CN216025240U - Equipment for crushing and disposing waste railway sleepers - Google Patents

Equipment for crushing and disposing waste railway sleepers Download PDF

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Publication number
CN216025240U
CN216025240U CN202121764996.5U CN202121764996U CN216025240U CN 216025240 U CN216025240 U CN 216025240U CN 202121764996 U CN202121764996 U CN 202121764996U CN 216025240 U CN216025240 U CN 216025240U
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crushing
equipment
disposing
conveyor
conveyer
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CN202121764996.5U
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Inventor
郑旺旺
陈宝民
牙马忠
刘辉
王红兵
朱士标
杨杰
鲁思思
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China Railway Materials Group Resources Technology Co Ltd
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China Railway Materials Group Resources Technology Co Ltd
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Abstract

The utility model discloses a railway waste sleeper crushing treatment device which comprises a primary crushing device, wherein the primary crushing device comprises a rack, a crushing bucket, a lifting movable arm, a lifting oil cylinder, a guide support, a belt conveyor, a first magnetic separator and a concrete conveyor, one end of the lifting movable arm is movably arranged on the rack, the other end of the lifting movable arm is connected with the crushing bucket, the output end of the lifting oil cylinder is connected with the lifting movable arm, one end of the guide support is arranged on the rack, the other end of the guide support is connected with the lifting movable arm, the discharge end of the crushing bucket is arranged at one end of the belt conveyor, the first magnetic separator is arranged above the belt conveyor, and one end of the belt conveyor is connected with the concrete conveyor. The utility model solves the problem that the waste sleepers in the field of rail transit are difficult to dispose, and has the advantages of compact structure, novel design, complete sleeper recycling and disposal, safety, environmental protection, high efficiency, energy conservation, intelligence, controllability and integration.

Description

Equipment for crushing and disposing waste railway sleepers
Technical Field
The utility model belongs to the technical field of railway circular economy equipment manufacturing, and particularly relates to railway waste sleeper crushing treatment equipment.
Background
The cement sleeper for railway is made up of cement, sand, stone, water and additive through proportional mixing, pouring in combined model containing steel wire or reinforcing bar and fittings of sleeper, vibration moulding or loading, steam curing, loosening of steel wire or reinforcing bar, and cutting of sleeper end. Since the 1993 Jingjiu railway full-line start construction, the demand of domestic railways for sleeper materials is rapidly increased, and the annual investment is over 1000 ten thousand at present. In the investigation of various railway bureaus, the fact that a large number of waste sleepers are stacked along a railway line and occupy valuable operation field resources is discovered, and along with the establishment of solid waste related laws, the disposal of the waste sleepers gradually becomes the key point and difficulty of railway work departments and material management departments.
Aiming at the problems that waste sleepers occupy the field and are difficult to dispose, the utility model provides fixed type crushing disposal equipment for the waste sleepers of the railway, and the crushing disposal of the waste sleepers is efficiently completed. The equipment can realize automatic separation of metal and concrete in the sleeper, solve the problem that the waste sleeper in the rail transit field is difficult to dispose, and realize resource recycling.
SUMMERY OF THE UTILITY MODEL
Aiming at the defects in the prior art, the utility model provides equipment for crushing and disposing the waste railway sleepers.
The specific technical scheme of the utility model is as follows:
a device for crushing and disposing waste sleepers of a railway comprises a primary crushing device,
one-level crushing equipment includes frame, broken fill, lifts the swing arm, lifts the hydro-cylinder, direction support, band conveyer, first magnet separator and concrete conveyer, the one end activity that lifts the swing arm sets up in the frame, the other end that lifts the swing arm is connected broken fill, the output that lifts the hydro-cylinder is connected lift the swing arm, the one end setting of direction support is in the frame, its other end is connected lift the swing arm, the discharge end setting that broken was fought is in band conveyer's one end, the band conveyer top sets up first magnet separator, band conveyer's one end is connected concrete conveyer.
As a preferred technical scheme, the device also comprises the secondary crushing equipment, wherein the secondary crushing equipment comprises an impact crusher, a secondary conveyor, a return conveyor, a second magnetic separator, a sorting sieve, a finished product conveying mechanism and a chassis frame; the one end of concrete conveyer corresponds the feed inlet setting of impact crusher, the one end of second grade conveyer corresponds the discharge gate setting of impact crusher, the other end of second grade conveyer is connected the feed inlet of letter sorting sieve, the letter sorting sieve has a plurality of discharge gates, and one of them discharge gate is connected finished product conveying mechanism, another discharge gate is connected return material conveyer, the top of second grade conveyer sets up the second magnet separator.
As an optimized technical scheme, one end of the crushing hopper is connected with the front end of the movable arm through a mandrel, the other end of the crushing hopper is connected with an adjusting oil cylinder, and the crushing posture of the crushing hopper is adjusted through the adjusting oil cylinder.
Preferably, the frame is supported by a hydraulic support.
As an optimized technical scheme, the finished product conveying mechanism comprises a plurality of finished product conveyors, the number of the finished product conveyors is equal to that of the discharge holes of the sorting sieve, and the finished product conveyors are arranged corresponding to the discharge holes of the sorting sieve.
As an optimized technical scheme, the conveying belt of the finished product conveyor is designed into a twice-folding and contracting mechanism
Preferably, the concrete conveyor is rotatably mounted to the frame.
Preferably, the secondary conveyor is rotatably mounted on the chassis frame.
As a preferred technical solution, the sorting screen is rotatably mounted on the chassis frame.
Preferably, a plurality of finished product conveyors are rotatably mounted on the chassis frame.
Has the advantages that:
the utility model solves the problem that the waste sleepers in the field of rail transit are difficult to dispose, and has the advantages of compact structure, novel design, complete sleeper recycling and disposal, safety, environmental protection, high efficiency, energy conservation, intelligence, controllability and integration.
Drawings
In order to more clearly illustrate the detailed description of the utility model or the technical solutions in the prior art, the drawings that are needed in the detailed description of the utility model or the prior art will be briefly described below. Throughout the drawings, like elements or portions are generally identified by like reference numerals. In the drawings, elements or portions are not necessarily drawn to scale.
Fig. 1 is a plan layout side view of the whole of the apparatus in the embodiment of the present invention.
Fig. 2 is a schematic view of a finished product conveyor mechanism in an embodiment of the utility model.
Fig. 3 is a side view of the overall plan layout of the apparatus in an embodiment of the present invention.
Fig. 4 is a plan view (expanded) of the overall arrangement of the apparatus in the embodiment of the present invention.
In the figure, 1: a crushing hopper; 2: lifting the movable arm; 3: lifting the oil cylinder; 4: a guide support; 5: a first magnetic separator; 6: a concrete conveyor; 7: an electronic control system; 8: a belt conveyor; 9: a hydraulic system; 10: a frame; 11: a hydraulic support; 12: a counterattack crusher; 13: a secondary conveyor; 14: a second magnetic separator; 15: sorting and screening; 16: a finished product conveyor (0-5 mm); 17: a hydraulic system; 18: a frame; 19: a finished product conveyor (5-16 mm); 20: a finished product conveyor (16-31.5 mm); 21: a material returning conveyor.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely below, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It should be noted that all the directional indicators (such as upper, lower, left, right, front and rear … …) in the embodiment of the present invention are only used to explain the relative position relationship between the components, the movement situation, etc. in a specific posture (as shown in the drawing), and if the specific posture is changed, the directional indicator is changed accordingly.
In addition, the descriptions related to "first", "second", etc. in the present invention are only for descriptive purposes and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of the present invention, "a plurality" means at least two, e.g., two, three, etc., unless specifically limited otherwise.
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the utility model and are not intended to limit the utility model.
The utility model will now be further described with reference to the accompanying drawings.
The equipment for crushing and disposing the waste railway sleepers comprises a primary crushing device and a secondary crushing device which are independent from each other, and is shown in figures 1 and 2.
The primary crushing equipment comprises a rack 10, a crushing bucket 1, a lifting movable arm 2, a lifting oil cylinder 3, a guide support 4, a belt conveyor 8, a first magnetic separator 5 and a concrete conveyor 6, wherein one end of the lifting movable arm 2 is movably arranged on the rack 10, the other end of the lifting movable arm 2 is connected with the crushing bucket 1, the output end of the lifting oil cylinder 3 is connected with the lifting movable arm 2, one end of the guide support 4 is arranged on the rack 10, the other end of the guide support is connected with the lifting movable arm 2, the discharge end of the crushing bucket 1 is arranged at one end of the belt conveyor 8, the first magnetic separator 5 is arranged above the belt conveyor 8, and one end of the belt conveyor 8 is connected with the concrete conveyor 6;
the primary crushing equipment is used for crushing and primarily magnetically separating the sleeper, and particularly, the sleeper is clamped by a special clamp for feeding. It should be noted that the special clamp in this embodiment refers to a special track clamping device, as shown in fig. 3, which shows a device capable of moving to clamp a track, which is commonly used in a construction site at present, and of course, other clamp devices, such as an industrial robot or a traveling crane with a suction cup, which are specially used for grabbing materials in industry, etc. Anchor clamps sleeper gets into broken fill 1 back, and broken fill 1 is broken to the sleeper, and the sleeper can be broken into two kinds of materials of concrete and reinforcing bar usually, carries through band conveyer 8, and at the in-process of carrying, first magnet separator 5 can award reinforcing bar suction, and remaining concrete can carry out through concrete conveyer 6.
Furthermore, before the primary crushing equipment works, the height position of the crushing bucket 1 can be adjusted, specifically, the lifting oil cylinder 3 drives the lifting movable arm 2 to rotate, so that the working position of the crushing bucket 1 is adjusted, and the guide support 4 plays a role in guiding. And one end of the crushing hopper is connected with the front end of the movable arm through a mandrel, the other end of the crushing hopper is connected with an adjusting oil cylinder, and the crushing posture of the crushing hopper is adjusted through the adjusting oil cylinder.
In one embodiment, linear end-to-end overlapping armor conveyors are arranged below the crushing hopper 1 in sequence, and are smoothly input to the belt conveyor 8 through the armor conveyors.
Wherein, hang first magnet separator 5 above the discharge gate of band conveyer 8.
In one embodiment, as shown in fig. 1, the frame 11 is supported by hydraulic supports, which allow for height adjustment of the frame 11.
The secondary crushing equipment comprises an impact crusher 12, a secondary conveyor 13, a second magnetic separator 14, a sorting sieve 15, a finished product conveying mechanism and a chassis frame 18; concrete conveyor 8's one end corresponds the feed inlet setting of impact crusher 12, the one end of second grade conveyer 13 corresponds the discharge gate setting of impact crusher 12, the other end of second grade conveyer 12 is connected the feed inlet of letter sorting sieve 15, the discharge gate of letter sorting sieve 15 is connected finished product conveying mechanism, the top of second grade conveyer 13 sets up second magnet separator 14.
The secondary crushing equipment is mainly used for processing the concrete screened by the primary crushing equipment, firstly, the concrete is subjected to impact crushing and fine crushing by the impact crusher 12 to form miscellaneous reinforcing steel bars, bolts and concrete, then the miscellaneous reinforcing steel bars and the bolts are magnetically sucked out by the second magnetic separator 14 in the transportation process, and the concrete enters the sorting screen 15 to be screened and discharged. As shown in fig. 1, the finished product conveying mechanism includes a finished product conveyor 16 (for conveying 0-5mm materials), a finished product conveyor 19 (for conveying 5-16mm materials), a finished product conveyor 20 (for conveying 16-31.5mm materials), and correspondingly receives the materials screened out from the sorting screen 15, and a return conveyor 21 inputs the materials larger than 31.5mm into the impact crusher 12 for returning to the furnace.
In the present embodiment, please refer to fig. 3, which shows the installation positions of the hydraulic system 9 and the electronic control system 7, but the present embodiment is only an example of the installation positions of the two systems. It will be clear to a person skilled in the art that, in general, both hydraulic equipment and electronic control equipment are available, and the hydraulic system 9 and the electronic control system 7 are matched, and the principle of the hydraulic system 9 and the electronic control system 7 will not be described in detail in this embodiment.
In this embodiment, referring to fig. 4, the concrete conveyor 8 is of a cable-stayed suspension structure, a hydraulic motor is mounted on a base, the rotation of 180 degrees can be achieved, a horizontal suspension steel wire rope is connected with the concrete conveyor through a hydraulic oil cylinder adjusting mechanism, and the hydraulic oil cylinder can achieve height adjustment of the concrete conveyor.
In the embodiment, the primary crushing equipment and the secondary crushing equipment can be contracted and folded, the unfolded movable arm and each conveying belt can be used for sleeper crushing operation, and the contracted movable arm and each conveying belt can realize highway and railway dual-purpose transportation. A conveying belt of a finished product conveyor in the secondary crushing equipment is provided with a twice-turning and shrinking mechanism, so that the transportation size of the equipment is minimized. The secondary conveyor 13, the sorting sieve 15 and the finished product conveying mechanism in the secondary crushing equipment are connected into a whole through the chassis frame 18, and the inclined working state and the horizontal transportation state of the secondary conveyor 13, the sorting sieve 15 and the finished product conveying mechanism can be changed through a hydraulic system.
The above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; while the utility model has been described in detail and with reference to the foregoing embodiments, it will be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; such modifications and substitutions do not depart from the spirit and scope of the present invention, and they should be construed as being included in the following claims and description.

Claims (10)

1. The utility model provides a broken processing equipment of old and useless sleeper of railway which characterized in that: the equipment for crushing and disposing the waste railway sleepers comprises primary crushing equipment,
one-level crushing equipment includes frame, broken fill, lifts the swing arm, lifts the hydro-cylinder, direction support, band conveyer, first magnet separator and concrete conveyer, the one end activity that lifts the swing arm sets up in the frame, the other end that lifts the swing arm is connected broken fill, the output that lifts the hydro-cylinder is connected lift the swing arm, the one end setting of direction support is in the frame, its other end is connected lift the swing arm, the discharge end setting that broken was fought is in band conveyer's one end, the band conveyer top sets up first magnet separator, band conveyer's one end is connected concrete conveyer.
2. The equipment for crushing and disposing the waste railway sleepers according to claim 1, wherein the equipment comprises: also comprises a secondary crushing device, a crushing device,
the secondary crushing equipment comprises a back-impact crusher, a secondary conveyor, a return conveyor, a second magnetic separator, a sorting sieve, a finished product conveying mechanism and a chassis frame; the one end of concrete conveyer corresponds the feed inlet setting of impact crusher, the one end of second grade conveyer corresponds the discharge gate setting of impact crusher, the other end of second grade conveyer is connected the feed inlet of letter sorting sieve, the letter sorting sieve has a plurality of discharge gates, and one of them discharge gate is connected finished product conveying mechanism, another discharge gate is connected return material conveyer, the top of second grade conveyer sets up the second magnet separator.
3. The equipment for crushing and disposing the waste railway sleepers as claimed in claim 2, wherein: one end of the crushing hopper is connected with the front end of the movable arm through a mandrel, the other end of the crushing hopper is connected with the adjusting oil cylinder, and the crushing posture of the crushing hopper is adjusted through the adjusting oil cylinder.
4. The equipment for crushing and disposing the waste railway sleepers as claimed in claim 2, wherein: the frame is supported by a hydraulic support.
5. The equipment for crushing and disposing the waste railway sleepers as claimed in claim 4, wherein the equipment comprises: the finished product conveying mechanism comprises a plurality of finished product conveyors, and each finished product conveyor corresponds to the discharge hole of the sorting sieve.
6. The equipment for crushing and disposing the waste railway sleepers according to claim 5, wherein the equipment comprises: and a conveying belt of the finished product conveyor is provided with a twice folding and contracting mechanism.
7. The equipment for crushing and disposing the waste railway sleepers as claimed in claim 2, wherein: the concrete conveyor is rotatably mounted on the frame.
8. The equipment for crushing and disposing the waste railway sleepers according to claim 7, wherein the equipment comprises: the secondary conveyor is rotatably mounted on the chassis frame.
9. The equipment for crushing and disposing the waste railway sleepers according to claim 8, wherein the equipment comprises: the sorting screen is rotatably mounted on the chassis frame.
10. The equipment for crushing and disposing the waste railway sleepers according to claim 5, wherein the equipment comprises: a plurality of the product conveyors are rotatably mounted to the chassis frame.
CN202121764996.5U 2021-07-30 2021-07-30 Equipment for crushing and disposing waste railway sleepers Active CN216025240U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202121764996.5U CN216025240U (en) 2021-07-30 2021-07-30 Equipment for crushing and disposing waste railway sleepers

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202121764996.5U CN216025240U (en) 2021-07-30 2021-07-30 Equipment for crushing and disposing waste railway sleepers

Publications (1)

Publication Number Publication Date
CN216025240U true CN216025240U (en) 2022-03-15

Family

ID=80618589

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202121764996.5U Active CN216025240U (en) 2021-07-30 2021-07-30 Equipment for crushing and disposing waste railway sleepers

Country Status (1)

Country Link
CN (1) CN216025240U (en)

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