CN209210930U - A kind of acid washing phosphorization product line - Google Patents
A kind of acid washing phosphorization product line Download PDFInfo
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- CN209210930U CN209210930U CN201822181139.7U CN201822181139U CN209210930U CN 209210930 U CN209210930 U CN 209210930U CN 201822181139 U CN201822181139 U CN 201822181139U CN 209210930 U CN209210930 U CN 209210930U
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- sliding rail
- descaling bath
- acid washing
- slot
- product line
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Abstract
The utility model embodiment discloses a kind of acid washing phosphorization product line, it is related to pickling lines technical field, including main body frame, first sliding rail, hang locomotive, technology groove, dumper, maintenance station and control room, first sliding rail is set on main body frame, and first sliding rail be in circulating type, suspension vehicle is provided with multiple, it is all set on the first sliding rail, technology groove is set to the lower section of the first sliding rail, dumper is set to the lower section of the first sliding rail, maintenance station is additionally provided on main body frame, it is connected between maintenance station and the first sliding rail by the second sliding rail, control room is connected with suspension locomotive and dumper, first sliding rail is provided around type, reduce the occupied area of acid washing phosphorization product line, and it is capable of forming automation circulation production, reduce land occupation and cost of labor, improve operating efficiency.
Description
Technical field
The utility model relates to pickling lines technical fields, and in particular to a kind of acid washing phosphorization product line.
Background technique
Pickling is using the method for oxide skin and rust on acid solution removal wire rod surface, is cleaning metal surface
A kind of method usually carries out together with pre- film.Generally wire rod is immersed in the aqueous solutions such as sulfuric acid, to remove the oxidation on wire rod surface
Skin and rust are the pre-treatment or intermediate treatment of the techniques such as plating, enamel, rolling.
Spent pickling acid has sulfuric acid, hydrochloric acid, phosphoric acid, nitric acid, chromic acid, hydrofluoric acid and mixed acid etc..The most commonly used is sulfuric acid and
Hydrochloric acid.Acid cleaning process mainly has dip pickling method, injection acid wash and sour cream rust removal method, and generally multi-purpose dip pickling method guarantees
Pickling it is uniform.
Acid washing phosphorization line is linear type in the prior art, and length needs 200-300 meters, needs to occupy biggish space ability
Reach production requirement, brings higher land use cost payout to enterprise, and after every circulation primary acid washing phosphorization, need people
Work is connected, and can not achieve full-automation, reduces the efficiency of operation.
Utility model content
The utility model embodiment is designed to provide a kind of acid washing phosphorization product line, straight in the prior art to solve
Line style pickling lines take up a large area and need the problem of being manually connected.
To achieve the above object, the utility model embodiment provides a kind of acid washing phosphorization product line, including main body frame,
One sliding rail, suspension locomotive, technology groove, dumper, maintenance station and control room；
First sliding rail is set on the main body frame, and first sliding rail is in circulating type；
The suspension locomotive is provided with multiple, is all set on first sliding rail；
The technology groove is set to the lower section of first sliding rail；
The dumper is set to the lower section of first sliding rail；
Maintenance station is additionally provided on the main body frame；
It is connected between the maintenance station and first sliding rail by the second sliding rail；
The control room is connected with the suspension locomotive and the dumper.
Further, the technology groove includes the watertight sealing groove for being sequentially connected setting, descaling bath, soaker, the first flushing
Slot, table tune slot, Phosphating Slot, the second flushed channel, rinsing bowl, good fortune slot, liming tank and dry slot.
Further, the descaling bath includes the first descaling bath, the second descaling bath, third pickling for being sequentially connected setting
Slot, the 4th descaling bath, the 5th descaling bath, the 6th descaling bath and the 7th descaling bath；
First descaling bath, second descaling bath, the third descaling bath, the 4th descaling bath, the described 5th
The pH value of descaling bath, the 6th descaling bath and the acid solution in the 7th descaling bath is gradually reduced.
Further, the soaker includes the first soaker and the second soaker for being sequentially connected setting；
Spare descaling bath is provided between 7th descaling bath and first soaker.
Further, spare Phosphating Slot is provided between the Phosphating Slot and second flushed channel.
Further, first sliding rail and second sliding rail are I font sliding rail, one end and the main body frame phase
Connection, the other end are connected with the suspension locomotive.
Further, first sliding rail includes first straight line section, the first arc segment, second straight line section and the second camber line
Section；
The first straight line section, first arc segment, the second straight line section and second arc segment are sequentially connected
In closure circulating type.
The utility model embodiment has the advantages that
The acid washing phosphorization product line includes main body frame, the first sliding rail, suspension locomotive, technology groove, dumper, maintenance station
And control room, suspension locomotive is controlled by control room and is moved on the first sliding rail, realizes processing of the automation to wire rod, haul
The lower section that wire rod is transported to suspension locomotive is carried out feeding by vehicle, and suspension locomotive is manoeuvred into technology groove on the first sliding rail
In processed, the top that wire rod after processing is completed is moved to dumper by hanging locomotive carries out blanking, then by haul
Wire rod is transported to storage area by vehicle, is integrally realized automated production, and the first sliding rail is provided around type, is reduced pickling
The occupied area of phosphatization production line, suspension locomotive are moved to initial position progress after completing a feeding-technique processing-blanking
Subsequent cycle, avoid the occurrence of suspension locomotive zero load phenomenon, be capable of forming automation circulation production, reduce land occupation and manually
Cost improves operating efficiency.
Detailed description of the invention
It, below will be to embodiment party in order to illustrate more clearly of embodiments of the present invention or technical solution in the prior art
Formula or attached drawing needed to be used in the description of the prior art are briefly described.It should be evident that the accompanying drawings in the following description is only
It is merely exemplary, it for those of ordinary skill in the art, without creative efforts, can also basis
The attached drawing of offer, which is extended, obtains other implementation attached drawings.
Structure depicted in this specification, ratio, size etc., only to cooperate the revealed content of specification, for
Those skilled in the art understands and reads, and is not intended to limit the invention enforceable qualifications, therefore does not have technical
Essential meaning, the modification of any structure, the change of proportionate relationship or the adjustment of size are not influencing the function of the invention that can be generated
Under effect and the purpose that can reach, should all still it fall in the range of capable of the covering of disclosed technology contents.
Fig. 1 is the front view of acid washing phosphorization product line provided by the utility model；
Fig. 2 is the top view of acid washing phosphorization product line shown in FIG. 1；
Fig. 3 is diagrammatic cross-section shown in Fig. 2.
Icon: 1- main body frame；The first sliding rail of 2-；3- hangs locomotive；4- technology groove；5- dumper；The maintenance station 6-；7-
Control room；The second sliding rail of 8-；401- watertight sealing groove；The first descaling bath of 402-；The second descaling bath of 403-；404- third descaling bath；
The 4th descaling bath of 405-；The 5th descaling bath of 406-；The 6th descaling bath of 407-；The 7th descaling bath of 408-；The spare descaling bath of 409-；
The first soaker of 410-；The second soaker of 411-；The first flushed channel of 412-；413- table tune slot；414- Phosphating Slot；The spare phosphorus of 415-
Change slot；The second flushed channel of 416-；417- rinsing bowl；418- good fortune slot；419- liming tank；420- dries slot；21- first straight line
Section；The first arc segment of 22-；23- second straight line section；The second arc segment of 24-；The first dumper of 51-；The second dumper of 52-.
Specific embodiment
Embodiments of the present invention are illustrated by particular specific embodiment below, those skilled in the art can be by this explanation
Content disclosed by book is understood other advantages and efficacy of the present invention easily, it is clear that described embodiment is the present invention one
Section Example, instead of all the embodiments.Based on the embodiments of the present invention, those of ordinary skill in the art are not doing
Every other embodiment obtained under the premise of creative work out, shall fall within the protection scope of the present invention.
The term of cited such as "upper", "lower", "left", "right", " centre ", is merely convenient to describe in this specification
Be illustrated, rather than to limit the scope of the invention, relativeness is altered or modified, and is changing technology without essence
It inside holds, when being also considered as the enforceable scope of the present invention.
As shown in Figure 1 to Figure 3, a kind of acid washing phosphorization product line provided in this embodiment, including main body frame 1, first are sliding
Rail 2, suspension locomotive 3, technology groove 4, dumper 5, maintenance station 6 and control room 7；
First sliding rail 2 is set on main body frame 1, and the first sliding rail 2 is in circulating type；
Suspension locomotive 3 is provided with multiple, is all set on the first sliding rail 2；
Technology groove 4 is set to the lower section of the first sliding rail 2；
Dumper 5 is set to the lower section of the first sliding rail 2；
Maintenance station 6 is additionally provided on main body frame 1；
It is connected between maintenance station 6 and the first sliding rail 2 by the second sliding rail 8；
Control room 7 is connected with suspension locomotive 3 and dumper 5.
The acid washing phosphorization product line include main body frame 1, the first sliding rail 2, suspension locomotive 3, technology groove 4, dumper 5,
Maintenance station 6 and control room 7 control suspension locomotive 3 by control room 7 and move on the first sliding rail 2, realize automation to wire rod
Processing, dumper 5 by wire rod be transported to suspension locomotive 3 lower section carry out feeding, hang locomotive 3 on the first sliding rail 2
It is manoeuvred into technology groove 4 and is processed, wire rod after processing is completed is moved to the upper of dumper 5 by hanging locomotive 3
Fang Jinhang blanking, then wire rod is transported to storage area by dumper 5, automated production is integrally realized, and the first sliding rail 2 is set
It is set to circulating type, reduces the occupied area of acid washing phosphorization product line, suspension locomotive 3 is completed under a feeding-technique processing-
It is moved to initial position after material and carries out subsequent cycle, avoids the occurrence of the unloaded phenomenon of suspension locomotive 3, is capable of forming automation and follows
Ring production, reduces land occupation and cost of labor, improves operating efficiency.
Please continue to refer to Fig. 1 to Fig. 3, wherein dumper 5 includes the first dumper 51 and the second dumper 52.
In this embodiment, the first dumper 51 is used to for wire rod to be processed being transported to the lower section of suspension locomotive 3, etc.
Locomotive 3 to be hung carries out feeding, and the second dumper 52 is used to send the wire rod that processing is completed to storage area, is set to suspension and moves
The lower section of motor-car 3 waits suspension locomotive 3 to carry out blanking.
Please continue to refer to Fig. 1 to Fig. 3, wherein technology groove 4 include be sequentially connected the watertight sealing groove 401 of setting, descaling bath,
Soaker, the first flushed channel 412, table tune slot 413, Phosphating Slot 414, the second flushed channel 416, rinsing bowl 417, good fortune slot 418, stone
Ash-pit 419 and dry slot 420.
In this embodiment, watertight sealing groove 401, descaling bath, soaker, are respectively arranged with according to the processing sequence of wire rod
One flushed channel 412, table tune slot 413, Phosphating Slot 414, the second flushed channel 416, rinsing bowl 417, good fortune slot 418,419 and of liming tank
Slot 420 is dried, locomotive 3 is hung under the control of control room 7, successively passes through, complete the processing to wire rod, realize automation.
Please continue to refer to Fig. 1 to Fig. 3, wherein descaling bath includes first the 402, second acid of descaling bath for being sequentially connected setting
Washing trough 403, third descaling bath 404, the 4th descaling bath 405, the 5th descaling bath 406, the 6th descaling bath 407 and the 7th descaling bath
408；
First descaling bath 402, the second descaling bath 403, third descaling bath 404, the 4th descaling bath 405, the 5th descaling bath
406, the pH value of the 6th descaling bath 407 and the acid solution in the 7th descaling bath 408 is gradually reduced.
In this embodiment, descaling bath includes the descaling bath of 7 different PHs, can be selected according to the surface smut degree of wire rod
The descaling bath for selecting different PH avoids over-pickling from damaging wire rod.
Please continue to refer to Fig. 1 to Fig. 3, wherein soaker includes the first soaker 410 and the second leaching for being sequentially connected setting
Washing trough 411；
Spare descaling bath 409 is provided between 7th descaling bath 408 and the first soaker 410.
In this embodiment, the wire rod after completion pickling is put into the first soaker 410, from the first soaker 410
After middle taking-up, then release in the second soaker 411, it is dual to wire rod progress to embathe, it can eliminate and remain on disk in acid cleaning process
Acid ion on item improves wire rod treated corrosion resistance, and between the first soaker 410 and the 7th descaling bath 408
It is additionally provided with spare descaling bath 409, is in cleaning when there is a certain descaling bath in 402 to the 7th descaling bath 408 of the first descaling bath
State or failure cannot replace in use, can enable spare descaling bath 409 and be used as, and guarantee the uninterrupted pickling of wire rod,
Operating efficiency will not be had an impact.
Please continue to refer to Fig. 1 to Fig. 3, wherein be provided with spare Phosphating Slot between Phosphating Slot 414 and the second flushed channel 416
415。
In this embodiment, identical as the effect of spare descaling bath 409, when Phosphating Slot 414 is in cleaning state or appearance
Failure cannot replace in use, can enable spare Phosphating Slot 415 and be used as, and guarantee the uninterrupted phosphatization of wire rod, will not be to operation
Efficiency has an impact.
Please continue to refer to Fig. 1 to Fig. 3, wherein the first sliding rail 2 and the second sliding rail 8 are I font sliding rail, one end and main body
Frame 1 is connected, and the other end is connected with suspension locomotive 3.
In this embodiment, the first sliding rail 2 and the second sliding rail 8 are all made of I shaped steel, and structure is unified, facilitate and are produced
The upper end of the installation of line, I shaped steel is connected with main body frame 1, and the lower end of I shaped steel is connected with suspension locomotive 3, as
The basis of installation suspension locomotive 3.
Please continue to refer to Fig. 1 to Fig. 3, wherein the first sliding rail 2 is straight including first straight line section 21, the first arc segment 22, second
Line segment 23 and the second arc segment 24；
First straight line section 21, the first arc segment 22, second straight line section 23 and the second arc segment 24 are sequentially connected in close ring
Geometric pattern.
Further, the second sliding rail 8 is connected with second straight line section 23, and with second straight line section 23 formed close ring around
Type.
It further, further include the standby station being connected with maintenance station 6；
Standby station includes third sliding rail and multiple suspension locomotives 3；
Third sliding rail is connected with the first sliding rail 2；
Third sliding rail uses I shaped steel.
It should be noted that circulating type described in the application means connected head-to-tail closed figure, not with diagram
The shape of the first sliding rail 2 be limited, other ellipses, circles both are within the protection scope of the present invention.
In this embodiment, the setting parallel with second straight line section 23 of first straight line section 21, the first arc segment 22 respectively with
The left end of first straight line section 21 is connected with the left end of second straight line section 23, the second arc segment 24 respectively with first straight line section 21
Right end is connected with the right end of second straight line section 23, and to form closure circulating type, suspension locomotive 3 can follow on the first sliding rail 2
Inscription of loop, the sliding rail for being compared to only setting straightway can reduce the number of suspension 3 idle running of locomotive, realize in automation
Material, blanking improve operating efficiency, and the second sliding rail 8 forms closure circulating type with second straight line section 23, when a certain suspension locomotive 3
When failure needs maintenance and inspection, when control room 7 controls the suspension locomotive 3 operation to second straight line section 23, the is entered
In two sliding rails 8, that is, maintenance station 6 is entered, maintenance and inspection are carried out by worker, enters the by the second sliding rail 8 again after the completion of maintenance
Two straightways 23 continue to run, when there is a certain suspension 3 failure of locomotive, in standby station supplement a suspension locomotive 3 into
On row to the first sliding rail 2, makes production line can continue to operate normally, will not influence operating efficiency.
Please continue to refer to Fig. 1 to Fig. 3, wherein further include people's row operating walk way.
Further people's row operating walk way includes first layer channel and the second layer channel that is set on first layer channel.
In this embodiment, first layer channel is used to check the response situation of each technology groove 4 liquid process parameter and tank liquor,
Second layer channel is used to repair adjustment suspension locomotive 3 and checks the operation feelings of the first sliding rail 2, the second sliding rail 8 and third sliding rail
Condition, is all made of steel pipe support, and the bottom surface in channel is equipped with checkered plates.
Although above having made detailed description to the utility model with generality explanation and specific embodiment,
On the basis of the utility model, it can be made some modifications or improvements, this is apparent to those skilled in the art
's.Therefore, these modifications or improvements on the basis of without departing from the spirit of the present invention, belong to the utility model and want
Seek the range of protection.
Claims (7)
1. a kind of acid washing phosphorization product line, which is characterized in that including main body frame, the first sliding rail, suspension locomotive, technology groove,
Dumper, maintenance station and control room；
First sliding rail is set on the main body frame, and first sliding rail is in circulating type；
The suspension locomotive is provided with multiple, is all set on first sliding rail；
The technology groove is set to the lower section of first sliding rail；
The dumper is set to the lower section of first sliding rail；
The maintenance station is additionally provided on the main body frame；
It is connected between the maintenance station and first sliding rail by the second sliding rail；
The control room is connected with the suspension locomotive and the dumper.
2. acid washing phosphorization product line according to claim 1, which is characterized in that the technology groove includes being sequentially connected setting
Watertight sealing groove, descaling bath, soaker, the first flushed channel, table tune slot, Phosphating Slot, the second flushed channel, rinsing bowl, good fortune slot, stone
Ash-pit and dry slot.
3. acid washing phosphorization product line according to claim 2, which is characterized in that the descaling bath includes being sequentially connected setting
The first descaling bath, the second descaling bath, third descaling bath, the 4th descaling bath, the 5th descaling bath, the 6th descaling bath and the 7th pickling
Slot；
First descaling bath, second descaling bath, the third descaling bath, the 4th descaling bath, the 5th pickling
The pH value of slot, the 6th descaling bath and the acid solution in the 7th descaling bath is gradually reduced.
4. acid washing phosphorization product line according to claim 3, which is characterized in that the soaker includes being sequentially connected setting
The first soaker and the second soaker；
Spare descaling bath is provided between 7th descaling bath and first soaker.
5. acid washing phosphorization product line according to claim 2, which is characterized in that the Phosphating Slot and second flushed channel
Between be provided with spare Phosphating Slot.
6. acid washing phosphorization product line according to claim 1, which is characterized in that first sliding rail and second sliding rail
It is I font sliding rail, one end is connected with the main body frame, and the other end is connected with the suspension locomotive.
7. acid washing phosphorization product line according to claim 1, which is characterized in that first sliding rail includes first straight line
Section, the first arc segment, second straight line section and the second arc segment；
It is in close that the first straight line section, first arc segment, the second straight line section and second arc segment, which are sequentially connected,
Cyclization geometric pattern.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822181139.7U CN209210930U (en) | 2018-12-24 | 2018-12-24 | A kind of acid washing phosphorization product line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822181139.7U CN209210930U (en) | 2018-12-24 | 2018-12-24 | A kind of acid washing phosphorization product line |
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| Publication Number | Publication Date |
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| CN209210930U true CN209210930U (en) | 2019-08-06 |
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ID=67465818
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| CN201822181139.7U Active CN209210930U (en) | 2018-12-24 | 2018-12-24 | A kind of acid washing phosphorization product line |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110387553A (en) * | 2019-08-28 | 2019-10-29 | 浙江丰业集团有限公司 | A kind of stainless seamless pipe acid cleaning process |
| CN112941535A (en) * | 2021-01-28 | 2021-06-11 | 国琳(天津)科技有限公司 | Steel pipe tank immersion type cleaning line |
| CN113290541A (en) * | 2021-05-12 | 2021-08-24 | 江苏丰华热处理科技有限公司 | Pickling manipulator and full-automatic closed tunnel wire rod pickling production line |
-
2018
- 2018-12-24 CN CN201822181139.7U patent/CN209210930U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110387553A (en) * | 2019-08-28 | 2019-10-29 | 浙江丰业集团有限公司 | A kind of stainless seamless pipe acid cleaning process |
| CN110387553B (en) * | 2019-08-28 | 2021-05-04 | 浙江丰业集团有限公司 | Pickling process of stainless seamless tube |
| CN112941535A (en) * | 2021-01-28 | 2021-06-11 | 国琳(天津)科技有限公司 | Steel pipe tank immersion type cleaning line |
| CN113290541A (en) * | 2021-05-12 | 2021-08-24 | 江苏丰华热处理科技有限公司 | Pickling manipulator and full-automatic closed tunnel wire rod pickling production line |
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