CN212682001U - Combined movable railway waste sleeper collecting and disposing all-in-one machine - Google Patents
Combined movable railway waste sleeper collecting and disposing all-in-one machine Download PDFInfo
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- CN212682001U CN212682001U CN202021065533.5U CN202021065533U CN212682001U CN 212682001 U CN212682001 U CN 212682001U CN 202021065533 U CN202021065533 U CN 202021065533U CN 212682001 U CN212682001 U CN 212682001U
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Abstract
The utility model discloses a modular old and useless sleeper of movable railway collects deals with all-in-one, including the automobile body, set gradually the machine on the automobile body and get material system, mechanical feed system, the broken system of one-level, photoelectric recognition one, material feeding unit one, the broken system of second grade, material feeding unit two, photoelectric recognition two, second grade deironing system, screening system two, screening system are unified, conveyor, environmental protection system and control system, the utility model discloses mainly solved the old and useless sleeper abandonment along the line in rail transit field and be difficult to the difficult problem of handling, had compact structure, novel design, the sleeper is retrieved and is dealt with completely, safety ring protects, high-efficient energy-conservation, the advantage of intelligent controllable integration.
Description
Technical Field
The utility model belongs to the rail transit equipment field of making especially relates to a modular old and useless sleeper of movable railway collects deals with all-in-one.
Background
In the operation of railway use, the sleeper is arranged in under the rail, is to support the rail and keep the gauge and transmit the rail bearing load to the railway roadbed, is the important component part of railway, has ordinary sleeper, bridge sleeper, switch sleeper according to the operation requirement difference, has according to its material classification: wooden, concrete, steel, plastic (currently in domestic use is few), etc. A large amount of waste concrete sleepers on a railway line are in an idle stacking state, so that not only is a large amount of land resources occupied, but also extra environmental burden is caused due to difficulty in treatment, and the resource recycling of the waste railway concrete sleepers is urgent.
SUMMERY OF THE UTILITY MODEL
The utility model discloses to the not enough of prior art existence, provide a modular old and useless sleeper of movable railway collects handles all-in-one.
The utility model discloses in provide the old and useless sleeper of movable railway and collected and deal with all-in-one, can movable handle the accumulational old and useless concrete sleeper in scene, the high-efficient collection that realizes deals with the integration process, the research and development of this equipment has the significance in the aspect of old and useless resource cyclic utilization.
In order to solve the technical problem, the utility model discloses a following technical scheme:
a movable railway waste sleeper collecting and disposing process comprises the following steps:
a combined movable railway waste sleeper collecting and disposing integrated machine,
the all-in-one machine comprises a mechanical material taking system, a mechanical feeding system, a primary crushing system, a first photoelectric identification system, a first feeding device, a secondary crushing system, a second feeding device, a second photoelectric identification system, a secondary iron removal system, a second screening system, a first screening system, a conveying device, an environment-friendly system and a control system which are sequentially arranged;
the conveying device comprises a first conveying device, a second conveying device and a third conveying device;
the mechanical material taking system is provided with a fixed rail at the tail part of the vehicle body, and a fully telescopic sliding rail is arranged along the extension of the vehicle body;
the mechanical feeding system is positioned on the side of the mechanical material taking system and used for feeding materials to the sleeper in a single direction in length, and a feeding port of the mechanical feeding system is positioned at an inlet of the primary crushing system to obliquely feed the materials;
one end of the first feeding device is connected with the discharge hole of the primary crushing system, and the other end of the first feeding device is connected with the feed hole of the secondary crushing system and the feed hole of the primary iron removal system respectively;
the first photoelectric identification is arranged above the first feeding device;
the second feeding device and the second photoelectric identification are arranged below the secondary crushing system, and a discharge hole of the second photoelectric identification is connected with the second screening system; the discharge port of the second feeding device is connected with the first screening system;
the first conveying device, the second conveying device and the third conveying device are arranged at a discharge port below the first screening system;
and a material returning port is arranged above the screening system and used for connecting a material inlet of the secondary crushing system.
As an optimal technical scheme, the whole all-in-one machine is installed on a fixed frame, tires or tracks are arranged below the fixed frame, and a hydraulic leveling system is arranged below the fixed frame.
As a preferred technical scheme, the mechanical material taking system comprises a robot arm, a fixed guide rail and a sliding guide rail;
a hydraulic support oil rod is arranged below the first central position of the mechanical arm;
the sliding guide rail can be fully telescopic and can rotate 118 degrees in a first central position, and can rotate 14 degrees in a second central position;
when the mechanical arm reaches the limit position of the sliding guide rail, the mechanical arm can rotate 360 degrees freely.
As an optimal technical scheme, the cross section of the mechanical feeding system is in an inverted V-shaped structure with an adjustable angle, the width of the feeding trough is 200-300 mm, and vulcanized rubber is arranged on steel plates on two sides of the feeding trough.
As a preferred technical scheme, the first feeding device is a fully foldable conveying belt, and the opening angle of the conveying belt is adjusted by driving a link mechanism through an internal hydraulic oil cylinder to finish the conveying process.
As a preferable technical solution, the first photoelectric recognition is used for recognizing ferromagnetic materials, and is fixed above the conveying device by using a fixing frame.
According to the preferable technical scheme, the second screening system is provided with a screening grid with the size of 120-180 mm, and the screening grid is used for screening the high-strength bolts and the reinforcing steel bars;
the first conveying device is arranged in front of the first screening system to finish conveying of coarse aggregates, and the second conveying device and the third conveying device are arranged on the lateral sides of the first screening system to finish conveying of medium aggregates and fine aggregates respectively.
Has the advantages that:
the utility model discloses a waste steel rail recycling process method and intelligent integrated apparatus for producing thereof through reasonable layout design, has solved the old and useless sleeper abandonment along the line of track traffic field and has been difficult to the difficult problem of handling, has compact structure, novel in design, and the sleeper is retrieved and is dealt with completely, the advantage of safe environmental protection, energy-efficient, the controllable integration of intelligence.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the embodiments or the technical solutions in the prior art will be briefly described below. Throughout the drawings, like elements or portions are generally identified by like reference numerals. In the drawings, elements or portions are not necessarily drawn to scale.
FIG. 1 is a plan view of the whole apparatus of the present invention;
FIG. 2 is a process flow diagram of the present invention;
figure 3 is a drawing of the material pick-up position of the machine of the present invention.
Reference numerals
In the figure, 1, a mechanical reclaiming system; 2, a mechanical feeding system; 3, a primary crushing system; 4, first photoelectric recognition; 5, a first feeding device; 6, a secondary crushing system; 7, a second feeding device; 8, second photoelectric recognition; 9, a secondary iron removal system; 10, a second screening system; 11, a first screening system; 12, an environmental protection system; 13, a control system; 14, a first conveying device; 15, a second conveying device; 16, a third conveying device; 17, a primary iron removal system.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely below, and it should be understood that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
It should be noted that all directional indicators (such as up, down, left, right, front, and back) in the embodiments of the present invention are only used to explain the relative position relationship between the components, the motion situation, and the like in a specific posture (as shown in the drawings), and if the specific posture is changed, the directional indicator is changed accordingly.
In addition, descriptions in the present application as to "first", "second", and the like are for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicit to the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of the present invention, "a plurality" means at least two, e.g., two, three, etc., unless specifically limited otherwise.
In order to make the objects, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
The invention will now be further described with reference to the accompanying drawings.
Example 1: movable railway waste sleeper collecting and disposing process
In the embodiment of the present invention, please refer to fig. 2, a movable railway waste sleeper collecting and disposing process includes the following steps:
s1: mechanical grabbing: mechanically grabbing the sleeper to a mechanical feeding system, and transmitting the sleeper to a primary crushing system through the mechanical feeding system;
s2: first-stage crushing: performing primary crushing treatment on the sleeper transmitted in the step S1;
s3: intelligent identification: the sleeper processed in the step S2 enters a conveying device, the steel bars in the identified sleeper are conveyed to an iron removal process in a ferromagnetic substance identification mode, and the other part of concrete aggregate without ferromagnetic substance identification is lifted to a secondary crushing process through the conveying device;
s4: iron removal:
s41: first-stage iron removal: the reinforcing steel bars identified in the step S3 are first subjected to first-stage iron removal;
s42: and (3) secondary iron removal: carrying out secondary iron removal on the material entering the secondary iron removal station and then conveying the material to a screening process;
s5: secondary crushing: performing secondary crushing on the concrete aggregate intelligently identified in the step S3;
s6: secondary intelligent identification: carrying out secondary intelligent identification on the concrete aggregate crushed in the step S5, conveying the identified steel bars in the sleeper to a secondary iron removal station in the step S42 in a manner of identifying ferromagnetic substances to carry out secondary iron removal, and allowing the other part of the concrete aggregate without identifying ferromagnetic substances to enter a screening process;
s7: screening:
s71: screening finished products: screening the material processed in the step S42, and sorting out bolts, reinforcing steel bars and concrete;
s72: aggregate screening: and S6, screening the concrete aggregate input in the step S, and sorting out a plurality of groups of aggregates with different particle size sections.
In the embodiment of the present invention, the intelligent identification mode adopted in step S3 and step S6 is photoelectric identification.
In the embodiment of the present invention, the aggregate screening in step S72 specifically adopts the following method:
screening the crushed aggregates by a screening system, wherein the screened aggregates meeting the requirements pass through a first conveying device, a second conveying device and a third conveying device in sequence to complete concrete aggregate screening, and the unqualified concrete returns to the second-stage crushing and continues to be crushed until the aggregates meet the particle size requirement;
the aggregates are divided into three groups according to the particle size, wherein the first group is the aggregates with the particle size of less than or equal to 5mm, the second group is the aggregates with the particle size of 5-20mm, and the third group is the aggregates with the particle size of 20-40 mm.
Further, the step S1 specifically adopts the following method for mechanical grasping:
the robot grabs the sleeper in a directional mode along the 360-degree directions of the fixed guide rail and the sliding guide rail, the sleeper is placed in a feeding groove of the mechanical feeding system, and the sleeper is conveyed into the primary crushing system.
Example 2: intelligent integrated production device for recycling waste steel rails of railway
Referring to fig. 1, a combined movable railway old and useless sleeper collecting and disposing all-in-one machine comprises a vehicle body 18,
the vehicle body 18 further comprises a mechanical material taking system 1, a mechanical feeding system 2, a primary crushing system 3, a first photoelectric identification 4, a first feeding device 5, a secondary crushing system 6, a second feeding device 7, a second photoelectric identification 8, a secondary iron removal system 9, a second screening system 10, a first screening system 11, a conveying device 12, an environmental protection system 12 and a control system 13 which are sequentially arranged according to the process as described in the embodiment 1;
the conveying devices comprise a first conveying device 14, a second conveying device 15 and a third conveying device 16;
the mechanical material taking system 1 is provided with a fixed rail at the tail part of the vehicle body, and a fully telescopic sliding rail is arranged along the extension of the vehicle body;
the mechanical feeding system 2 is positioned at the side of the mechanical material taking system and used for feeding the sleeper in a single direction in length, and a feeding port of the mechanical feeding system is positioned at an inlet of the primary crushing system 3 to obliquely feed;
one end of the first feeding device 5 is connected with the discharge hole of the primary crushing system 3, and the other end of the first feeding device is connected with the feed hole of the secondary crushing system 6 and the feed hole of the primary iron removal system 17 respectively;
the first photoelectric identification 4 is arranged above the first feeding device 5;
the second feeding device 7 and the second photoelectric recognition device 8 are arranged below the secondary crushing system 6, and a discharge hole of the second photoelectric recognition device 8 is connected with the second screening system 10; the discharge hole of the second feeding device 7 is connected with the first screening system 11;
the first conveying device, the second conveying device and the third conveying device are arranged at a discharge port below the first screening system 11;
and a material returning port is arranged above the screening system and used for connecting a material inlet of the secondary crushing system 6.
The vehicle body 18 may be a single vehicle body as a whole, or may be a vehicle body in which two vehicle bodies are combined, and the two vehicle bodies may be moved in the same manner or in different manners, and the movement manner may be a tire type, a crawler type, or a combination thereof.
The embodiment of the utility model provides a when specifically implementing, mainly according to as embodiment 1 the process method carry out the overall layout of equipment, set up control system 13, control each mechanical device according to process method to realize production with automaticly.
After the integrated machine is positioned on site, a hydraulic leveling system is adopted to install and fix the integrated equipment, a mechanical material taking system 1 starts to work, a robot directionally grabs a sleeper along 360-degree directions of a fixed guide rail and a sliding guide rail, the sleeper is placed in a feeding groove of a mechanical feeding system 2 and is transmitted into a first-stage crushing system 3, aggregates after primary crushing enter a first feeding device 5, a ferromagnetic substance is photoelectrically identified and is transmitted to a first-stage iron removal system, the sleeper passes through a second-stage iron removal system 9 and then enters a second screening system 10, the other part of primary crushed concrete aggregates are lifted to a feeding hole of a second-stage crushing system 6 through a conveying device, the crushed concrete enters the second conveying device and the first screening system 10 in sequence, the screened aggregates meeting the requirements sequentially pass through a first conveying device 14, a second conveying device 15 and a third conveying device 16 to complete concrete aggregate screening, returning the concrete which does not meet the requirement to the second-stage crushing and continuing crushing until the concrete meets the requirement of the grain size; the other part of the crushed concrete and the metal combination enter a secondary iron removal system, and enter a screening system II together with the product of the primary iron removal system, so as to screen out concrete, reinforcing steel bars and bolts.
The embodiment of the utility model provides an in, whole all-in-one is installed on fixed frame, fixed frame below is equipped with tire or track, fixed frame below sets up hydraulic leveling system simultaneously. So designed as to facilitate the whole movement of the whole device.
In the embodiment of the present invention, please continue to refer to fig. 3, the mechanical material taking system 1 includes a robot arm, a fixed guide rail and a sliding guide rail;
a hydraulic support oil rod is arranged below the first central position of the mechanical arm;
the sliding guide rail can be fully telescopic and can rotate 118 degrees in a first central position, and can rotate 14 degrees in a second central position;
when the mechanical arm reaches the limit position of the sliding guide rail, the mechanical arm can rotate 360 degrees freely.
In the embodiment of the utility model, the cross sectional shape of mechanical feed system 2 is but angle of adjustment's anti-V type structure, and the width of feeding trough is 200 ~ 300mm, and the both sides steel sheet of feeding trough is equipped with vulcanized rubber.
The embodiment of the utility model provides an in, first material feeding unit 5 is folding conveyer belt completely, realizes through inside hydraulic cylinder drive link mechanism that the adjustment of the conveyer belt opening angle accomplishes defeated material process.
In the embodiment of the utility model provides an in, first photoelectric recognition 4 is used for realizing ferromagnetic material's discernment, adopts the mount to be fixed in conveyor top.
In the embodiment of the present invention, the second screening system 10 is provided with a screening grid having a size of 120-180 mm for screening the high-strength bolts and the reinforcing bars;
the first conveying device 14 is arranged in front of the first screening system 11 to finish conveying coarse aggregate, and the second conveying device 15 and the third conveying device 16 are arranged on the side of the first screening system to finish conveying medium aggregate and fine aggregate respectively.
The above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; although the present invention has been described in detail with reference to the foregoing embodiments, it should be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; such modifications and substitutions do not substantially depart from the scope of the embodiments of the present invention, and are intended to be covered by the claims and the specification.
Claims (7)
1. The utility model provides a waste sleeper of modular movable railway collects and deals with all-in-one which characterized in that:
the all-in-one machine comprises a mechanical material taking system, a mechanical feeding system, a primary crushing system, a first photoelectric identification system, a first feeding device, a secondary crushing system, a second feeding device, a second photoelectric identification system, a secondary iron removal system, a second screening system, a first screening system, a conveying device, an environment-friendly system and a control system which are sequentially arranged;
the conveying device comprises a first conveying device, a second conveying device and a third conveying device;
the mechanical material taking system is provided with a fixed rail at the tail part of the vehicle body, and a fully telescopic sliding rail is arranged along the extension of the vehicle body;
the mechanical feeding system is positioned on the side of the mechanical material taking system and used for feeding materials to the sleeper in a single direction in length, and a feeding port of the mechanical feeding system is positioned at an inlet of the primary crushing system to obliquely feed the materials;
one end of the first feeding device is connected with the discharge hole of the primary crushing system, and the other end of the first feeding device is connected with the feed hole of the secondary crushing system and the feed hole of the primary iron removal system respectively;
the first photoelectric identification is arranged above the first feeding device;
the second feeding device and the second photoelectric identification are arranged below the secondary crushing system, and a discharge hole of the second photoelectric identification is connected with the second screening system; the discharge port of the second feeding device is connected with the first screening system;
the first conveying device, the second conveying device and the third conveying device are arranged at a discharge port below the first screening system;
and a material returning port is arranged above the screening system and used for connecting a material inlet of the secondary crushing system.
2. The combined movable railway old and useless sleeper collecting and disposing all-in-one machine as claimed in claim 1, characterized in that: the whole all-in-one machine is installed on a fixed frame, a tire or a crawler belt is arranged below the fixed frame, and a hydraulic leveling system is arranged below the fixed frame.
3. The combined movable railway old and useless sleeper collecting and disposing all-in-one machine as claimed in claim 1, characterized in that: the mechanical material taking system comprises a mechanical arm, a fixed guide rail and a sliding guide rail;
a hydraulic support oil rod is arranged below the first central position of the mechanical arm;
the sliding guide rail can be fully telescopic and can rotate 118 degrees in a first central position, and can rotate 14 degrees in a second central position;
when the mechanical arm reaches the limit position of the sliding guide rail, the mechanical arm can rotate 360 degrees freely.
4. The combined movable railway old and useless sleeper collecting and disposing all-in-one machine as claimed in claim 1, characterized in that: the cross-sectional shape of the mechanical feeding system is of an inverted V-shaped structure with an adjustable angle, the width of the feeding trough is 200-300 mm, and vulcanized rubber is arranged on steel plates on two sides of the feeding trough.
5. The combined movable railway old and useless sleeper collecting and disposing all-in-one machine as claimed in claim 1, characterized in that: the first feeding device is a completely foldable conveying belt, and the opening angle of the conveying belt is adjusted by driving a connecting rod mechanism through an internal hydraulic oil cylinder to finish the conveying process.
6. The combined movable railway old and useless sleeper collecting and disposing all-in-one machine as claimed in claim 1, characterized in that: the first photoelectric recognition is used for recognizing ferromagnetic materials and fixed above the conveying device by a fixing frame.
7. The combined movable railway old and useless sleeper collecting and disposing all-in-one machine as claimed in claim 1, characterized in that: the second screening system is internally provided with a screening grid with the size of 120-180 mm and used for screening the high-strength bolts and the reinforcing steel bars;
the first conveying device is arranged in front of the first screening system to finish conveying of coarse aggregates, and the second conveying device and the third conveying device are arranged on the lateral sides of the first screening system to finish conveying of medium aggregates and fine aggregates respectively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021065533.5U CN212682001U (en) | 2020-06-10 | 2020-06-10 | Combined movable railway waste sleeper collecting and disposing all-in-one machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021065533.5U CN212682001U (en) | 2020-06-10 | 2020-06-10 | Combined movable railway waste sleeper collecting and disposing all-in-one machine |
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| CN212682001U true CN212682001U (en) | 2021-03-12 |
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| CN202021065533.5U Active CN212682001U (en) | 2020-06-10 | 2020-06-10 | Combined movable railway waste sleeper collecting and disposing all-in-one machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114669385A (en) * | 2022-05-06 | 2022-06-28 | 银丰工程有限公司 | Intelligent recovery unit is used to fitment engineering rubbish |
-
2020
- 2020-06-10 CN CN202021065533.5U patent/CN212682001U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114669385A (en) * | 2022-05-06 | 2022-06-28 | 银丰工程有限公司 | Intelligent recovery unit is used to fitment engineering rubbish |
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