CN212734757U - Door plate welding production line - Google Patents
Door plate welding production line Download PDFInfo
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- CN212734757U CN212734757U CN202020771867.8U CN202020771867U CN212734757U CN 212734757 U CN212734757 U CN 212734757U CN 202020771867 U CN202020771867 U CN 202020771867U CN 212734757 U CN212734757 U CN 212734757U
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- door
- inclined plane
- door plate
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Abstract
The utility model relates to the technical field of welding, in particular to a door plate welding production line, which comprises a material taking manipulator; the welding manipulator is arranged on one side of the welding station, which is opposite to the material taking manipulator; the welding station is provided with a door plate welding tool, the door plate welding tool comprises a support frame, a rotating mechanism and a door plate welding workbench, the door plate welding workbench is connected to the output end of the rotating mechanism, the rotating mechanism is installed on the support frame, and a plurality of door plate fixing assemblies are arranged on the door plate welding workbench. The utility model discloses help reducing workman's intensity of labour, conveniently carry out the welding of the different positions of door plant, improve door plant welded efficiency.
Description
Technical Field
The utility model relates to the field of welding technique, especially, relate to a door plant welding production line.
Background
In order to ensure the quality of the door plate of the box body after forming, reinforcing ribs need to be welded on one side plate surface of the door plate, the traditional mode is that workers take down the door plate from a door plate forming production line and place the door plate on a positioning tool, then the reinforcing ribs and the door plate are assembled and welded, and because the weight of the door plate is heavy, several workers are needed to carry, the labor investment is large, the labor intensity of the workers is large, the welding quality is different due to different proficiency degrees of the workers, the welding quality of the door plate is unstable, the door plate is moved between different stations through the workers, and the production efficiency of the door plate is poor.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a box door plant welding production line that helps reducing workman intensity of labour, improves welding quality and welding efficiency.
In order to achieve the above object, the utility model provides a door panel welding production line, include:
a material taking manipulator;
the welding manipulator is arranged on one side of the welding station, which is opposite to the material taking manipulator;
the welding station is provided with a door plate welding tool, the door plate welding tool comprises a support frame, a rotating mechanism and a door plate welding workbench, the door plate welding workbench is connected to the output end of the rotating mechanism, the rotating mechanism is installed on the support frame, and a plurality of door plate fixing assemblies are arranged on the door plate welding workbench.
Optionally, the door plate fixing assembly comprises a door plate fixing cylinder and a door plate fixing block, and the door plate fixing block is connected to the output end of the door plate fixing cylinder.
Optionally, the primary positioning station is provided with a primary positioning tool, the primary positioning tool is provided with a primary positioning inclined plane, a guide inclined plane and a support inclined plane, the guide inclined plane is perpendicular to the primary positioning inclined plane, and the support inclined plane is perpendicular to the primary positioning inclined plane and the support inclined plane.
Optionally, the initial positioning inclined plane and the plumb line of the initial positioning tool form an included angle of 10-35 degrees.
Optionally, the ejection of compact station is equipped with ejection of compact conveyer, ejection of compact conveyer includes ejection of compact support frame, ejection of compact drive unit and a plurality of ejection of compact deflector roll, and is a plurality of ejection of compact deflector roll along ejection of compact direction parallel mount in ejection of compact support frame, ejection of compact drive unit with ejection of compact deflector roll transmission is connected.
Optionally, a material blocking cylinder is arranged at the discharge end of the discharge support frame.
Optionally, the material taking manipulator and the welding manipulator are both seven-axis manipulators.
Optionally, the door panel welding machine further comprises a door panel welding room, and the door panel welding tool and the welding manipulator are arranged in the door panel welding room.
Optionally, the door panel welding room is connected with a ventilation system, the ventilation system comprises a plurality of ventilation pipes, and the ventilation pipes are communicated with the interior of the door panel welding room.
Implement the utility model discloses an embodiment has following technological effect:
the utility model discloses a set up the material taking manipulator and go up unloading, reduce workman's intensity of labour, further, arrange windrow station, primary location station, welding station and ejection of compact station in the circumferencial direction of material taking manipulator, make things convenient for material taking manipulator to get the material from the windrow station and place primary location station and fix a position to move to welding station, wait the door plant to move to ejection of compact station ejection of compact after welding station welding is accomplished, improve the unloading efficiency of material taking manipulator; in addition, the door plate welding tool arranged at the welding station enables the door plate placed on the door plate welding workbench to realize rotary displacement by arranging the rotating mechanism, so that the door plate can be conveniently welded at different positions, and the welding efficiency is improved by matching with the action of the welding manipulator.
Drawings
Fig. 1 is a schematic structural diagram of a preferred embodiment of the present invention;
FIG. 2 is a front view of a door panel welding tool according to a preferred embodiment of the present invention;
fig. 3 is a schematic structural diagram of the initial positioning tool in the preferred embodiment of the present invention.
Description of reference numerals:
the automatic welding machine comprises a 100 material taking mechanical arm, a 200 door plate welding tool, a 210 supporting frame, a 220 rotating mechanism, a 230 door plate welding workbench, a 240 door plate fixing air cylinder, a 300 discharging conveying device, a 310 discharging supporting frame, a 320 discharging guide roller, a 330 material stopping air cylinder, a 400 primary positioning tool, a 410 primary positioning inclined plane, a 420 guiding inclined plane, a 430 supporting inclined plane and a 500 welding mechanical arm.
Detailed Description
The following detailed description of the embodiments of the present invention is provided with reference to the accompanying drawings and examples. The following examples are intended to illustrate the invention, but are not intended to limit the scope of the invention.
Referring to fig. 1-3, the present example provides a door panel welding line including:
a material taking manipulator 100;
the welding manipulator 500 is arranged on one side, opposite to the material taking manipulator 100, of the welding station;
wherein, the welding station is equipped with door plant welding frock 200, and door plant welding frock 200 includes support frame 210, rotary mechanism 220 and door plant weldment work platform 230, and door plant weldment work platform 230 is connected in rotary mechanism 220's output, and rotary mechanism 220 installs on support frame 210, is equipped with the fixed subassembly of a plurality of door plants on the door plant weldment work platform 230.
The utility model discloses a set up reclaimer manipulator 100 and go up unloading, reduce workman's intensity of labour, it is further, arrange windrow station, primary location station, welding station and ejection of compact station in reclaimer manipulator 100's circumferencial direction, make things convenient for reclaimer manipulator 100 to get the material from the windrow station and place the primary location station and fix a position to move to the welding station, wait the door plant to move to ejection of compact station ejection of compact after welding station welding is accomplished and discharge, improve reclaimer manipulator 100's unloading efficiency; in addition, the door panel welding tool 200 arranged at the welding station enables the door panel placed on the door panel welding workbench 230 to realize rotary displacement by arranging the rotating mechanism 220, so that the door panel can be conveniently welded at different positions, and the welding efficiency is improved by matching with the action of the welding manipulator 500.
Further, the subassembly is fixed to door plant in this embodiment includes door plant fixed cylinder 240 and door plant fixed block, and the door plant fixed block is connected in the output of door plant fixed cylinder 240, and the action drives the door plant fixed block through door plant fixed cylinder 240 and compresses tightly the door plant, and the removal of restriction door plant improves welded quality.
Referring to fig. 3, further, in order to improve that the positions of the door panels moving to the door panel welding workbench 230 are substantially consistent, the primary positioning station in this embodiment is provided with a primary positioning tool 400, the primary positioning tool 400 is provided with a primary positioning inclined plane 410, a guide inclined plane 420 and a support inclined plane 430, the guide inclined plane 420 is perpendicular to the primary positioning inclined plane 410, the support inclined plane 430 is perpendicular to the primary positioning inclined plane 410 and the support inclined plane 430, the door panels are moved to the primary positioning tool 400 by the feeding and discharging welding manipulator 500, the door panels are attached to the primary positioning inclined plane 410 and the guide inclined plane 420 and the support inclined plane 430 at the same time under the action of gravity, the primary positioning of the door panels is realized, when the door panels are moved to the door panel welding workbench 230 by the material taking manipulator 100, the door panels are moved to preset positions as much as possible, the accurate welding.
In this embodiment, the primary positioning inclined plane 410 and the plumb line of the primary positioning tool 400 form an included angle of 10 to 35 degrees, so that the door panel is respectively attached to the primary positioning inclined plane 410, the guide inclined plane 420 and the support inclined plane 430 under the action of gravity, thereby fixing the position of the door panel.
In order to facilitate the door plant after the completion of welding to next process, the ejection of compact station that this embodiment set up is equipped with ejection of compact conveyer 300, ejection of compact conveyer 300 includes ejection of compact support frame 310, ejection of compact drive unit and a plurality of ejection of compact deflector roll 320, a plurality of ejection of compact deflector rolls 320 are installed in ejection of compact support frame 310 along ejection of compact direction parallel, ejection of compact drive unit is connected with the transmission of ejection of compact deflector roll 320, the door plant after will welding the completion through get material manipulator 100 removes ejection of compact deflector roll 320 on, the rotation through the deflector roll drives the door plant and removes to ejection of compact.
Further, the discharge end of the discharge support frame 310 in this embodiment is provided with the material blocking cylinder 330, so that the door plate waits for the next process under the blocking of the material blocking cylinder 330, and the ordered and stable discharge of the door plate is ensured.
Wherein, reclaimer manipulator 100 and welding manipulator 500 in this embodiment are seven manipulators, and the adaptation welding that can be more nimble is gone up the surrounding operating environment who goes up the unloading, improves and goes up unloading and welded flexibility, makes things convenient for reclaimer manipulator 100 to remove the door plant to different positions, and welding manipulator 500 adapts to the welding of the different positions of door plant, improves welding efficiency.
Further, this embodiment still includes door plant welding room (not shown), and door plant welding frock 200 and welding machines hand 500 all set up in door plant welding room, protect the welding operation of welding station, avoid the light pollution that produces among the welding process to influence workman operational environment.
Wherein, door plant welding room is connected with ventilation system (not shown), and ventilation system includes a plurality of ventilation pipes, and in the ventilation pipe intercommunication door plant welding room, the smoke and dust that further prevents to produce among the welding process volatilizees to the air on every side, pollutes operational environment, improves the security of workman's work.
To sum up, the utility model discloses a set up reclaimer manipulator 100 and go up unloading, reduce workman's intensity of labour, further, arrange windrow station, primary location station, welding station and ejection of compact station in reclaimer manipulator 100's circumferencial direction, make things convenient for reclaimer manipulator 100 to get the material from the windrow station and place the primary location station and fix a position, and move to welding station, wait the door plant to move to ejection of compact station ejection of compact after welding station welding is accomplished and discharge, improve reclaimer manipulator 100's unloading efficiency; in addition, the door panel welding tool 200 arranged at the welding station enables the door panel placed on the door panel welding workbench 230 to realize rotary displacement by arranging the rotating mechanism 220, so that the door panel can be conveniently welded at different positions, and the welding efficiency is improved by matching with the action of the welding manipulator 500.
In the description of the present invention, it should be noted that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for convenience of description and simplification of the description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.
In addition, the terms "first", "second", and the like are used in the present invention to describe various information, but the information should not be limited to these terms, and these terms are only used to distinguish the same type of information from each other. For example, "first" information may also be referred to as "second" information, and similarly, "second" information may also be referred to as "first" information, without departing from the scope of the present invention.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, a plurality of modifications and replacements can be made without departing from the technical principle of the present invention, and these modifications and replacements should also be regarded as the protection scope of the present invention.
Claims (9)
1. A door panel welding production line, characterized by includes:
a material taking manipulator;
the welding manipulator is arranged on one side of the welding station, which is opposite to the material taking manipulator;
the welding station is provided with a door plate welding tool, the door plate welding tool comprises a support frame, a rotating mechanism and a door plate welding workbench, the door plate welding workbench is connected to the output end of the rotating mechanism, the rotating mechanism is installed on the support frame, and a plurality of door plate fixing assemblies are arranged on the door plate welding workbench.
2. The door panel welding production line of claim 1, wherein the door panel fixing assembly comprises a door panel fixing cylinder and a door panel fixing block, and the door panel fixing block is connected to an output end of the door panel fixing cylinder.
3. The door panel welding production line of claim 1, wherein the primary positioning station is provided with a primary positioning tool, the primary positioning tool is provided with a primary positioning inclined plane, a guide inclined plane and a support inclined plane, the guide inclined plane is perpendicular to the primary positioning inclined plane, and the support inclined plane is perpendicular to the primary positioning inclined plane and the support inclined plane.
4. A door panel welding production line according to claim 3, wherein the primary positioning inclined plane forms an included angle of 10-35 ° with a plumb line of the primary positioning tooling.
5. A door panel welding production line according to claim 1, characterized in that the discharging station is provided with a discharging conveying device, the discharging conveying device comprises a discharging support frame, a discharging driving unit and a plurality of discharging guide rollers, the plurality of discharging guide rollers are arranged on the discharging support frame in parallel along a discharging direction, and the discharging driving unit is in transmission connection with the discharging guide rollers.
6. The door panel welding production line of claim 5, wherein a material blocking cylinder is arranged at the discharge end of the discharge support frame.
7. A door panel welding production line according to claim 1, characterized in that the material taking robot and the welding robot are both seven-axis robots.
8. The door panel welding production line of claim 1, further comprising a door panel welding room, wherein the door panel welding tool and the welding manipulator are both arranged in the door panel welding room.
9. The door panel welding production line according to claim 8, wherein a ventilation system is connected to the door panel welding room, and the ventilation system comprises a plurality of ventilation pipes, and the ventilation pipes are communicated with the inside of the door panel welding room.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020771867.8U CN212734757U (en) | 2020-05-11 | 2020-05-11 | Door plate welding production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020771867.8U CN212734757U (en) | 2020-05-11 | 2020-05-11 | Door plate welding production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212734757U true CN212734757U (en) | 2021-03-19 |
Family
ID=75004143
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020771867.8U Active CN212734757U (en) | 2020-05-11 | 2020-05-11 | Door plate welding production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN212734757U (en) |
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2020
- 2020-05-11 CN CN202020771867.8U patent/CN212734757U/en active Active
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