CN212681854U - Processing system before panel beating spraying plastics - Google Patents
Processing system before panel beating spraying plastics Download PDFInfo
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- CN212681854U CN212681854U CN202020651990.6U CN202020651990U CN212681854U CN 212681854 U CN212681854 U CN 212681854U CN 202020651990 U CN202020651990 U CN 202020651990U CN 212681854 U CN212681854 U CN 212681854U
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Abstract
The utility model provides a panel beating processing system before spraying plastics belongs to sheet metal component processing technology field. The utility model relates to a panel beating spraying plastics pretreatment system, including support frame, walking track I, transfer device, walking track II to and the rust cleaning pond that sets gradually from left to right direction, degreasing pond, washing pond and vitrification treatment pond; the walking track I is installed on the support frame and is arranged in the left and right directions to derust the pond, remove the fat pond, wash the top in pond and the vitrification processing pond, transfer device installs on walking track I to can follow walking track I reciprocating motion between both ends, walking track II sets up the periphery in derusting pond, degreasing pool, washing pond and vitrification processing pond. The utility model discloses a panel beating processing system before spraying plastics, through intelligent control device can the efficient handle the sheet metal component and the control of transportation, in the processing production process of actual sheet metal component, have very big industrial popularization and application and worth.
Description
Technical Field
The utility model relates to a sheet metal component processing technology field, concretely relates to panel beating processing system before spraying plastics.
Background
The sheet metal component processing is cutting, behind processes such as the shaping of bending, is stained with a large amount of grease on the sheet metal component, and there is the corrosion of certain degree in sheet metal component itself, and the adhesion of paint vehicle in the subsequent paint spraying process of influence that grease and rust layer etc. all can be serious, and then influences the quality of product.
At present, the pretreatment process of the sheet metal part is mainly manually operated, so that the production efficiency is reduced, and safety accidents can occur in the operation process, so that potential safety hazards exist.
SUMMERY OF THE UTILITY MODEL
In view of this, the utility model provides a panel beating processing system before spraying plastics.
In order to realize the purpose, the utility model discloses a technical scheme as follows:
a sheet metal plastic spraying pretreatment system comprises a support frame, a walking track I, a transfer device, a walking track II, a rust removal pool, a degreasing pool, a cleaning pool and a vitrification treatment pool, wherein the rust removal pool, the degreasing pool, the cleaning pool and the vitrification treatment pool are sequentially arranged from left to right; travel track I installs on the support frame, travel track I sets up along the right-hand direction level of left hand side rust cleaning pool removes fat pond, washs the top in pond and vitrification processing pond, transfer device installs travel track I is last, and can follow travel track I is reciprocating motion between its both ends, transfer device is used for the fixed sheet metal component of treating processing to remove the sheet metal component in proper order and transfer to rust cleaning pool removes fat pond, washs pond and vitrification processing pond and handles, travel track II is used for transporting the sheet metal component of treating processing, travel track II sets up rust cleaning pool removes fat pond, washs the periphery in pond and vitrification processing pond.
Preferably, the transfer device comprises a walking mechanism, a telescopic mechanism and a clamping mechanism; running gear installs on walking track I, telescopic machanism sets up running gear is last, fixture with telescopic machanism is connected.
Preferably, the upper end face of the walking track I is provided with a rack, and a gear meshed with the rack is arranged at a position, contacted with the walking track I, on the bottom end of the walking mechanism, so that the transfer device can move back and forth conveniently.
Preferably, the telescopic mechanism comprises two fixing plates with rectangular structures and a telescopic part arranged on the fixing plates, and the fixing plates are arranged on the travelling mechanism.
Preferably, the telescopic part comprises a rotatable turntable and a steel wire rope, and the steel wire rope is wound on the turntable.
Preferably, the clamping mechanism comprises a rectangular frame I and a box body; the two ends of the rectangular frame I are connected with the steel wire ropes, and the rectangular frame I is movably connected with the box body.
Preferably, a triangular structure is arranged on the lower end face of the rectangular frame I, one side of the triangular structure is fixedly connected with the rectangular frame I, a hole is formed in the vertex of the triangular structure opposite to the rectangular frame I, a pin fixedly connected with the box body is arranged in the hole, and the diameter of the hole is larger than that of the pin.
Preferably, the last side of box is uncovered, the left and right sides face of box is provided with the opening that runs through, the front and back both sides face of box is provided with the support of fixed sheet metal component, the support with the box is sliding connection.
Preferably, the scaffold comprises a scaffold of "H" configuration and a scaffold of "I" configuration; the H-shaped supporting frames are arranged at two ends of the walking track I, and the I-shaped supporting frames are arranged at 1/3 positions, away from the two ends, of the walking track I.
Preferably, panel beating spraying plastics pretreatment system still includes reserve rust cleaning pool, reserve degreasing pool and reserve washing pond, reserve rust cleaning pool, reserve degreasing pool and reserve washing pond set gradually wash the pond with between the vitrification treatment pond.
Preferably, a rack is arranged on the upper end face of the second walking track, the second walking track is of a U-shaped structure, and two ends of the U-shaped structure are arranged below the first walking track.
Preferably, a rectangular frame II with a gear is arranged on the walking track II, and the rectangular frame II is meshed with the rack through the gear and moves back and forth on the walking track II.
Preferably, the sheet metal plastic spraying pretreatment system further comprises an intelligent control device. The intelligent control device is used for remotely controlling the whole metal plate plastic spraying pretreatment system.
The utility model has the advantages that:
1) the utility model relates to a panel beating processing system before spraying plastics, through designing driving track, transfer device and rust cleaning pool, degreasing pool and the washing pond that sets gradually, can clear away rust layer and grease on the sheet metal component fast, efficient to further carry out the vitrification treatment to the sheet metal component surface, in order to prevent that the sheet metal component from rustting once more in follow-up treatment, still can increase the back of spraying paint simultaneously, the cohesion of paint and panel beating has not only improved production efficiency, has still improved the quality of product;
2) the utility model discloses a panel beating processing system before spraying plastics, entire system directly operates and controls through intelligent control device, and whole pretreatment systems simple structure, low in production cost, and environment-friendly has very big industry popularization and application and worth in the processing production process of actual sheet metal component.
Additional advantages, objects, and features of the invention will be set forth in part in the description which follows and in part will become apparent to those having ordinary skill in the art upon examination of the following or may be learned from practice of the invention.
Drawings
Fig. 1 is a schematic structural view of a sheet metal plastic spraying pretreatment system designed by the utility model;
fig. 2 is a schematic structural view of a transfer device in the sheet metal plastic spraying pretreatment system designed by the utility model;
FIG. 3 is A-A in FIG. 21A partial enlargement of (a);
FIG. 4 is the utility model relates to a structural schematic diagram of rectangular frame II among panel beating processing system before spraying plastics.
Detailed Description
The embodiments of the present invention will be described with reference to the accompanying drawings and preferred embodiments, and other advantages and effects of the invention will be easily understood by those skilled in the art from the disclosure in the specification. The present invention can also be implemented or applied through other different specific embodiments, and various details in the present specification can be modified or changed based on different viewpoints and applications without departing from the spirit of the present invention. It should be understood that the preferred embodiments are for purposes of illustration only and are not intended to limit the scope of the present invention. In the description of the present invention, the terms "upper", "lower", "front", "rear", "left", "right", "horizontal", "top", "bottom", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention.
It should be noted that the drawings provided in the following embodiments are only for illustrating the basic concept of the present invention, and the components related to the present invention are only shown in the drawings rather than drawn according to the number, shape and size of the components in actual implementation, and the form, amount and ratio of the components in actual implementation may be changed at will, and the layout of the components may be more complicated.
As shown in fig. 1, a sheet metal plastic spraying pretreatment system comprises a support frame 1, a traveling track I2, a transfer device, a traveling track II 3, a rust removal tank 4, a degreasing tank 5, a cleaning tank 6 and a vitrification treatment tank 10 which are sequentially arranged from left to right; walking track I2 is installed on the support frame, walking track I2 sets up at rust cleaning pool 4 along the right-hand direction level of left hand, degreasing pool 5, wash the top of pond 6 and vitrification processing pond 10, transfer device installs on walking track I2, and can follow walking track I2 reciprocating motion between its both ends, transfer device is used for the fixed sheet metal component of treating processing, and move the sheet metal component in proper order and transfer to rust cleaning pool 4, degreasing pool 5, wash pond 6 and vitrification processing pond 10 and handle, walking track II 3 is used for transporting the sheet metal component of treating processing, walking track II 3 sets up at rust cleaning pool 4, degreasing pool 5, wash the periphery in pond 6 and vitrification processing pond 10.
Wherein, walking track I2 is two tracks that are parallel to each other, and the transfer device of being convenient for round trip movement on walking track I.
As shown in fig. 2 and 3, the transfer device includes a traveling mechanism 11, a telescoping mechanism, and a clamping mechanism; running gear 11 installs on walking track I2, and telescopic machanism sets up on running gear 11, and fixture is connected with telescopic machanism. The telescopic mechanism comprises two fixing plates 12 with rectangular structures and a telescopic part arranged on the fixing plates, wherein the fixing plates 12 are arranged on the travelling mechanism 11. The telescopic part comprises a rotatable rotary disc 13 and a steel wire rope 14, and the steel wire rope 14 is wound on the rotary disc 13. The clamping mechanism comprises a rectangular frame I15 and a box body 16; two ends of the rectangular frame I15 are connected with the steel wire rope 14, and the rectangular frame I15 is movably connected with the box body 16. A triangular structure 17 is arranged on the lower end face of the rectangular frame I15, one side of the triangular structure 17 is fixedly connected with the rectangular frame I15, a hole 18 is arranged at the vertex of the triangular structure 17 opposite to the rectangular frame I15, a pin 19 fixedly connected with the box 16 is arranged in the hole 18, and the diameter of the hole 18 is larger than that of the pin 19.
The turntable is fixed on the rectangular structure fixing plate and rotates to drive the steel wire rope to move up and down so as to drive the clamping mechanism to move. The central positions of two ends of the rectangular frame I are respectively connected with two steel wire ropes on the two fixing plates so as to ensure that the clamping structure keeps balance and stability in the up-and-down moving process. The box is used for fixing and transferring the sheet metal parts. The sheet metal component in the case is in the rust cleaning pond, the degreasing pond when wasing the pond and handling in the vitrification processing pond as the sheet metal component in the diameter in hole is greater than the diameter of round pin, and accessible intelligent control device controls the case and rocks about gently to guarantee that the sheet metal component is handled evenly in handling the pond.
The upper side of the box body 16 is open, the left side and the right side of the box body 16 are provided with through openings, the front left side of the box body 16 is provided with a support 20 for fixing sheet metal parts, and the support 20 is in sliding connection with the box body 16. Wherein, the left and right sides face of box sets to run through open-ended aim at and guarantees that the sheet metal component carries out the processing procedure in the rust cleaning pond, the degreasing pond, washing pond and the vitrification processing pond, fully contacts with the liquid in the pond to each part of assurance sheet metal component is handled completely. The support is sliding connection with the box, and before the sheet metal component removed to the box, slided the support as the top, removed back to the box when the sheet metal component, slided the intermediate position with the support to further fixed sheet metal component.
The support frame 1 comprises an H-shaped support frame and an I-shaped support frame; the H-shaped support frames are arranged at two ends of the walking track I, and the I-shaped support frames are arranged at 1/3 positions, away from the two ends, of the walking track I. The support frame setting of "I" type structure is in making transfer device remain stable and consolidate walking track I when round trip movement on walking track I from 1/3 departments at both ends at walking track I, makes walking track I not take place the skew to guarantee the operation of entire system safety efficient.
The metal plate plastic spraying pretreatment system further comprises a standby derusting tank 7, a standby degreasing tank 8 and a standby cleaning tank 9, wherein the standby derusting tank 7, the standby degreasing tank 8 and the standby cleaning tank 9 are sequentially arranged between the cleaning tank 6 and the vitrification treatment tank 10. The spare rust cleaning pond is when the rust cleaning pond is not qualified with the sheet metal component processing, and the accessible transfer device is transferred the sheet metal component again and is handled in the spare rust cleaning pond to guarantee that the sheet metal component is handled qualifiedly. The standby derusting pool and the standby cleaning pool have the same function as the standby derusting pool.
Acid solutions for rust removal are respectively filled in the rust removal pool 4 and the standby rust removal pool 7, the acid solutions are commonly used in industry, the acid concentration is 150-200, the soaking time is 20-30 min, and heating devices are further arranged at the bottoms of the rust removal pool and the standby rust removal pool to enhance the rust removal effect of the acid solutions.
An alkali solution for degreasing is filled in the degreasing pool 5 and the standby degreasing pool 8, the alkali solution is a degreasing alkali solution commonly used in industry, the alkali concentration is 15-25, the soaking time is 20-30 min, and heating devices are further arranged at the bottoms of the degreasing pool and the standby degreasing pool to enhance the degreasing effect of the alkali solution.
Cleaning solution commonly used in industry is filled in the cleaning pool 6 and the standby cleaning pool 9, the pH value of the cleaning solution is 7-8, and the soaking time is 1-2 min.
The vitrification treatment tank 10 is filled with an industrial common vitrification treatment solution, the pH value of the vitrification treatment solution is 8-9, and the soaking time is 5-10 min.
The upper end of the walking track II 3 is provided with a rack, the walking track II 3 is of a U-shaped structure, and two ends of the U-shaped structure are arranged below the walking track I. It should be noted that the position of the traveling rail ii is not limited to that shown in fig. 1, and may be set at other positions, which does not affect the operation of the whole system of the sheet metal part, and at least one embodiment of the present disclosure is not limited thereto.
As shown in fig. 4, a rectangular frame ii 21 with a gear at the bottom is arranged on the traveling rail ii 3, and the rectangular frame ii 21 moves back and forth on the traveling rail ii 3 by meshing the gear with the rack. Wherein, the sheet metal component that needs processing is arranged in on II 21 of rectangular frame, then II 21 of rectangular frame pass through the gear and the interlock of rack at II 3 round trip movement of walking track, transport the sheet metal component to suitable position.
The utility model discloses a panel beating before-spraying plastics processing system of above-mentioned embodiment, in the actual production process, through intelligent control device remote control walking track II go up take the rectangular frame II of gear, the sheet metal component that will handle is placed on rectangular frame II, then rectangular frame II moves through the gear and rack interlock, transport the sheet metal component on the rectangular frame II to the transfer device under, descend the wire rope of telescopic machanism to suitable position, and after sliding the support on the box upwards, move the sheet metal component to the box under the fixture, slide the support downwards to the intermediate position again, in order to fix the sheet metal component; controlling a travelling mechanism on the transfer device, moving the travelling mechanism to a position right above a derusting pool through meshing of a gear at the bottom end of the travelling mechanism and a rack on a travelling rail I, then placing a clamping mechanism provided with a sheet metal part through a steel wire rope of a telescopic mechanism, so that the sheet metal part is immersed in the derusting pool for derusting operation, slightly swinging left and right through a gap between a hole in a triangular structure of a rectangular frame I and a pin on a box body so as to uniformly process the surface of the sheet metal part, and after the derusting operation is completed, contracting the steel wire rope through the telescopic mechanism so that the clamping mechanism with the sheet metal part rises to a certain height; controlling a travelling mechanism on the transfer device to move to a position right above the degreasing pool through a travelling track I, then lowering a clamping mechanism provided with a sheet metal part through a steel wire rope of a telescopic mechanism to immerse the sheet metal part in the degreasing pool for degreasing operation, and after the degreasing operation is finished, contracting the steel wire rope through the telescopic mechanism to enable the clamping mechanism with the sheet metal part to rise to a certain height; then sequentially carrying out operation and treatment in a clean water tank and a vitrification treatment tank in the same way to obtain the sheet metal part completely pretreated, and carrying out subsequent processing procedures after the sheet metal part is detected to be qualified. After the rust removal operation, the degreasing operation and the cleaning operation are finished, observation and detection are needed, and if the treatment is not qualified, the sheet metal part can be further treated through the standby rust removal tank, the standby degreasing tank and the standby cleaning tank.
The utility model discloses a panel beating processing system before spraying plastics, through design driving track, transfer device and the rust cleaning pond that sets gradually, degreasing pool and washing pond, rust layer and grease on the sheet metal component can be clear away to quick, the efficient to further carry out the vitrification processing to the sheet metal component surface, rust once more in follow-up processing procedure in order to prevent the sheet metal component, still can increase the back that sprays paint simultaneously, the cohesion of paint and panel beating has not only improved production efficiency, has still improved the quality of product. The whole system is directly operated and controlled through the intelligent control device, the whole pretreatment system is simple in structure, low in production cost and environment-friendly, and the industrial popularization and application value is high in the actual machining and production process of the sheet metal parts.
The above-mentioned embodiments are merely preferred embodiments for fully illustrating the present invention, and the scope of the present invention is not limited thereto. Equivalent substitutes or changes made by the technical personnel in the technical field on the basis of the utility model are all within the protection scope of the utility model. The protection scope of the present invention is subject to the claims.
Claims (10)
1. A sheet metal plastic spraying pretreatment system is characterized by comprising a support frame, a traveling rail I, a transfer device, a traveling rail II, a rust removal pool, a degreasing pool, a cleaning pool and a vitrification treatment pool, wherein the rust removal pool, the degreasing pool, the cleaning pool and the vitrification treatment pool are sequentially arranged from left to right; travel track I installs on the support frame, travel track I sets up along the right-hand direction level of left hand side rust cleaning pool removes fat pond, washs the top in pond and vitrification processing pond, transfer device installs travel track I is last, and can follow travel track I is reciprocating motion between its both ends, transfer device is used for the fixed sheet metal component of treating processing to remove the sheet metal component in proper order and transfer to rust cleaning pool removes fat pond, washs pond and vitrification processing pond and handles, travel track II is used for transporting the sheet metal component of treating processing, travel track II sets up rust cleaning pool removes fat pond, washs the periphery in pond and vitrification processing pond.
2. The sheet metal plastic-spraying pretreatment system according to claim 1, wherein the transfer device comprises a travelling mechanism, a telescopic mechanism and a clamping mechanism; running gear installs on walking track I, telescopic machanism sets up running gear is last, fixture with telescopic machanism is connected.
3. The sheet metal plastic-spraying pretreatment system according to claim 2, wherein the telescopic mechanism comprises two fixing plates with rectangular structures and a telescopic part installed on the fixing plates, and the fixing plates are installed on the travelling mechanism.
4. The sheet metal plastic-spraying pretreatment system according to claim 3, wherein the telescopic portion comprises a rotatable turntable and a steel wire rope, and the steel wire rope is wound on the turntable.
5. The sheet metal plastic-spraying pretreatment system according to claim 4, wherein the clamping mechanism comprises a rectangular frame I and a box body; the two ends of the rectangular frame I are connected with the steel wire ropes, and the rectangular frame I is movably connected with the box body.
6. The sheet metal plastic-spraying pretreatment system according to claim 5, wherein the upper side surface of the box body is open, the left side surface and the right side surface of the box body are provided with through openings, the front side surface and the rear side surface of the box body are provided with supports for fixing sheet metal parts, and the supports are in sliding connection with the box body.
7. The sheet metal plastic-spraying pretreatment system according to claim 1, wherein the support frame comprises an "H" shaped support frame and an "I" shaped support frame; the H-shaped supporting frames are arranged at two ends of the walking track I, and the I-shaped supporting frames are arranged at 1/3 positions, away from the two ends, of the walking track I.
8. The sheet metal plastic spraying pretreatment system according to claim 1, further comprising a standby rust removal tank, a standby grease removal tank and a standby cleaning tank, wherein the standby rust removal tank, the standby grease removal tank and the standby cleaning tank are sequentially arranged between the cleaning tank and the vitrification treatment tank.
9. The sheet metal plastic spraying pretreatment system as recited in claim 1, wherein a rack is arranged on an upper end face of the traveling rail II, the traveling rail II is of a U-shaped structure, and two ends of the U-shaped structure are arranged below the traveling rail I.
10. The sheet metal plastic-spraying pretreatment system as recited in claim 9, wherein a rectangular frame ii with a gear is arranged on the traveling rail ii, and the rectangular frame ii is engaged with the rack through the gear and moves back and forth on the traveling rail ii.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020651990.6U CN212681854U (en) | 2020-04-26 | 2020-04-26 | Processing system before panel beating spraying plastics |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020651990.6U CN212681854U (en) | 2020-04-26 | 2020-04-26 | Processing system before panel beating spraying plastics |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212681854U true CN212681854U (en) | 2021-03-12 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020651990.6U Active CN212681854U (en) | 2020-04-26 | 2020-04-26 | Processing system before panel beating spraying plastics |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN212681854U (en) |
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2020
- 2020-04-26 CN CN202020651990.6U patent/CN212681854U/en active Active
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