CN212733343U

CN212733343U - High-efficient ultrasonic cleaner

Info

Publication number: CN212733343U
Application number: CN202020793480.2U
Authority: CN
Inventors: 闵霞; 顾正龙
Original assignee: Zhangjiagang Haiyang Ultrasonic Cleaning Equipment Co ltd
Current assignee: Zhangjiagang Haiyang Ultrasonic Cleaning Equipment Co ltd
Priority date: 2020-05-13
Filing date: 2020-05-13
Publication date: 2021-03-19
Anticipated expiration: 2030-05-13

Abstract

The utility model discloses a high-efficient ultrasonic cleaner, including the frame, the conveying subassembly that has set gradually material loading conveyor in the frame, has washed case, ultrasonic cleaning case, drying cabinet and moved between each box of the aforesaid, conveying subassembly is used for transmitting the basket of washing that will load the work piece from material loading conveyor in proper order to washing case, ultrasonic cleaning case and drying cabinet roughly. Two relative lateral walls of drying cabinet are provided with a plurality of ventholes, venthole department is provided with the nozzle of downward sloping, the upper end lateral wall of drying cabinet is fixed with the cylinder that the level was placed, the telescopic shaft of cylinder runs through the drying cabinet and is consolidated there is the air knife, the air outlet of air knife is down, and wash basket direction of delivery round trip movement perpendicularly under the cylinder drive, drying cabinet below is provided with rather than communicating storage water tank, the storage water tank communicates with each other through the accumulator with the rough washing case, be provided with the water pump of taking the liquid in the drying cabinet out on the accumulator. The drying efficiency is dry, the washing agent can be repeatedly used, and the energy conservation and the high efficiency are realized.

Description

High-efficient ultrasonic cleaner

Technical Field

The utility model relates to a belt cleaning device technical field especially relates to a high-efficient ultrasonic cleaner.

Background

The ultrasonic cleaner is characterized in that a high-frequency oscillation signal sent by an ultrasonic generator is converted into high-frequency mechanical oscillation through a transducer and is transmitted to a medium, ultrasonic waves in the cleaning agent are radiated forwards at intervals in a cleaning liquid, the liquid flows to generate tens of thousands of micro bubbles, the micro bubbles existing in the liquid vibrate under the action of a sound field, when sound pressure reaches a certain value, the bubbles rapidly increase and then are closed suddenly, and when the bubbles are closed and burst, huge atmospheric pressure can be generated to destroy insoluble dirt and disperse the insoluble dirt in the cleaning liquid. In the existing automatic ultrasonic cleaning machine, the washing baskets containing products are sequentially conveyed in each box body through a conveying assembly. After the ultrasonic cleaning box, a large amount of lotion is remained in the product and the washing basket, and the washing basket can be used after being dried. The existing drying box is low in drying efficiency or is directly dried, and a large amount of residual lotion is evaporated or directly discharged in the drying process, so that waste is caused.

SUMMERY OF THE UTILITY MODEL

In order to overcome the defects, the utility model aims to provide a high-efficient ultrasonic cleaning case can dry the product fast and can recycle the residual washing liquid on the product.

In order to achieve the above purpose, the utility model discloses a technical scheme is: the utility model provides a high-efficient ultrasonic cleaner, includes the frame, the conveying subassembly that has set gradually material loading conveyor in the frame constructs, thick washing case, ultrasonic cleaning case, drying cabinet and moved between above-mentioned each box, conveying subassembly is used for the basket of washing that will load the work piece transmits to thick washing case, ultrasonic cleaning case and drying cabinet, its characterized in that in proper order from material loading conveyor: two relative lateral walls of drying cabinet are provided with a plurality of ventholes, venthole department is provided with the nozzle of downward sloping, the upper end lateral wall of drying cabinet is fixed with the cylinder that the level was placed, the telescopic shaft of cylinder runs through the drying cabinet and has consolidated the air knife, the air outlet of air knife is down, and washes basket direction of delivery round trip movement perpendicularly under the cylinder drive, the drying cabinet below is provided with rather than communicating storage water tank, the storage water tank communicates with each other through the recovery tube with the thick case of washing, be provided with the water pump of taking the liquid in the drying cabinet out on the recovery tube.

The beneficial effects of the utility model reside in that: through the nozzle on the lateral wall and the air knife at drying cabinet opening part horizontal migration, weather the product in the basket simultaneously, the air knife air-out is effectual, and covers whole product up end at the round trip movement in-process, blows downwards, and the remaining lotion of product is blown down to the storage water tank to the nozzle downward sloping, after reaching certain water yield, is carried to the coarse washing case that requires not high to the lotion by the lotion in the water pump extraction storage water tank. The whole ultrasonic cleaning machine realizes the repeated use of the washing liquid, also realizes the quick drying of the product after ultrasonic cleaning, and improves the efficiency of the ultrasonic cleaning machine.

Further, the cylinder is fixed in the drying cabinet through the fixed plate, the fixed plate is fixed at the drying cabinet outer wall, be fixed with two level linear bearings of placing on the fixed plate, two the linear bearing symmetry sets up the both sides at the cylinder, swing joint has horizontal slide bar in the linear bearing, horizontal slide bar one end stretches into in the drying cabinet and concreties with the air knife, and the cooperation of two horizontal slide bars and linear bearing makes the removal of air knife more stable.

Further, the other end of the horizontal sliding rod is provided with a limiting block for limiting the sliding distance of the air knife, a sensor is arranged on the limiting block, and when the air cylinder pushes the air channel to move to the distance limited by the limiting block, the sensor controls the telescopic shaft of the air cylinder to be recycled.

Furthermore, the linear bearing is a flanged linear bearing, so that the installation of the linear bearing is convenient.

Furthermore, the air inlet of the air knife is connected with a first air inlet pipe, the first air inlet pipe is a hard pipe, the first air pipe is parallel to the horizontal sliding rod, the length of the first air pipe is larger than or equal to that of the horizontal sliding rod, the first air inlet pipe penetrates through the drying box and is connected with a second air inlet pipe in a sealing mode, the second air inlet pipe is a soft pipe, and the second air inlet pipe is communicated with an air source. In the moving process of the air knife, the first air pipe can move together with the air knife, and the second air pipe is in a relaxed state and can be dragged in the moving process of the first air pipe.

Furthermore, the inclination angle of the nozzle is 45-60 degrees.

Preferably, the conveying assembly is used as the device and comprises an X-axis linear guide rail arranged in parallel along the conveying direction of the washing basket, a sliding rail capable of sliding along the X axis is connected to the X-axis linear guide rail in a sliding manner, a Z-axis linear guide rail is arranged on the sliding rail, a transverse support capable of sliding up and down along the Z axis is arranged on the guide rail between the Z axes, and a hook capable of being hung and held by the washing basket can be extracted from the end fixedly connected with of the transverse support.

Drawings

Fig. 1 is a side view of an embodiment of the present invention;

fig. 2 is a plan view of a drying box according to an embodiment of the present invention;

fig. 3 is a side view of the drying box according to the embodiment of the present invention.

In the figure:

1-frame, 2-feeding conveying mechanism, 3-rough washing box, 4-ultrasonic washing box, 5-drying box, 51-nozzle, 52-cylinder, 53-air knife, 531-first air inlet pipe, 532-second air inlet pipe, 54-linear bearing, 55-horizontal sliding rod, 56-limiting block, 6-washing basket, 7-water storage tank, 8-recovery pipe, 81-water pump, 91-X axis linear guide rail, 92-sliding rail, 93-Z axis linear guide rail, 94-transverse support and 95-hanging hook.

Detailed Description

The following detailed description of the preferred embodiments of the present invention will be provided in conjunction with the accompanying drawings, so as to enable those skilled in the art to more easily understand the advantages and features of the present invention, and thereby define the scope of the invention more clearly and clearly.

Referring to fig. 1-3, the utility model discloses a high-efficient ultrasonic cleaner, including frame 1, the conveying subassembly that has set gradually material loading conveyor mechanism 2 in the frame 1, has washed case 3, ultrasonic cleaning case 4, drying cabinet 5 and move between above-mentioned each box, conveying subassembly is used for transmitting the basket of washing 6 that loads the work piece from material loading conveyor mechanism 2 to washing case 3, ultrasonic cleaning case 4 and drying cabinet 5 in proper order. The rough washing box 3 has low requirements on washing agents, and can be used for washing workpieces primarily by using clear water or acid washing agents. The ultrasonic cleaning box 4 is internally provided with a high-purity acid cleaning agent and an ultrasonic generator to clean the workpiece with high precision.

The conveying assembly is arranged on the device and comprises an X-axis linear guide rail 91 arranged in parallel along the conveying direction of the washing basket 6, a sliding rail 92 capable of sliding along the X axis is connected to the X-axis linear guide rail 91 in a sliding manner, a Z-axis linear guide rail 93 is arranged on the sliding rail 92, a transverse support 94 capable of sliding up and down along the Z axis is arranged on the guide rail between the Z axes, and a hook 95 capable of being hung and held by the washing basket 6 can be extracted from the end fixedly connected with of the transverse support 94. A plurality of washing holes for washing liquid to enter are arranged around the washing basket 6, and the upper ends of the two opposite sides are provided with frame ears. The hanging hooks 95 hook the frame ears to lift the washing basket 6 and drive the washing basket 6 to move, and the washing basket 6 is erected in each box body.

Two opposite side walls of the drying box 5 are provided with a plurality of air outlet holes, the air outlet holes are provided with nozzles 51 which incline downwards, and the inclination angle of the nozzles 51 is 45-60 degrees. The air outlet is connected with an air source through a vent pipe, the air source provides clean air, the middle workpiece is blown and dried from two sides, and water drops directly fall into the bottom of the drying box. The height of the lowest nozzle 51 from the bottom of the drying box is not less than 10cm

The outer side wall of the upper end part of the drying box 5 is fixedly provided with a horizontally placed air cylinder 52, an air knife 53 is fixedly connected to a telescopic shaft of the air cylinder 52, penetrates through the drying box 5, an air outlet of the air knife 53 faces downwards, and the air cylinder 52 drives the vertical washing basket 6 to move back and forth in the conveying direction. The air knife 53 has good air outlet effect, and blows air downwards from the upper part of the workpiece to dry the product. The cylinder 52 is fixed on the drying box 5 through a fixing plate, the fixing plate is fixed on the outer wall of the drying box 5, two horizontally placed linear bearings 54 are fixed on the fixing plate, and the linear bearings 54 are flanged linear bearings 54, so that the installation of the linear bearings 54 is facilitated. The two linear bearings 54 are symmetrically arranged on two sides of the air cylinder 52, a horizontal sliding rod 55 is movably connected in each linear bearing 54, one end of each horizontal sliding rod 55 extends into the drying box 5 and is fixedly connected with the air knife 53, and the two horizontal sliding rods 55 are matched with the linear bearings 54, so that the air knife 53 moves more stably. The other end of the horizontal sliding rod 55 is provided with a limiting block 56 for limiting the sliding distance of the air knife 53, the limiting block 56 is provided with a sensor, and when the air cylinder 52 pushes the air channel to move to the distance limited by the limiting block 56, the sensor controls the telescopic shaft of the air cylinder 52 to be retracted. The air knife 53 has good air outlet effect, covers the upper end surface of the whole product in the process of moving back and forth, and blows off water drops downwards.

A water storage tank 7 communicated with the drying box 5 is arranged below the drying box, a water outlet is formed in the bottom of the drying box, and the bottom of the drying box is arc-shaped and is convenient to drain. The water storage tank 7 is communicated with the rough washing tank 3 through a recovery pipe 8, a water pump 81 for pumping liquid in the water storage tank 7 is arranged on the recovery pipe 8, and after the water storage tank 7 reaches a certain water amount, the water pump 81 pumps washing liquid in the drying tank 5 and conveys the washing liquid to the rough washing tank 3 which has low requirements on the washing liquid.

The air inlet of the air knife 53 is connected with a first air inlet pipe 531, and the first air inlet pipe 531 is a hard pipe and can be a copper pipe or a stainless steel pipe. The first air pipe is parallel to the horizontal sliding rod 55, and the length of the first air pipe is greater than or equal to that of the horizontal sliding rod 55. The first air inlet pipe 531 penetrates through the drying oven 5 and is connected with a second air inlet pipe 532 in a sealing mode, the second air inlet pipe 532 is a soft pipe and can be a rubber pipe, and the second air inlet pipe 532 is communicated with an air source. During the moving process of the air knife 53, the first air pipe can move together with the air knife, and the second air pipe is in a relaxed state and can be dragged during the moving process of the first air pipe.

The conveying assembly lifts the washing basket 6 conveyed by the feeding conveying mechanism 2, the rough washing is sequentially carried out through the rough washing box 3, and the ultrasonic cleaning box 4 is used for fine washing. After washing, the conveying assembly conveys the washing basket 6 to the position right above the drying box 5, the transverse support 94 moves downwards, the washing basket 6 is placed in the drying box, and the transverse support 94 moves upwards and resets. The nozzle 51 is started, and the air cylinder 52 drives the air knife 53 to move back and forth for a plurality of times, so that the workpiece is dried by blowing air from the side surface and the upper surface. After completion, the transverse support 94 moves down to lift the wash basket 6 and take out the dried workpiece.

The above embodiments are only for illustrating the technical concept and features of the present invention, and the purpose thereof is to enable those skilled in the art to understand the contents of the present invention and implement the present invention, so as not to limit the protection scope of the present invention, and all equivalent changes or modifications made according to the spirit of the present invention should be covered in the protection scope of the present invention.

Claims

1. The utility model provides a high-efficient ultrasonic cleaner, includes frame (1), the conveying subassembly that has set gradually material loading conveyor in frame (1) constructs (2), has washed case (3), ultrasonic cleaning case (4), drying cabinet (5) and moves between above-mentioned each box, conveying subassembly is used for transporting basket (6) of washing that load the work piece from material loading conveyor (2) to and has washed case (3), ultrasonic cleaning case (4) and drying cabinet (5) its characterized in that in proper order: two relative lateral walls of drying cabinet (5) are provided with a plurality of ventholes, venthole department is provided with nozzle (51) of downward sloping, the upper end lateral wall of drying cabinet (5) is fixed with cylinder (52) that the level was placed, the telescopic shaft of cylinder (52) runs through drying cabinet (5) and has consolidated air knife (53), the air outlet of air knife (53) is down, and in cylinder (52) drive vertical wash basket (6) direction of delivery round trip movement down, drying cabinet (5) below is provided with rather than communicating storage water tank (7), storage water tank (7) communicate with each other through recovery tube (8) with thick washing cabinet (3), be provided with water pump (81) of taking liquid in storage water tank (7) out on recovery tube (8).

2. A high efficiency ultrasonic cleaning machine as defined in claim 1, wherein: the air cylinder (52) is fixed on the drying box (5) through a fixing plate, the fixing plate is fixed on the outer wall of the drying box (5), two horizontal linear bearings (54) are fixed on the fixing plate, the two linear bearings (54) are symmetrically arranged on two sides of the air cylinder (52), a horizontal sliding rod (55) is movably connected in the linear bearings (54), and one end of the horizontal sliding rod (55) stretches into the drying box (5) and is fixedly connected with an air knife (53).

3. A high efficiency ultrasonic cleaning machine as defined in claim 2, wherein: and the other end of the horizontal sliding rod (55) is provided with a limiting block (56) for limiting the sliding distance of the air knife (53).

4. A high efficiency ultrasonic cleaning machine as defined in claim 2, wherein: the linear bearing (54) is a flanged linear bearing.

5. A high efficiency ultrasonic cleaning machine as defined in claim 2, wherein: the air inlet of air knife (53) is connected with first intake pipe (531), first intake pipe (531) are hard pipe, first intake pipe (531) are parallel with horizontal sliding rod (55), and length is more than or equal to the length of horizontal sliding rod (55), first intake pipe (531) run through drying cabinet sealing connection and are had second intake pipe (532), second intake pipe (532) are soft pipe, second intake pipe and air supply intercommunication.

6. A high efficiency ultrasonic cleaning machine as defined in claim 1, wherein: the inclination angle of the nozzle (51) is 45-60 degrees.

7. A high efficiency ultrasonic cleaning machine as defined in claim 1, wherein: conveying assembly does device and includes along X axle linear guide (91) of washing basket (6) direction of delivery parallel arrangement, sliding connection has on X axle linear guide (91) can follow X gliding slide rail (92), be provided with Z axle linear guide (93) on the slide rail, be provided with on the Z axle linear guide and follow Z axle gliding horizontal support (94) from top to bottom, the last fixedly connected with of horizontal support (94) can draw hanging of washing basket and hold hook (95).