CN105149557A - Automatic cast ingot cleaning device and cleaning method thereof - Google Patents
Automatic cast ingot cleaning device and cleaning method thereof Download PDFInfo
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- CN105149557A CN105149557A CN201510634816.4A CN201510634816A CN105149557A CN 105149557 A CN105149557 A CN 105149557A CN 201510634816 A CN201510634816 A CN 201510634816A CN 105149557 A CN105149557 A CN 105149557A
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- slope
- ingot casting
- pickling
- lifter
- washing
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Abstract
The invention relates to an automatic cast ingot cleaning device and a cleaning method thereof. The cleaning device comprises an acid liquor tank, a flushing and leaching device, a collecting barrel, a circulating water tank, a pickling slope, a lifter, a water-washing slope and a cam distributor, wherein the pickling slope is arranged in the acid liquor tank; the lifter is used for lifting a cast ingot in a pickling tank to the water-washing slope; a flushing, leaching and brushing device is arranged above the water-washing slope; the cam distributor is arranged at the tail end of the water-washing slope; the collecting barrel is arranged below the cam distributor; and a circulating water tank is arranged below the cam distributor. The cleaning method comprises the following steps: rolling the cast ingot into the acid liquor in the pickling tank through the picking slope to carry out picking, and gradually rolling the cast ingot into the lifter; lifting the cast ingot to the water-washing slope by the lifter; downwards rolling the cast ingot from the water-washing slope while carrying out water-washing, descending the lifter and receiving the next cast ingot; and feeding the washed cast ingot into the collecting barrel through the cam distributor and starting next cast ingot circulating operation. The automatic cast ingot cleaning device is simple in structure, not liable to damage, small in floor space and low in cost.
Description
Technical field
The present invention relates to a kind of ingot casting automatic flushing device and cleaning method thereof, belong to braze material cleaning equipment and cleaning method.
Background technology
At present, common copper alloy solder ingot casting cleaning method is: after manual operation pickling tube soaks acid solution, rinses after residual oxide on surface scrubbed by artificial use hairbrush with water purification.It is large that manually operated alternative cleans labour intensity, and efficiency is not high, and place is mixed and disorderly, and water waste is large.There is the shortcoming that floor space is large simultaneously.
Summary of the invention
The object of the invention is to change the original method of existing cleaning provides a kind of structural design simple, and cleaning efficiency is high, the ingot casting automatic flushing device that floor space is little and cleaning method.
The present invention solves the problems of the technologies described above adopted technical scheme and comprises:
A kind of ingot casting automatic flushing device, comprise acid storage, shower washing and brushing device, collecting vessel, circulating water pool, it is characterized in that also being provided with pickling slope, lifter, washing slope, cam distribution, pickling slope is arranged in acid storage, lifter is used for the ingot casting in descaling bath to be promoted on washing slope, and washing arranges shower washing and brushing device above slope, and washing slope end arranges cam distribution, cam distribution exit arranges collecting vessel, establishes circulating water pool below cam distribution.
Lifter of the present invention adopts seal leg, described cam distribution is connected with lifter by position induction device, position induction device respective action when rotating one week by the cam of cam distribution, transmission signal, to lifter, controls lifter and rises or decline.
Lifter of the present invention is provided with lifting basket, goes out, and have bakie in bottom before lifting basket after entering.
Cam distribution of the present invention is etc. fall curve cam distributor.
Shower washing and brushing device of the present invention is provided with acidproof end face brush.
Position induction device of the present invention is connected and composed by location sensitive switch and relay.
Pickling slope of the present invention comprises the first slope and the second pickling slope, and at least large portion, pickling slope is immersed in acid solution, and the first slope and the second pickling slope form the V-shaped turned to, to shorten device length.
The present invention solves the problems of the technologies described above adopted technical scheme and also comprises:
A kind of ingot casting auto-cleaning method, is characterized in that adopting above-mentioned ingot casting automatic flushing device, and carries out following step: ingot casting is rolled in the acid solution of descaling bath by pickling slope and carries out pickling and be progressively rolled in lifter; Ingot casting is wherein promoted on washing slope by lifter; The while that ingot casting being rolled down from washing slope and carried out washing by shower washing and brushing device, lifter drops to initial position and taps into next ingot casting; Washed ingot casting sends into collecting vessel by cam distribution, and cam distribution is given lifter by the position induction device number of delivering letters and started the cycling of next ingot casting.
Lifting basket in lifter of the present invention enters the design ingot casting just wherein gone out below and is promoted on washing slope before adopting, and the sour water on ingot casting is bled in acid storage by the bakie promoted bottom basket.
Ingot casting of the present invention is rolled in the acid solution of descaling bath by pickling slope and carries out pickling and be progressively rolled into step in lifter dividing two steps to carry out, first step ingot casting is rolled into the second pickling slope by the first pickling slope, and second step is rolled in lifter by the second pickling slope.
The time beat of the up and down extraction ingot casting of lifter of the present invention is the synchronized movement with cam distribution, and namely camming movement captures an ingot casting for one week and can produce a signal, and the cylinder controlling lifter moves up and down once, makes the ingot casting in descaling bath drag for one.
The present invention adopts the effect on slope, ingot casting is rolled naturally and sends in acid solution, the ingot casting utilizing ramp effect to roll constantly advances, enter seal leg, pneumatic controller rises and ingot casting is sent into washing section, utilize multiple tracks spray washing and powered brush revolution cleaning, remove ingot casting remained on surface acid solution and oxidation purees, and utilize cam distribution that the ingot casting after cleaning is sent into collecting vessel by certain speed.For avoiding lifter to bring acid solution into washing section, bottom the lifting basket of lifter, open bakie, when making lifting, acid solution falls after rise to acid storage.Cleaning section rinse water recycles, regular moisturizing and discharge water, keeps the cleaning of water and decreases waste.
The present invention, by the effect of inclined-plane rolling effect, removes complicated drive transfer from, effectively serves energy-conserving action, and structure is simple simultaneously, not fragile, reduces floor space, contributes to placement and the use of equipment.
Accompanying drawing explanation
Fig. 1 is the principle schematic of the embodiment of the present invention.
Detailed description of the invention
See Fig. 1, embodiment of the present invention ingot casting automatic flushing device has acid storage 2, shower washing and brushing device 6, collecting vessel 7, circulating water pool, its designing points is provided with pickling slope 1, lifter 3, washing slope 4, cam distribution 5, pickling slope 1 is arranged in acid storage 2, lifter 3 is positioned at the top of descaling bath 2 and is used for ingot casting 1 to be promoted on washing slope 4, washing arranges overflow cascade washers 6 above slope 4, washing slope 4 end (outlet) arranges cam distribution 5, cam distribution 5 exit arranges collecting vessel 7, circulating water pool is connect below cam distribution 5.
Described in the present embodiment, lifter 3 adopts seal leg, by conveying axis rotating speed rhythm control, described cam distribution 5 is connected with lifter 3 by position induction device, position induction device when rotating one week by the cam of cam distribution 5, make lifter 3 perform an action beat rise or decline, lifter 3 has lifting basket 31, bottom promoting basket 31, extreme lower position is corresponding with the bottom on pickling slope 1, promote extreme higher position bottom basket 31 high-end higher than washing slope 4, promote bottom basket 31 and have bakie, when making lifting, acid solution falls after rise to acid storage 2.
Pickling slope 1 described in the present embodiment comprises the first slope 11 and the second pickling slope 12, and at least large portion, pickling slope 12 is immersed in acid solution, and the first slope 11 and the second pickling slope 12 form the V-shaped turned to.The present embodiment saves place and cost by the V-shaped design turned to.
The cleaning method of the embodiment of the present invention is as follows:
1, ingot casting 1 rolls into acid storage 2 by slope 1 effect, and advances to pneumatic lifter 3 and promote in basket 31 and (refer to some ingot castings 1), completes pickling in the process;
2, the ingot casting 1 promoted in basket 31 is promoted to washing upper end, slope 4 by lifter 3;
3, ingot casting 1 is under washing slope 4 acts on, and continues to roll, and by washing slope 4, shower and being scrubbed by acidproof end face brush 61, is or else disconnectedly rinsed, and enters into cam distribution 5; Lifter 3 drops to initial position and taps into next ingot casting simultaneously;
4, by after cam distribution 5, ingot casting 1 is sent in material collection bucket 7;
5, cam distribution 5 is given lifter 3 by the position induction device number of delivering letters and is started the cycling (namely going to step 2 circulations) of next ingot casting.
The simple deformation of every embodiment of the present invention technical scheme and technical characteristic or combination, should think and fall into protection scope of the present invention.
Claims (10)
1. an ingot casting automatic flushing device, comprise acid storage, shower washing and brushing device, collecting vessel, circulating water pool, it is characterized in that also being provided with pickling slope, lifter, washing slope, cam distribution, pickling slope is arranged in acid storage, lifter is used for the ingot casting in descaling bath to be promoted on washing slope, and slope arranges shower washing and brushing device in washing, and washing slope end arranges cam distribution, cam distribution exit arranges collecting vessel, establishes circulating water pool below cam distribution.
2. ingot casting automatic flushing device according to claim 1, is characterized in that: described lifter adopts seal leg, and described cam distribution is connected with lifter by position induction device.
3. ingot casting automatic flushing device according to claim 1 or 2, is characterized in that: described lifter is provided with lifting basket, and lifting basket is designed to simultaneously to enter opposite and goes out, and promotes bottom basket and has bakie.
4. ingot casting automatic flushing device according to claim 2, it is characterized in that: described pickling slope comprises the first pickling slope and the second pickling slope, pickling slope is at least locally bathed in acid solution, and the first pickling slope and the second pickling slope form the V-shaped turned to.
5. ingot casting automatic flushing device according to claim 1 or 2, is characterized in that: described cam distribution is etc. fall curve cam distributor.
6. ingot casting automatic flushing device according to claim 1 or 2, is characterized in that: described shower washing and brushing device is provided with acidproof end face brush.
7. an ingot casting auto-cleaning method, is characterized in that adopting the ingot casting automatic flushing device described in the arbitrary claim of claim 1 ~ 6 and carrying out following step: ingot casting is rolled in the acid solution of descaling bath by pickling slope and carries out pickling and be progressively rolled in lifter; Ingot casting is wherein promoted on washing slope by lifter; The while that ingot casting being rolled down from washing slope and carried out washing by shower washing and brushing device, lifter drops to initial position and taps into next ingot casting; Washed ingot casting sends into collecting vessel by cam distribution, and cam distribution is given lifter by the position induction device number of delivering letters and started the cycling of next ingot casting.
8. ingot casting auto-cleaning method according to claim 7, is characterized in that: when ingot casting is wherein promoted on washing slope by described lifter, ingot casting rolls out automatically, and the acid solution in lifting process on ingot casting is bled in acid storage by the bakie bottom lifting basket.
9. ingot casting auto-cleaning method according to claim 7, it is characterized in that: described ingot casting is rolled in the acid solution of descaling bath by pickling slope and carries out pickling and be progressively rolled into step in lifter dividing two steps to carry out, first step ingot casting is rolled into the second pickling slope by the first pickling slope, and second step is rolled in lifter by the second pickling slope.
10. ingot casting auto-cleaning method according to claim 7, is characterized in that: the time beat of the up and down extraction ingot casting of lifter and the synchronized movement of cam distribution.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510634816.4A CN105149557B (en) | 2015-09-30 | 2015-09-30 | A kind of ingot casting automatic flushing device and its cleaning method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510634816.4A CN105149557B (en) | 2015-09-30 | 2015-09-30 | A kind of ingot casting automatic flushing device and its cleaning method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105149557A true CN105149557A (en) | 2015-12-16 |
| CN105149557B CN105149557B (en) | 2017-10-31 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201510634816.4A Active CN105149557B (en) | 2015-09-30 | 2015-09-30 | A kind of ingot casting automatic flushing device and its cleaning method |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5253698A (en) * | 1990-01-23 | 1993-10-19 | Applied Process | Combination sand cleaning and heat treating apparatus for sand casted metallic parts and method |
| CN201231243Y (en) * | 2008-07-24 | 2009-05-06 | 华美线业有限公司 | Cleaning device for cleaning dyeing tub yarn core tube |
| CN102873044A (en) * | 2012-10-24 | 2013-01-16 | 杭州华光焊接新材料股份有限公司 | Cast ingot cleaning equipment |
| CN202968705U (en) * | 2012-10-24 | 2013-06-05 | 杭州华光焊接新材料股份有限公司 | Straight cast ingot cleaner |
| CN203128663U (en) * | 2013-03-04 | 2013-08-14 | 江苏晨力环保科技有限公司 | Swinging type cast piece pickling device |
-
2015
- 2015-09-30 CN CN201510634816.4A patent/CN105149557B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5253698A (en) * | 1990-01-23 | 1993-10-19 | Applied Process | Combination sand cleaning and heat treating apparatus for sand casted metallic parts and method |
| CN201231243Y (en) * | 2008-07-24 | 2009-05-06 | 华美线业有限公司 | Cleaning device for cleaning dyeing tub yarn core tube |
| CN102873044A (en) * | 2012-10-24 | 2013-01-16 | 杭州华光焊接新材料股份有限公司 | Cast ingot cleaning equipment |
| CN202968705U (en) * | 2012-10-24 | 2013-06-05 | 杭州华光焊接新材料股份有限公司 | Straight cast ingot cleaner |
| CN203128663U (en) * | 2013-03-04 | 2013-08-14 | 江苏晨力环保科技有限公司 | Swinging type cast piece pickling device |
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| Publication number | Publication date |
|---|---|
| CN105149557B (en) | 2017-10-31 |
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