CN102873044A - Cast ingot cleaning equipment - Google Patents
Cast ingot cleaning equipment Download PDFInfo
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- CN102873044A CN102873044A CN2012104097401A CN201210409740A CN102873044A CN 102873044 A CN102873044 A CN 102873044A CN 2012104097401 A CN2012104097401 A CN 2012104097401A CN 201210409740 A CN201210409740 A CN 201210409740A CN 102873044 A CN102873044 A CN 102873044A
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- water
- ingot casting
- water jet
- cleaning equipment
- inlet pipe
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Abstract
The invention relates to cast ingot cleaning equipment which comprises a cleaning device, a conveying device and an equipment frame, wherein the cleaning device and the conveying device are installed on the equipment frame. The cast ingot cleaning equipment is characterized in that the cleaning device comprises three sprayers which are sequentially arranged, the three sprayers are coaxial and respectively comprises an inner tube and an outer tube, the inner tubes are sleeved in the outer tubes and are connected with each other, a water storage cavity is arranged between each inner tube and each outer tube, and water spray holes are formed on each inner tube and are connected with each water storage cavity. Compared with the prior art, the cast ingot cleaning equipment has the following advantages and effects that the cast ingot cleaning equipment is simple in structure, a cast ingot is rotated while moves forward, a cleaning effect is good, the cast ingot can be cleaned through once washing, once acid washing and second time of washing, and the cast ingot cleaning equipment is low in manufacturing cost and is safe and convenient to maintain and use.
Description
Technical field
The present invention relates to a kind of ingot casting cleaning equipment, particularly a kind of cleaning equipment for cleaning the solder ingot casting belongs to the corollary equipment of braze material melting moulding.
Background technology
Granted publication number is in the utility model specification of CN201807563U, discloses a kind of Novel equipment for cleaning metal magnesium cast ingot.This cleaning equipment uses the Motor Drive decelerator to drive the transmission of continuous mechanical conveyer, owing to ingot casting axial-rotation in transmission course, so that the ingot casting cleaning is unclean.Again, the cleaning device in this cleaning equipment just uses cleaning solution to wash away, and cleaning performance is poor.
Summary of the invention
The object of the invention is to overcome above shortcomings in the prior art, and provide a kind of cleaning performance good, can realize automatic water jetting, can make ingot casting through washing, pickling, the ingot casting cleaning equipment of washing again.
The present invention addresses the above problem the technical scheme that adopts: this ingot casting cleaning equipment, comprise cleaning device, conveyer and equipment frame, described cleaning device and conveyer all are installed on the equipment frame, it is characterized in that: described cleaning device comprises three water jets that are arranged in order, described three water jets are coaxial, described water jet comprises inner and outer tubes, described inner tube is set with within the outer tube and interconnects, between the described inner and outer tubes water storage cavity is set, be provided with hole for water spraying on the described inner tube, described hole for water spraying is connected with water storage cavity.Three coaxial ingot castings that can guarantee of water jet can pass three water jets successively, improve cleaning performance.Three water jets are sprayed water successively and can be cleaned better ingot casting.Water jet comprises inner and outer tubes, and described inner tube suit within the outer tube, and is simple in structure so that the water jet volume is light and handy, and installation and removal conveniently.Between the described inner and outer tubes water storage cavity is set, is provided with hole for water spraying on the tube wall of described inner tube, described hole for water spraying is connected with water storage cavity; So that water can spray in the inner tube by hole for water spraying in water storage cavity, simple in structure, water spray evenly.
The present invention also comprises the ingot casting machining position, and described conveyer comprises conveying roller, live roll and steamboat, and the axis of the axis of described steamboat and ingot casting machining position becomes 20-60 degree angle, and described ingot casting machining position and live roll parallel, and described steamboat and live roll match.In the work of ingot casting cleaning equipment, ingot casting is placed in the ingot casting machining position, and conveying roller has the function that ingot casting is transported forward.Live roll is parallel with ingot casting, and live roll rotates can drive the ingot casting axial rotation, and ingot casting rotates and drives the steamboat rotation, because ingot casting travels forward under the effect of frictional force.So that ingot casting can axial rotation in motion forward.
Cleaning device of the present invention also comprises installing rack, and described installing rack is Qian shape structure, and described water jet is fixed on the installing rack by fixed bar, and the middle part of described outer tube is provided with water inlet pipe, and described water inlet pipe is connected with installing rack, and described water inlet pipe vertically arranges.The middle part of described outer tube is provided with water inlet pipe, and the middle part of outer tube has the effect of balance outer tube both sides weight, and evenly the installing rack of Qian shape structure is firm, and simple in structure so that water inlet pipe is stressed, and described water inlet pipe vertically is provided with to be beneficial to and reduces to manage internal resistance.
Three water jets of the present invention are followed successively by water jet, sour water jet and No. two water jets No. one, and described sour water jet is made by corrosion-resistant material.No. one water jet ejection clear water cleans ingot casting, and sour water jet ejection dilute sulfuric acid cleans, and No. two water jet ejection clear water cleans residual acid solution, by triple cleanings, can either clean the foreign material on the ingot casting, can also remove the stain on the ingot casting, improves cleaning performance.
The aperture ratio of the hole for water spraying of close water inlet pipe is little away from the aperture of water inlet pipe on the inner tube of the present invention.Water jet is the hollow cylindrical structure for crouching when in use, and this moment, water inlet pipe was vertically to install, and according to highly saying, highly higher hole for water spraying aperture is large, and highly lower hole for water spraying aperture is little.The aperture of hole for water spraying diminishes successively along with highly reducing.Highly higher hole for water spraying aperture is larger, so that water yield is also large, top-down current can better clean ingot casting.Highly lower hole for water spraying aperture is less, even so that in the lower situation of hydraulic pressure, hole for water spraying also can spray larger distance, make it clean to ingot casting, and can saving water resource.
Cleaning device of the present invention also comprises hairbrush, and described hairbrush is between sour water jet and No. two water jets, and described hairbrush is cylindrical-shaped structure, and described hairbrush is parallel with sour water jet.After sour water jet, hairbrush is set, most of sour water and the rust that is corroded and impurity can be brushed off, improved cleaning performance.Described hairbrush is cylindrical-shaped structure, and described hairbrush is parallel with sour water jet.Because ingot casting rotates when advancing, so hairbrush is parallel with sour water jet and can touch all surface of ingot casting near ingot casting, so that ingot casting is scrubbed fully the raising cleaning performance.The hairbrush of cylindrical-shaped structure can rotate, and better scrubs ingot casting.
The axis of the axis of described steamboat and ingot casting machining position becomes 45 degree.In running, ingot casting rotates and drives the steamboat rotation, because the effect of frictional force, steamboat travels forward ingot casting to power forward of ingot casting, the axis angle of little wheel axis and ingot casting machining position is bigger than normal, frictional force forward increases, make the ingot casting excessive velocities that moves ahead, the axis angle of little wheel axis and ingot casting machining position is less than normal, frictional force forward reduces, and makes the front line speed of ingot casting excessively slow, in conjunction with the velocity of rotation of ingot casting, the speed that 45 ingot castings when spending advance and the speed of rotation just in time cooperate, and have best cleaning performance.
Be provided with recovery pond, acid recovery pond and No. two recovery ponds on the equipment frame of the present invention No. one, a described recovery pond, acid recovery pond and No. two recovery ponds lay respectively at water jet, sour water jet and No. two water jets under.So that recovery pond, acid recovery pond and No. two recovery ponds can reclaim the liquid of water jet, sour water jet and No. two water jets.The liquid of water jet, sour water jet and No. two water jets flows down from the inner tube two ends of water jet, flows to respectively recovery pond, acid recovery pond and No. two recovery ponds and recycle energy-conserving and environment-protective under action of gravitation.
Hole for water spraying of the present invention is evenly distributed on the inner tube.So that the water of hole for water spraying ejection can clean ingot casting fully.
Water inlet pipe of the present invention is arranged on the below of water jet.Be convenient to water jet and be connected connection with installing rack, it is compacter spatially to arrange.
The present invention compared with prior art has the following advantages and effect: simple in structure, and rotation when ingot casting can advance, cleaning performance is good, can clean ingot casting by once washing the mode that a pickling washes again, low cost of manufacture, maintenance safe and convenient to use.
Description of drawings
Fig. 1 is the structural representation that lacks the ingot casting cleaning equipment of installing rack in the present embodiment.
Fig. 2 is the scheme of installation of installing rack and water jet in the present embodiment.
Fig. 3 is the structural representation of water jet in the present embodiment.
Fig. 4 is the sectional structure schematic diagram of water jet in the present embodiment.
Label declaration: 1, number water jet 2 of equipment frame, 3, No. two water jets 4 of sour water jet, inner tube 5, outer tube 6, water storage cavity 7, hole for water spraying 8, steamboat 9, conveying roller 10, installing rack 11, hairbrush 12, ingot casting 13, water inlet pipe 14, water jet 15, live roll 16.
The specific embodiment
The present invention is described in further detail below in conjunction with accompanying drawing and by embodiment, and following examples are explanation of the invention and the present invention is not limited to following examples.
Embodiment.
Referring to Fig. 1-Fig. 4, the ingot casting cleaning equipment in the present embodiment comprises cleaning device, conveyer, equipment frame 1 and ingot casting machining position.In the work of ingot casting cleaning equipment, place ingot casting 13 in the ingot casting machining position, so the ingot casting machining position is similar with the shape of ingot casting 13.
Cleaning device and conveyer all are installed on the equipment frame 1.
Cleaning device comprises a water jet 2, sour water jet 3, hairbrush 12 and No. two water jets 4 that are arranged in order, three water jets 15 are coaxial, acid water jet 3 is made for resistant material, resistant material includes but not limited to stainless steel, plastics, titanium alloy etc., and water jet 2 and No. two water jets 4 are made by materials such as plastics or stainless steels.Water jet 2 ejection clear water, sour water jet 3 ejection dilute sulfuric acid sour waters, No. two water jet 4 ejection clear water.Hairbrush 12 is cylindrical-shaped structure, and hairbrush 12 is parallel with sour water jet 3.So ingot casting 13 cleans through a clear water successively, one time sour water cleans, and then scrubs through hairbrush 12, and clear water cleans again.Improve cleaning performance.Three water jets 15 refer to respectively water jet 2, sour water jet 3 and No. two water jets 4 No. one.In the present embodiment, conveying roller 10 has four, is divided into three groups, and first group has two conveying rollers 10 to be installed in before water jet 2, second group has a conveying roller 10 to be installed between water jet 2 and the sour water jet 3, and the 3rd group has a conveying roller 10 to be installed in after No. two water jets 4; First group, second group, the 3rd group conveying roller 10 is used for driving ingot casting 13 and moves ahead perpendicular to ingot casting 13, and conveying roller 10 is positioned at the below of ingot casting machining position.Among the present invention, conveying roller 10 can also have other quantity, can be nine such as conveying roller 10.
Each water jet 15 comprises inner tube 5 and outer tube 6, and inner tube 5 is sleeved in the outer tube 6, between inner tube 5 and the outer tube 6 water storage cavity 7 is set, and is provided with hole for water spraying 8 on the inner tube 5, and hole for water spraying 8 is connected with water storage cavity 7.The brace that inner tube 5 is connected with outer tube by annular connects, and brace has two, the two ends of inner tube 5 and outer tube 6 is coupled together, so that inner tube 5, outer tube 6 and two braces form water storage cavities 7.In the present embodiment, hole for water spraying 8 is circular configuration.Inner tube 5 is sleeved in the outer tube 6 and interconnects and refers to: inner tube 5 is sleeved in the outer tube 6 and inner tube 5 and outer tube 6 interconnect.
Cleaning device also comprises installing rack 11, and installing rack 11 is " Qian " character form structure, and each water jet 15 is installed on the installing rack 11, because water jet 15 has three, so corresponding installing rack 11 also has three, and the corresponding installing rack 11 of each water jet.Water jet 15 is fixed on the installing rack by fixed bar, and water jet 15 is installed in the groove of installing rack 11.The middle part of the outer tube 6 of each water jet 15 is provided with water inlet pipe 14, and water inlet pipe 14 is connected connection with installing rack, and water inlet pipe 14 vertically arranges.Water jet 15 is connected connections by water inlet pipe 14 with installing rack, water jet 15 is supported on the installing rack 11, and water inlet pipe 14 is the effect of water jet water supply.The water inlet pipe 14 of a water jet 2 and No. two water jets 4 is connected with feed pipe.The water inlet pipe 14 of acid water jet 3 is connected with the dilute sulfuric acid storage tank, and the water inlet pipe 14 of sour water jet 3 is stainless steel structure.
Conveyer comprises conveying roller 10 and steamboat 9, and the axis of the axis of steamboat 9 and ingot casting machining position becomes 20-60 degree angle, and steamboat 9 and conveying roller 10 match.In the present embodiment, the axis of the axis of steamboat 9 and ingot casting machining position becomes 45 degree, and this angle is optimal angle.First group, second group and the 3rd group of conveying roller 10 are used for driving ingot casting 13 and move ahead all perpendicular to ingot casting 13; And the frictional force of steamboat 9 and 13 on ingot casting of rotation drives ingot casting 13 and moves ahead.
Among the present invention, the aperture ratio of the hole for water spraying 8 of close water inlet pipe 14 is little away from the aperture of water inlet pipe 14 on the inner tube 5.Hole for water spraying 8 is evenly distributed in the inner tube 5.
Be provided with recovery pond, acid recovery pond and No. two recovery ponds on the equipment frame 1 No. one, recovery pond, acid recovery pond and No. two recovery ponds lay respectively at water jet 2, sour water jet 3 and No. two water jets 4 under.
Above content described in this specification only is to example explanation of the present invention.Those skilled in the art can make various modifications or replenish or adopt similar mode to substitute described specific embodiment; only otherwise depart from the content of specification of the present invention or surmount this scope as defined in the claims, all should belong to protection scope of the present invention.
Claims (10)
1. ingot casting cleaning equipment, comprise cleaning device, conveyer and equipment frame, described cleaning device and conveyer all are installed on the equipment frame, it is characterized in that: described cleaning device comprises three water jets that are arranged in order, and described three water jets are coaxial, and described water jet comprises inner and outer tubes, described inner tube is set with within the outer tube and interconnects, between the described inner and outer tubes water storage cavity is set, is provided with hole for water spraying on the described inner tube, described hole for water spraying is connected with water storage cavity.
2. ingot casting cleaning equipment according to claim 1, it is characterized in that: also comprise the ingot casting machining position, described conveyer comprises conveying roller, live roll and steamboat, the axis of the axis of described steamboat and ingot casting machining position becomes 20-60 degree angle, described ingot casting machining position and live roll parallel, and described steamboat and live roll match.
3. ingot casting cleaning equipment according to claim 1 and 2, it is characterized in that: described cleaning device also comprises installing rack, described installing rack is Qian shape structure, described water jet is fixed on the installing rack by fixed bar, the middle part of described outer tube is provided with water inlet pipe, described water inlet pipe is connected with installing rack, and described water inlet pipe vertically arranges.
4. ingot casting cleaning equipment according to claim 1 and 2, it is characterized in that: described three water jets are followed successively by water jet, sour water jet and No. two water jets No. one, and described sour water jet is made by corrosion-resistant material.
5. ingot casting cleaning equipment according to claim 3 is characterized in that: the aperture ratio near the hole for water spraying of water inlet pipe on the described inner tube is little away from the aperture of water inlet pipe.
6. ingot casting cleaning equipment according to claim 1 and 2, it is characterized in that: described cleaning device also comprises hairbrush, and described hairbrush is between sour water jet and No. two water jets, and described hairbrush is cylindrical-shaped structure, and described hairbrush is parallel with sour water jet.
7. ingot casting cleaning equipment according to claim 2 is characterized in that: the axis of the axis of described steamboat and ingot casting machining position becomes 45 degree.
8. ingot casting cleaning equipment according to claim 1 and 2, it is characterized in that: be provided with recovery pond, acid recovery pond and No. two recovery ponds on the described equipment frame No. one, a described recovery pond, acid recovery pond and No. two recovery ponds lay respectively at water jet, sour water jet and No. two water jets under.
9. ingot casting cleaning equipment according to claim 1 and 2, it is characterized in that: described hole for water spraying is evenly distributed on the inner tube.
10. ingot casting cleaning equipment according to claim 3, it is characterized in that: described water inlet pipe is arranged on the below of water jet.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210409740.1A CN102873044B (en) | 2012-10-24 | 2012-10-24 | Cast ingot cleaning equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210409740.1A CN102873044B (en) | 2012-10-24 | 2012-10-24 | Cast ingot cleaning equipment |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102873044A true CN102873044A (en) | 2013-01-16 |
| CN102873044B CN102873044B (en) | 2015-05-20 |
Family
ID=47474687
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210409740.1A Active CN102873044B (en) | 2012-10-24 | 2012-10-24 | Cast ingot cleaning equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102873044B (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104514005A (en) * | 2014-12-09 | 2015-04-15 | 张家港市亨昌焊材有限公司 | Steel wire roll cleaning device |
| CN105149557A (en) * | 2015-09-30 | 2015-12-16 | 杭州华光焊接新材料股份有限公司 | Automatic cast ingot cleaning device and cleaning method thereof |
| CN114289362A (en) * | 2022-01-05 | 2022-04-08 | 重庆市科诚电机制造有限公司 | Inner and outer wall cleaning device for motor shell |
Citations (6)
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|---|---|---|---|---|
| JPH088222A (en) * | 1994-06-22 | 1996-01-12 | Sony Corp | Spin processor |
| JP2000167617A (en) * | 1998-12-03 | 2000-06-20 | Daido Steel Co Ltd | Descaling device |
| CN2393660Y (en) * | 1999-09-08 | 2000-08-30 | 北京轴承研究所 | Sleeve bearing cleaner with rotary liquid jet |
| EP1122338A2 (en) * | 2000-01-31 | 2001-08-08 | SMS Demag AG | Apparatus for spraying, pickling or rinsing liquids on metal objects |
| CN200948457Y (en) * | 2006-09-18 | 2007-09-19 | 无锡华润华晶微电子有限公司 | Spray-type pre-flushing groove for cleaning semiconductor device in the production process |
| CN201807563U (en) * | 2009-09-15 | 2011-04-27 | 北京天富荣工程技术有限公司 | Novel equipment for cleaning metal magnesium cast ingot |
-
2012
- 2012-10-24 CN CN201210409740.1A patent/CN102873044B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH088222A (en) * | 1994-06-22 | 1996-01-12 | Sony Corp | Spin processor |
| JP2000167617A (en) * | 1998-12-03 | 2000-06-20 | Daido Steel Co Ltd | Descaling device |
| CN2393660Y (en) * | 1999-09-08 | 2000-08-30 | 北京轴承研究所 | Sleeve bearing cleaner with rotary liquid jet |
| EP1122338A2 (en) * | 2000-01-31 | 2001-08-08 | SMS Demag AG | Apparatus for spraying, pickling or rinsing liquids on metal objects |
| CN200948457Y (en) * | 2006-09-18 | 2007-09-19 | 无锡华润华晶微电子有限公司 | Spray-type pre-flushing groove for cleaning semiconductor device in the production process |
| CN201807563U (en) * | 2009-09-15 | 2011-04-27 | 北京天富荣工程技术有限公司 | Novel equipment for cleaning metal magnesium cast ingot |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104514005A (en) * | 2014-12-09 | 2015-04-15 | 张家港市亨昌焊材有限公司 | Steel wire roll cleaning device |
| CN105149557A (en) * | 2015-09-30 | 2015-12-16 | 杭州华光焊接新材料股份有限公司 | Automatic cast ingot cleaning device and cleaning method thereof |
| CN114289362A (en) * | 2022-01-05 | 2022-04-08 | 重庆市科诚电机制造有限公司 | Inner and outer wall cleaning device for motor shell |
Also Published As
| Publication number | Publication date |
|---|---|
| CN102873044B (en) | 2015-05-20 |
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