CN104514005A - Steel wire roll cleaning device - Google Patents
Steel wire roll cleaning device Download PDFInfo
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- CN104514005A CN104514005A CN201410747995.8A CN201410747995A CN104514005A CN 104514005 A CN104514005 A CN 104514005A CN 201410747995 A CN201410747995 A CN 201410747995A CN 104514005 A CN104514005 A CN 104514005A
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- chassis
- material loading
- steel wire
- blanking
- wire coil
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Abstract
The invention relates to a steel wire roll cleaning device, which includes a hot water washing pool, a phosphorization pool, a boronation pool, a plurality of rinsing pools and a plurality of pickling pools that are arranged in a workshop in order. A cross vehicle is disposed in the workshop, both ends of the cross vehicle are equipped with hooks, and the side of the hot water washing pool is provided with loading and unloading equipment. The loading and unloading equipment includes two tracks arranged on the ground and a loading trolley and an unloading trolley that are respectively arranged on the two tracks and a driving unit driving the loading trolley and the unloading trolley to move along the tracks, one ends of the tracks are equipped with a rack, two hanging rods are laid on the rack, the lower parts of the hanging rods are equipped with L-shaped hooks, when a steel wire roll is located on the loading trolley or the unloading trolley, the height positions of the hooks are in the horizontal mapping range of the steel wire roll's centre hole, and the upper parts of the hanging rods are equipped with cross rods cooperating with the hooks of the cross vehicle. The steel wire roll cleaning device provided by the invention not only can realize mechanized loading, unloading and material shifting, but also can remove the volatile acid fluid in the pickling pools by suction, and improves the working environment of the workshop.
Description
Technical field
The present invention relates to a kind of steel wire coil washing unit.
Background technology
In wlding manufacturing enterprise, need steel wire coil to be carried out to the steps such as hot water wash, pickling, rinsing, boronation, phosphatization and clean and process.At present in wlding manufacturing enterprise, in workshop, be usually disposed with hot water wash pool, multiple pickling tub, multiple rinsing bath, boronation pond and phosphating pond, then steel wire coil is progressively put into each pond according to above-mentioned step by workman, realizes the cleaning to steel wire coil.The shortcoming of above-mentioned cleaning way is: need to adopt manpower to carry out material loading and blanking, workman's physical demands is comparatively large, and has acid solution volatilization in pickling tub, workman is caused to the damage of health.
Summary of the invention
First technical problem to be solved by this invention is: provide a kind of can realize mechanize material loading, blanking and move the steel wire coil washing unit of material.
For solving the problem, the technical solution used in the present invention is: steel wire coil washing unit, comprise the hot water wash pool being arranged in order and being arranged in workshop, phosphating pond, boronation pond, multiple rinsing bath and multiple pickling tub, horizontal car is provided with in described workshop, the two ends of horizontal car are provided with hook, horizontal parking stall is in hot water wash pool, phosphating pond, boronation pond, the top of multiple rinsing bath and multiple pickling tub, the sidepiece of hot water wash pool is provided with material loading blanking equipment, material loading blanking equipment comprises the material loading chassis and blanking chassis that are arranged on ground two tracks and be separately positioned on two tracks and the drive unit driving material loading chassis and the movement in orbit of blanking chassis, one end of track is provided with frame, frame is shelved with two pegs, the bottom of peg is provided with the hook of L-type, when steel wire coil is on material loading chassis or blanking chassis, the height location of hook is arranged in the horizontal mapping range of the centre hole of steel wire coil, the top of peg is provided with the cross bar matched with the hook of horizontal car.
Preferably, described drive unit comprises the guide wheel of windlass and the track the other end being arranged on track one end, haulage cable is provided with in windlass, one end of haulage cable is connected with material loading chassis one end with blanking chassis, and the other end of haulage cable is connected with the other end of material loading chassis with blanking chassis through after guide wheel.
Preferably, described material loading chassis is identical with the structure of blanking chassis, is respectively arranged with blend stop in the both sides of material loading chassis and blanking chassis.
Preferably, described material loading chassis, syndeton between blanking chassis and track are: the two bottom sides of material loading chassis and blanking chassis is respectively arranged with a pair roller, roller is connected with blanking chassis with material loading chassis with bearing by axle, the inner side of roller is provided with a circle convex edge, roller is shelved in orbit, and convex edge is positioned at the inner side of track.
Second technical problem to be solved by this invention is: provide a kind of steel wire coil washing unit acid solution of volatilization can absorbed.
For solving the problem, the technical solution used in the present invention is: the surrounding of described pickling tub is provided with airduct, and one end tuyere position of airduct is near pickling tub, and the other end of airduct is connected with blower fan.
Preferably, also comprise Tower for purifying waste gas, the outlet of described blower fan is connected with Tower for purifying waste gas by pipeline.
The invention has the beneficial effects as follows: above-mentioned steel wire coil washing unit, it adopts the mobile trolley used mode combined with peg, not only can mechanize material loading, blanking and move material, and saved manpower, improve working efficiency, avoid causing industrial injury.In addition, it adopts the mode of blower fan exhausting, by volatilize in pickling tub acid solution absorb, and to be purified by Tower for purifying waste gas, substantially improve the Working environment in workshop, avoid the acid solution of volatilizing workman to be caused to the damage of health.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is the facade structures schematic diagram of Fig. 1;
Fig. 3 is the main TV structure schematic diagram of material loading blanking equipment in Fig. 1, does not wherein comprise rack section;
Fig. 4 is the right TV structure schematic diagram of material loading blanking equipment in Fig. 1, illustrated therein is frame and material loading chassis, blanking chassis part;
Fig. 5 is the structural representation of material loading blanking equipment mid frame and material loading chassis part in Fig. 1;
Fig. 6 is the structure for amplifying schematic diagram in A portion in Fig. 4;
In figure: 1, track, 2, material loading chassis, 3, blanking chassis, 4, windlass, 5, guide wheel, 6, haulage cable, 7, frame, 8, peg, 9, hook, 10, steel wire coil, 11, cross bar, 12, blend stop, 13, roller, 14, axle, 15, bearing, 16, convex edge, 17, hot water wash pool, 18, phosphating pond, 19, boronation pond, 20, rinsing bath, 21, pickling tub, 22, horizontal car, 23, link up with, 24, airduct, 25, blower fan, 26, Tower for purifying waste gas.
Embodiment
Below by specific embodiment, steel wire coil washing unit of the present invention is described in further detail.
As Fig. 1, shown in Fig. 2, steel wire coil washing unit, comprise the hot water wash pool 17 being arranged in order and being arranged in workshop, phosphating pond 18, boronation pond 19, multiple rinsing bath 20 and multiple pickling tub 21 are (in the present embodiment, comprise four rinsing baths 20 and four pickling tubs 21), horizontal car 22 is provided with in described workshop, the two ends of horizontal car 22 are provided with hook 23, horizontal car 22 is positioned at hot water wash pool 17, phosphating pond 18, boronation pond 19, the top of multiple rinsing bath 20 and multiple pickling tub 21, the sidepiece of hot water wash pool 17 is provided with material loading blanking equipment, as Fig. 3, shown in Fig. 4, material loading blanking equipment comprises the drive unit being arranged on ground two tracks 1 and the material loading chassis 2 be separately positioned on two tracks 1 and blanking chassis 3 and driving the movement on path 1 of material loading chassis 2 and blanking chassis 3, as shown in Figure 3, described drive unit comprises the guide wheel 5 of windlass 4 and track 1 the other end being arranged on track 1 one end, haulage cable 6 is provided with in windlass 4, one end of haulage cable 6 is connected with material loading chassis 2 one end with blanking chassis 3, the other end of haulage cable 6 is connected with the other end of material loading chassis 2 with blanking chassis 3 through after guide wheel 5.As shown in Figure 4, Figure 5, one end of described track 1 is provided with frame 7, frame 7 is shelved with two pegs 8, the bottom of peg 8 is provided with the hook 239 of L-type, when steel wire coil 10 is on material loading chassis 2 or blanking chassis 3, the height location of hook 239 is arranged in the horizontal mapping range of the centre hole of steel wire coil 10, and the top of peg 8 is provided with links up with 239 cross bars matched 11 with the horizontal car 22 of either inside.
Preferably, as shown in Figure 4, described material loading chassis 2 is identical with the structure of blanking chassis 3, is respectively arranged with blend stop 12 in the both sides of material loading chassis 2 and blanking chassis 3.Realize steel wire coil 10 by blend stop 12 reliably spacing, prevent steel wire coil 10 from rolling on material loading chassis 2 and blanking chassis 3.
Preferably, as shown in Fig. 4, Fig. 6, described material loading chassis 2, syndeton between blanking chassis 3 and track 1 are: the two bottom sides of material loading chassis 2 and blanking chassis 3 is respectively arranged with a pair roller 13, roller 13 is connected with blanking chassis 3 with material loading chassis 2 with bearing 15 by axle 14, the inner side of roller 13 is provided with a circle convex edge 16, roller 13 is shelved on path 1, and convex edge 16 is positioned at the inner side of track 1.Realize material loading chassis 2 and spacing between blanking chassis 3 and track 1 by convex edge 16, make material loading chassis 2 and blanking chassis 3 can stablize movement on path 1.
Preferably, as shown in Figure 1, the surrounding of described pickling tub 21 is provided with airduct 24, and one end tuyere position of airduct 24 is near pickling tub 21, and the other end of airduct 24 is connected with blower fan 25.Arrange Tower for purifying waste gas 26 in the corner in workshop in addition, the outlet of blower fan 25 is connected with Tower for purifying waste gas 26 by pipeline.Adopt the mode of blower fan 25 exhausting, by volatilization in pickling tub 21 acid solution absorb, and to be purified by Tower for purifying waste gas 26, substantially improve the Working environment in workshop, avoid the acid solution of volatilizing workman to be caused to the damage of health.
Principle of work of the present invention is: be first placed on material loading chassis 2 by steel wire coil 10, along with the running of windlass 4, material loading chassis 2 draws to frame 7 direction by haulage cable 6, along with the movement of material loading chassis 2, steel wire coil 10 penetrates on the hook 239 of peg 8, realize material loading, then the horizontal car 22 of either inside is linked up with 239 and is connected to cross bar 11, by whole peg 8 and steel wire coil 10 pull-up, progressively hot water wash is carried out to steel wire coil 10, pickling, rinsing, be coated with the steps such as borax, wherein hot water wash is to clean wire rod, preheating wire rod conveniently carries out next step pickling in addition, the not hot very difficult pickling of wire rod is clean, pickling is iron rust in order to wash away wire surface and oxide film, and adopt four pickling tubs 21 in the present embodiment, select three wherein, each pickling tub 21 washes ten minutes, rinsing adopts cold water, and adopt four rinsing baths 20 in the present embodiment, each rinsing bath 20 cleans in five seconds, after four cleanings, and can by thorough for steel wire coil wash clean, phosphating pond 18, boronation pond 19 are that borax is coated in wire surface, the wire-drawing operation of wire rod after convenient.After the above step is finished, above-mentioned peg 8 and steel wire coil 10 are placed to blanking chassis 3 position of frame 7 by horizontal car 22, now blanking chassis 3 is positioned at the below of frame 7, steel wire coil 10 after cleaning is placed on after on blanking chassis 3, windlass 4 operates, blanking chassis 3 and steel wire coil 10 are shifted out, realizes blanking.
The above embodiments are the principle of illustrative the invention and effect thereof only, and the embodiment that part is used, but not for limiting the present invention; It should be pointed out that for the person of ordinary skill of the art, without departing from the concept of the premise of the invention, can also make some distortion and improvement, these all belong to protection scope of the present invention.
Claims (6)
1. steel wire coil washing unit, comprise the hot water wash pool being arranged in order and being arranged in workshop, phosphating pond, boronation pond, multiple rinsing bath and multiple pickling tub, it is characterized in that: in described workshop, be provided with horizontal car, the two ends of horizontal car are provided with hook, horizontal parking stall is in hot water wash pool, phosphating pond, boronation pond, the top of multiple rinsing bath and multiple pickling tub, the sidepiece of hot water wash pool is provided with material loading blanking equipment, material loading blanking equipment comprises the material loading chassis and blanking chassis that are arranged on ground two tracks and be separately positioned on two tracks and the drive unit driving material loading chassis and the movement in orbit of blanking chassis, one end of track is provided with frame, frame is shelved with two pegs, the bottom of peg is provided with the hook of L-type, when steel wire coil is on material loading chassis or blanking chassis, the height location of hook is arranged in the horizontal mapping range of the centre hole of steel wire coil, the top of peg is provided with the cross bar matched with the hook of horizontal car.
2. steel wire coil washing unit according to claim 1, it is characterized in that: described drive unit comprises the guide wheel of windlass and the track the other end being arranged on track one end, haulage cable is provided with in windlass, one end of haulage cable is connected with material loading chassis one end with blanking chassis, and the other end of haulage cable is connected with the other end of material loading chassis with blanking chassis through after guide wheel.
3. steel wire coil washing unit according to claim 1 and 2, is characterized in that: described material loading chassis is identical with the structure of blanking chassis, is respectively arranged with blend stop in the both sides of material loading chassis and blanking chassis.
4. steel wire coil washing unit according to claim 1 and 2, it is characterized in that: described material loading chassis, syndeton between blanking chassis and track are: the two bottom sides of material loading chassis and blanking chassis is respectively arranged with a pair roller, roller is connected with blanking chassis with material loading chassis with bearing by axle, the inner side of roller is provided with a circle convex edge, roller is shelved in orbit, and convex edge is positioned at the inner side of track.
5. steel wire coil washing unit according to claim 1 and 2, is characterized in that: the surrounding of described pickling tub is provided with airduct, one end tuyere position of airduct is near pickling tub, and the other end of airduct is connected with blower fan.
6. steel wire coil washing unit according to claim 5, is characterized in that: also comprise Tower for purifying waste gas, and the outlet of described blower fan is connected with Tower for purifying waste gas by pipeline.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201410747995.8A CN104514005A (en) | 2014-12-09 | 2014-12-09 | Steel wire roll cleaning device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201410747995.8A CN104514005A (en) | 2014-12-09 | 2014-12-09 | Steel wire roll cleaning device |
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CN104514005A true CN104514005A (en) | 2015-04-15 |
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CN201410747995.8A Pending CN104514005A (en) | 2014-12-09 | 2014-12-09 | Steel wire roll cleaning device |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107723698A (en) * | 2017-10-23 | 2018-02-23 | 贝卡尔特(新余)金属制品有限公司 | A kind of method of the anti-crevice corrosion of steel wire phosphorization |
CN112921332A (en) * | 2021-03-25 | 2021-06-08 | 海盐万达汽车配件股份有限公司 | Screw pickling system |
Citations (7)
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JP2004100008A (en) * | 2002-09-11 | 2004-04-02 | Sumikin Plant Ltd | Transporting-treatment apparatus and process for treating subject to be treated |
CN201729484U (en) * | 2010-07-20 | 2011-02-02 | 中冶赛迪工程技术股份有限公司 | Coil strip conveying system |
CN201807563U (en) * | 2009-09-15 | 2011-04-27 | 北京天富荣工程技术有限公司 | Novel equipment for cleaning metal magnesium cast ingot |
CN102873044A (en) * | 2012-10-24 | 2013-01-16 | 杭州华光焊接新材料股份有限公司 | Cast ingot cleaning equipment |
CN202808947U (en) * | 2012-09-17 | 2013-03-20 | 河南开元金属制品有限公司 | Environmental protection device for acid pickling of steel wire rods |
CN203921917U (en) * | 2014-05-22 | 2014-11-05 | 苏友谊 | Stonecutter material containing car reciprocating drive unit |
CN204298464U (en) * | 2014-12-09 | 2015-04-29 | 张家港市亨昌焊材有限公司 | Steel wire coil cleaning device |
-
2014
- 2014-12-09 CN CN201410747995.8A patent/CN104514005A/en active Pending
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
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JP2004100008A (en) * | 2002-09-11 | 2004-04-02 | Sumikin Plant Ltd | Transporting-treatment apparatus and process for treating subject to be treated |
CN201807563U (en) * | 2009-09-15 | 2011-04-27 | 北京天富荣工程技术有限公司 | Novel equipment for cleaning metal magnesium cast ingot |
CN201729484U (en) * | 2010-07-20 | 2011-02-02 | 中冶赛迪工程技术股份有限公司 | Coil strip conveying system |
CN202808947U (en) * | 2012-09-17 | 2013-03-20 | 河南开元金属制品有限公司 | Environmental protection device for acid pickling of steel wire rods |
CN102873044A (en) * | 2012-10-24 | 2013-01-16 | 杭州华光焊接新材料股份有限公司 | Cast ingot cleaning equipment |
CN203921917U (en) * | 2014-05-22 | 2014-11-05 | 苏友谊 | Stonecutter material containing car reciprocating drive unit |
CN204298464U (en) * | 2014-12-09 | 2015-04-29 | 张家港市亨昌焊材有限公司 | Steel wire coil cleaning device |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107723698A (en) * | 2017-10-23 | 2018-02-23 | 贝卡尔特(新余)金属制品有限公司 | A kind of method of the anti-crevice corrosion of steel wire phosphorization |
CN112921332A (en) * | 2021-03-25 | 2021-06-08 | 海盐万达汽车配件股份有限公司 | Screw pickling system |
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Application publication date: 20150415 |
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