CN203610370U - Ultrasonic cleaner for plastic parts - Google Patents
Ultrasonic cleaner for plastic parts Download PDFInfo
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- CN203610370U CN203610370U CN201320869539.1U CN201320869539U CN203610370U CN 203610370 U CN203610370 U CN 203610370U CN 201320869539 U CN201320869539 U CN 201320869539U CN 203610370 U CN203610370 U CN 203610370U
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- ultrasonic
- manipulator
- plastic parts
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- ultrasonic cleaner
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Abstract
The utility model relates to an ultrasonic cleaner for plastic parts. The ultrasonic cleaner comprises a metal framework body, a cleaning basket, a manipulator and a loading and unloading platform, wherein the manipulator is used for driving the cleaning basket to move, five tank bodies are transversely and sequentially installed in the metal framework body, the five tank bodies are respectively three ultrasonic cleaning tanks, a cutting water tank and a drying tank, a control unit is installed on the metal framework body at one side of the ultrasonic cleaning tank at the outermost side, a transversely-moving guide rail is transversely installed above the five tank bodies through supporting frames which are symmetrically arranged at both sides of the metal framework body, the manipulator is transversely and slidably installed on the transversely-moving guide rail, the manipulator can vertically move through the driving of a cylinder, the cleaning basket is installed at the lower end of the manipulator, and the loading and unloading platform is arranged at one side close to the control unit. According to the ultrasonic cleaner for the plastic parts, a mould releasing agent on the surface of a workpiece can be rapidly and thoroughly cleaned through the three ultrasonic cleaning tanks, and water on the surface of the workpiece is dried through the cutting water tank and the drying tank, so that not only is the cleaning effect good, but also the work efficiency is improved.
Description
Technical field
The utility model belongs to cleaning equipment field, specifically, is a kind of plastic parts supersonic wave cleaning machine.
Background technology
Exquisite plastic parts button is generally installed on automobile control panel, and these plastic parts buttons are made rear its surface by mould and are all adhered to one deck releasing agent, therefore, before carrying out surperficial silk-screen, the releasing agent of plastic rubber member surface must be cleaned up.
The method of the clean plastic parts of tradition is: be generally manual wiping, utilize by hand plastic rubber member surface is carried out to wiping.But the shortcoming of this method is: need to drop into a large amount of manpowers, and inefficiency, and cleaning effect is bad, and easily scratch plastic rubber member surface, thus affect the silk-screen effect of plastic parts.
Through retrieval, find one piece of patent documentation relevant to this patent content, publication number is the Chinese patent of CN200970587, this patent provides a kind of supersonic wave cleaning machine that can continuous blowdown, bottom at rinse bath is provided with water distributing pore, feed-tank and feed pipe, after being connected with outside water system, can in rinse bath, form upwelling, the bulk material with certain particle size composition is fed in rinse bath by top, can form therein fluidization, supersonic generator forms " cavitation " effect by being bonded in the ultrasonic transducer of bottom and side in cleaning fluid, make the dirt on material surface constantly be cleaned and split away off, discharge gate is housed, downflow weir with a slope and overflow pipe are housed on top in cell body bottom.
By contrast, above-mentioned patent publication us and present patent application have relatively big difference in technical scheme.
Utility model content
The purpose of this utility model is to overcome the deficiencies in the prior art, provide a kind of simple in structure, clean thoroughly and the plastic parts supersonic wave cleaning machine of increasing work efficiency.
Scheme of the present utility model is achieved in that
A kind of plastic parts supersonic wave cleaning machine, comprise metal frame support body, clean basket, drive and clean the manipulator that basket moves, loading and unloading platform and control module, five cell bodies are laterally installed in described metal frame support body successively, these five cell bodies are respectively three ultrasonic cleaners, cut tank and drying tank, these five cell body upper end open portions mount cover respectively upper cover, described control module is arranged on the metal frame support body of outermost ultrasonic cleaner one side, the bracing frame that these five cell body tops arrange by metal frame support body bilateral symmetry is laterally installed traversing guide rail, manipulator is laterally slidably installed on this traversing guide rail, described manipulator can carry out vertical motion by air cylinder driven, near control module one side, loading and unloading platform is set, on this loading and unloading platform, place and clean basket.
And described each Ultrasonic Cleaning trench bottom is all installed ultrasonic wave vibration plate, each ultrasonic wave vibration plate is respectively by being arranged on the supersonic generator control of ultrasonic cleaner front side.
And, in the metal frame support body of corresponding each ultrasonic cleaner rear side, be communicated with ultrasonic cleaner respectively a reservoir is installed, heating rod is all installed in each reservoir, between each reservoir and its corresponding ultrasonic cleaner, be provided with circulated filter system, this circulated filter system comprises the filter and the circulating pump that are connected on pipeline.
And, recirculated water recycling pipeline is installed between described three ultrasonic cleaners successively, between adjacent two ultrasonic cleaners, pass through pipeline connection.
And, described in cut tank connect air compressor; Described drying tank connects air heater and fortune blower fan; The described port of export of cutting tank and drying tank connects waste water pipeline.
And described metal frame support body bottom is provided with longitudinally symmetrically arranged many group legs, castor is installed respectively in the metal frame support body bottom of each leg one side.
Advantage of the present utility model and good effect are:
1, the utility model can thoroughly be removed the releasing agent of surface of the work clean fast by three ultrasonic cleaners, by cutting tank and drying tank, the moisture of surface of the work is dried, and not only cleaning effect is good, and has improved operating efficiency.
2, each ultrasonic cleaner is communicated with respectively a reservoir, and filtration cycle system is installed between this reservoir and ultrasonic cleaner, improves the utilization rate of cleaning fluid and keeps good cleaning performance.
3, by recirculated water recycling pipeline is installed successively between three ultrasonic cleaners, effectively saving water resource, and reduced cost.
4, the utility model is simple in structure, design science is reasonable, makes surface of the work thoroughly clean, has not only improved operating efficiency, and has reduced cost.
Accompanying drawing explanation
Fig. 1 is front view of the present utility model;
Fig. 2 is the top view of Fig. 1;
Fig. 3 is pipeline connecting figure of the present utility model.
The specific embodiment
Below in conjunction with accompanying drawing and by specific embodiment, the utility model is described in further detail.
A kind of plastic parts supersonic wave cleaning machine, as shown in Figure 1, comprise metal frame support body 7, clean basket 2, drive and clean the manipulator 1 that basket moves, loading and unloading platform 15 and control module 14, five cell bodies are laterally installed in described metal frame support body successively, these five grooves are respectively three (1#, 2#, 3#) ultrasonic cleaner 5, cut tank 8 and drying tank 9, these five cell body upper end open portions mount cover respectively upper cover 6, described control module is arranged on the metal frame support body of a side of outermost ultrasonic cleaner, the bracing frame 3 that these five cell body tops arrange by metal frame support body bilateral symmetry is laterally installed traversing guide rail 4, manipulator is laterally slidably installed on this traversing guide rail, described manipulator can carry out vertical motion by air cylinder driven, this manipulator lower end is installed and is cleaned basket, near control module one side, loading and unloading platform 15 is set.
Described each Ultrasonic Cleaning trench bottom is all installed ultrasonic wave vibration plate 12, and each ultrasonic wave vibration plate is controlled by the supersonic generator 13 that is arranged on ultrasonic cleaner front side respectively.In the metal frame support body of corresponding each ultrasonic cleaner rear side, be communicated with ultrasonic cleaner respectively a reservoir 17 is installed, as shown in Figure 2, heating rod 16 for heated wash liquid is all installed in each reservoir, between each reservoir and its corresponding ultrasonic cleaner, be provided with circulated filter system, this circulated filter system comprises the filter 18 and the circulating pump 19 that are connected on pipeline, its objective is and improves the utilization rate of cleaning fluid and keep good cleaning performance.
For saving water resource, improve the utilization rate at water source, as shown in Figure 3, recirculated water recycling pipeline is installed between three ultrasonic cleaners successively.This recirculated water recycling pipeline is: the water inlet of the delivery port of described 3# reservoir and 2# reservoir, by pipeline connection, its objective is the cleaning fluid in 3# reservoir to be filtered in the rear 2# of inflow reservoir and again utilizes.In like manner, the water inlet of the delivery port of described 2# reservoir and 1# reservoir, by pipeline connection, flows in 1# reservoir and again utilizes after the cleaning fluid in 2# reservoir can being filtered.Therefore, by greatly saving water resource of this kind of mode, the cleaning fluid in 1# reservoir is owing to cleaning for first operation, and nothing value again, therefore can discharge by waste water pipeline.Determine according to the reality situation of cleaning, the cleaning fluid of each reservoir also can directly discharge by waste water pipeline.Each reservoir and ultrasonic cleaner are all communicated with filling pipe.
The described tank of cutting connects air compressor (not shown), dries up plastic parts by compressed air; Described drying tank connects air heater 20 and fortune blower fan 21, by fortune blower fan, the hot gas in air heater is blown in drying tank, realizes the oven dry to plastic parts.The described port of export of cutting tank and drying tank all connects waste water pipeline.
Described metal frame support body bottom is provided with longitudinally symmetrically arranged four groups of legs 11, and castor 10 is installed respectively in the metal frame support body lower end of each leg one side.
Leg is installed in described loading and unloading platform bottom, therefore conveniently adjusted its height, convenient operation person operation.
Job step of the present utility model is:
Manually the cleaning basket that fills workpiece is placed on loading and unloading platform, gripper of manipulator clears up washing basket and is transported in 1# ultrasonic cleaner, covers upper cover, avoids dust to enter.In this rinse bath, be placed with the cleaning solvent of 40 ℃-50 ℃, utilize supersonic generator to produce the high-frequency electrical signal higher than 40KHZ, the mechanical oscillation that is converted into high frequency by ultrasonic transducer is passed in rinse bath in cleaning solvent, ultrasonic wave density interphase ground is to previous irradiation, make liquid flow, and producing ten hundreds of micro-bubbles, these bubbles are to form and growth at the negative pressuren zone of ultrasonic wave longitudinal propagation, and zone of positive pressure rapid closing (extinguishing).The formation of this micro-bubble, growth, rapid closing are called " cavitation phenomenon ".In " cavitation phenomenon ", closed formation of bubble exceedes 1000 atmospheric instantaneous high pressures, the instantaneous high pressure successively producing resembles a succession of little blast and constantly bombards body surface, foul in body surface and uneven and micro gap is come off rapidly, thereby reach thoroughly clean object of workpiece;
Manipulator will clean basket and propose in first ultrasonic cleaner, and be sent in second ultrasonic cleaner, in this rinse bath, put into clear water, and surface of the work is carried out to rinsing for the first time;
Manipulator will clean basket and propose in second ultrasonic cleaner, and be sent in the 3rd ultrasonic cleaner, and surface of the work is carried out to rinsing for the second time;
Manipulator proposes workpiece in the 3rd ultrasonic cleaner, and is placed on and cuts in tank, is compressed the air of cutting in tank and dried up fast the moisture of surface of the work by air compressor;
Manipulator takes out and puts into drying tank by workpiece from cutting in tank, by fortune blower fan, the hot gas in air heater is blowed to workpiece, makes its surperficial rapid draing;
1, the utility model can thoroughly be removed the releasing agent of surface of the work clean fast by three ultrasonic cleaners, by cutting tank and drying tank, the moisture of surface of the work is dried, and not only cleaning effect is good, and has improved operating efficiency.
2, each ultrasonic cleaner is communicated with respectively a reservoir, and filtration cycle system is installed between this reservoir and ultrasonic cleaner, improves the utilization rate of cleaning fluid and keeps good cleaning performance.
3, by recirculated water recycling pipeline is installed successively between three ultrasonic cleaners, effectively saving water resource, and reduced cost.
4, the utility model is simple in structure, design science is reasonable, makes surface of the work thoroughly clean, has not only improved operating efficiency, and has reduced cost.
It is emphasized that; embodiment described in the utility model is illustrative; rather than determinate; therefore the utility model comprises and is not limited to the embodiment described in the specific embodiment; every other embodiments that drawn according to the technical solution of the utility model by those skilled in the art, belong to the scope that the utility model is protected equally.
Claims (6)
1. a plastic parts supersonic wave cleaning machine, it is characterized in that: comprise metal frame support body, clean basket, drive and clean the manipulator that basket moves, loading and unloading platform and control module, five cell bodies are laterally installed in described metal frame support body successively, these five cell bodies are respectively three ultrasonic cleaners, cut tank and drying tank, these five cell body upper end open portions mount cover respectively upper cover, described control module is arranged on the metal frame support body of outermost ultrasonic cleaner one side, the bracing frame that these five cell body tops arrange by metal frame support body bilateral symmetry is laterally installed traversing guide rail, manipulator is laterally slidably installed on this traversing guide rail, described manipulator can carry out vertical motion by air cylinder driven, near control module one side, loading and unloading platform is set, on this loading and unloading platform, place and clean basket.
2. plastic parts supersonic wave cleaning machine according to claim 1, is characterized in that: described each Ultrasonic Cleaning trench bottom is all installed ultrasonic wave vibration plate, and each ultrasonic wave vibration plate is respectively by being arranged on the supersonic generator control of ultrasonic cleaner front side.
3. plastic parts supersonic wave cleaning machine according to claim 1 and 2, it is characterized in that: in the metal frame support body of corresponding each ultrasonic cleaner rear side, be communicated with ultrasonic cleaner respectively a reservoir is installed, heating rod is all installed in each reservoir, between each reservoir and its corresponding ultrasonic cleaner, be provided with circulated filter system, this circulated filter system comprises the filter and the circulating pump that are connected on pipeline.
4. plastic parts supersonic wave cleaning machine according to claim 1 and 2, is characterized in that: recirculated water recycling pipeline is installed between described three ultrasonic cleaners successively, between adjacent two ultrasonic cleaners, passes through pipeline connection.
5. plastic parts supersonic wave cleaning machine according to claim 1 and 2, is characterized in that: described in cut tank connect air compressor; Described drying tank connects air heater and fortune blower fan; The described port of export of cutting tank and drying tank connects waste water pipeline.
6. plastic parts supersonic wave cleaning machine according to claim 1 and 2, is characterized in that: described metal frame support body bottom is provided with longitudinally symmetrically arranged many group legs, and castor is installed respectively in the metal frame support body bottom of each leg one side.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320869539.1U CN203610370U (en) | 2013-12-19 | 2013-12-19 | Ultrasonic cleaner for plastic parts |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320869539.1U CN203610370U (en) | 2013-12-19 | 2013-12-19 | Ultrasonic cleaner for plastic parts |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203610370U true CN203610370U (en) | 2014-05-28 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320869539.1U Expired - Fee Related CN203610370U (en) | 2013-12-19 | 2013-12-19 | Ultrasonic cleaner for plastic parts |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203610370U (en) |
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104190660A (en) * | 2014-09-16 | 2014-12-10 | 浙江博凡动力装备股份有限公司 | Efficient ultrasonic cleaning equipment with reinforced lifting basket |
| CN104259146A (en) * | 2014-07-29 | 2015-01-07 | 宁波国创机车装备有限公司 | Cleaning device |
| CN104923521A (en) * | 2015-07-07 | 2015-09-23 | 江苏金铁人自动化科技有限公司 | Acetone automatic cleaning machine |
| CN104923522A (en) * | 2015-07-07 | 2015-09-23 | 江苏金铁人自动化科技有限公司 | Automatic cleaning machine for metal product |
| CN104941949A (en) * | 2015-04-14 | 2015-09-30 | 湖南隆源自动化有限公司 | Full-automatic one-armed manipulator ultrasonic cleaner and cleaning technology thereof |
| CN105665371A (en) * | 2016-04-05 | 2016-06-15 | 谢长 | Ultrasonic cleaning device and ultrasonic cleaning method |
| CN105689310A (en) * | 2016-04-06 | 2016-06-22 | 江苏金铁人自动化科技有限公司 | Device for cleaning metal product through acetone |
| CN104241171B (en) * | 2014-07-24 | 2017-08-11 | 如皋市易达电子有限责任公司 | A kind of frame-type ultrasonic cleaning device |
| CN107225119A (en) * | 2017-07-27 | 2017-10-03 | 陈海燕 | A kind of battery case cleaning device |
| CN112974397A (en) * | 2021-02-04 | 2021-06-18 | 佛山市南海区聚和超声波设备有限公司 | Rotary ultrasonic cleaning machine |
| CN113546913A (en) * | 2020-10-15 | 2021-10-26 | 昆山金和诚自动化设备有限公司 | Ultrasonic cleaning machine |
-
2013
- 2013-12-19 CN CN201320869539.1U patent/CN203610370U/en not_active Expired - Fee Related
Cited By (16)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104241171B (en) * | 2014-07-24 | 2017-08-11 | 如皋市易达电子有限责任公司 | A kind of frame-type ultrasonic cleaning device |
| CN104259146A (en) * | 2014-07-29 | 2015-01-07 | 宁波国创机车装备有限公司 | Cleaning device |
| CN104190660B (en) * | 2014-09-16 | 2015-12-16 | 浙江博凡动力装备股份有限公司 | A kind of efficient ultrasonic cleaning equipment adopting reinforcing hanging basket |
| CN104190660A (en) * | 2014-09-16 | 2014-12-10 | 浙江博凡动力装备股份有限公司 | Efficient ultrasonic cleaning equipment with reinforced lifting basket |
| CN104941949A (en) * | 2015-04-14 | 2015-09-30 | 湖南隆源自动化有限公司 | Full-automatic one-armed manipulator ultrasonic cleaner and cleaning technology thereof |
| CN104923521B (en) * | 2015-07-07 | 2017-06-06 | 江苏金铁人自动化科技有限公司 | A kind of acetone automatic rinser |
| CN104923522A (en) * | 2015-07-07 | 2015-09-23 | 江苏金铁人自动化科技有限公司 | Automatic cleaning machine for metal product |
| CN104923522B (en) * | 2015-07-07 | 2017-07-04 | 江苏金铁人自动化科技有限公司 | A kind of automatic rinser of metal product |
| CN104923521A (en) * | 2015-07-07 | 2015-09-23 | 江苏金铁人自动化科技有限公司 | Acetone automatic cleaning machine |
| CN105665371A (en) * | 2016-04-05 | 2016-06-15 | 谢长 | Ultrasonic cleaning device and ultrasonic cleaning method |
| CN105665371B (en) * | 2016-04-05 | 2018-01-12 | 谢长 | A kind of ultrasonic cleaning equipment and cleaning method |
| CN105689310A (en) * | 2016-04-06 | 2016-06-22 | 江苏金铁人自动化科技有限公司 | Device for cleaning metal product through acetone |
| CN105689310B (en) * | 2016-04-06 | 2017-08-04 | 江苏金铁人自动化科技有限公司 | A kind of acetone cleans the device of metal product |
| CN107225119A (en) * | 2017-07-27 | 2017-10-03 | 陈海燕 | A kind of battery case cleaning device |
| CN113546913A (en) * | 2020-10-15 | 2021-10-26 | 昆山金和诚自动化设备有限公司 | Ultrasonic cleaning machine |
| CN112974397A (en) * | 2021-02-04 | 2021-06-18 | 佛山市南海区聚和超声波设备有限公司 | Rotary ultrasonic cleaning machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140528 Termination date: 20141219 |
|
| EXPY | Termination of patent right or utility model |