CN203429263U - Pickling parkerising line - Google Patents
Pickling parkerising line Download PDFInfo
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- CN203429263U CN203429263U CN201320332604.7U CN201320332604U CN203429263U CN 203429263 U CN203429263 U CN 203429263U CN 201320332604 U CN201320332604 U CN 201320332604U CN 203429263 U CN203429263 U CN 203429263U
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- pickling tank
- walking track
- acid washing
- line
- pickling
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Abstract
The utility model provides a pickling parkerising line which comprises a walking track, a main body frame in match with the walking track and a plurality of process grooves which are sequentially arranged along the walking track, wherein a plurality of moving trolleys are suspended on the walking track; the walking track is arranged in an encircled manner. According to the pickling parkerising line provided by the utility model, as the walking track is arranged in the encircled manner, occupied space of the pickling parkerising line is greatly reduced, the walking distance of the moving trolleys is reduced, the times of no-load operation is reduced, and the production efficiency is greatly improved.
Description
Technical field
The utility model relates to industrial goods field, relates in particular to a kind of acid washing phosphorization line.
Background technology
Automatic pickling line is to play keying action before the cold rolling production in ferrous metallurgy field, and its Main Function is to remove by means of machinery and chemical next band steel coil of strip scale on surface and the dirt of effect ,Ba Cong hot continuous rolling factory, obtains the band steel of surface cleaning.Remove the oxide skin on steel plate, to steel plate is carried out to further rolling.
Automatic pickling line is a bulky system, and automatic pickling line is generally linear pattern at present, and length can reach 300 meters, and this has improved the land use cost of enterprise greatly, is also inconvenient to operate simultaneously.
Utility model content
The purpose of this utility model provides a kind of acid washing phosphorization line, solves in above-mentioned prior art problem one or more.
The utility model provides acid washing phosphorization line, comprises walking track, coordinates the main body frame of walking track and a plurality of technology grooves of arranging in turn along walking track, on walking track, hangs many locomotives, and walking track trend is circulating type.
The acid washing phosphorization line that the utility model provides, walking track is set to circulating type, has reduced the floor space of acid washing phosphorization line, and has reduced the running distance of locomotive, reduces the number of times of the unloaded operation of locomotive, has improved production efficiency.
In some embodiments, technology groove comprises pickling tank, the first rinse bath, Phosphating Slot, the second rinse bath, soap tank, dry slot in turn.A plurality of technology grooves are arranged according to the order of acidifying, phosphatization and saponification, make to hang the program sequential operation that car can be set according to PLC, have saved energy consumption.
In some embodiments, pickling tank comprises the first pickling tank, the second pickling tank, the 3rd pickling tank and the tetracid washing trough of arranging in turn, and the pH value of the first pickling tank, the second pickling tank, the 3rd pickling tank and tetracid washing trough reduces gradually.Can optionally select according to the surperficial dirt degree of pending frock the pickling tank of different concns.
In some embodiments, the utility model also comprises the standby pickling tank between pickling tank and the first rinse bath.When above-mentioned pickling tank is processed cleaning or other out of use states, can enable standby pickling tank.
In some embodiments, the first rinse bath is arranged in turn comprises the first soaker, the first flushed channel and the second soaker.By embathing-rinse-embathe again, reach the acid ion of eliminating in acid treatment process, water saving, and improved process after the erosion resistance of frock.
In some embodiments, the second rinse bath comprises the second flushed channel and warm washing trough.After phosphatization, wash and improve the temperature of the frock of follow-up saponification processing, optimized subsequent reactions.Improved quality product.
In some embodiments, in dry slot, be provided with calorifier.Frock after warm air drying saponification.Processing film after improve processing intensity.
In some embodiments, walking track is provided with maintenance turnout, makes when undesirable condition appears in locomotive, can manual operation locomotive be moved to maintenance turnout, facilitates follow-up maintenance, does not affect the work of whole production line.
Accompanying drawing explanation
Fig. 1 is the structural representation of the acid washing phosphorization line of the utility model one embodiment.
Embodiment
As shown in Figure 1, the utility model discloses a kind of acid washing phosphorization line, comprise walking track 1, coordinate the main body frame of walking track 1 and a plurality of technology grooves of arranging in turn along walking track 1, on walking track 1, hang many locomotive (not shown), walking track 1 trend is circulating type.It is example that the present embodiment adopts 11 locomotives.
The acid washing phosphorization line that the utility model provides, walking track 1 is set to circulating type, has reduced the floor space of acid washing phosphorization line, and has reduced the running distance of locomotive, and reduced the number of times of the unloaded operation of locomotive, has improved production efficiency.
Technology groove comprises pickling tank 31, the first rinse bath 32, Phosphating Slot 33, the second rinse bath 34, soap tank 35, dry slot 36 in turn.A plurality of technology grooves are arranged according to the order of acidifying, phosphatization and saponification, make to hang the program sequential operation that car can be set according to PLC, have saved energy consumption.
The first rinse bath 32 comprises the first soaker 321, the first flushed channel 322 and the second soaker 323 of arranging in turn.Provide to embathe-rinse-embathe again, reach the acid ion of eliminating in acid treatment process, water saving, and improved the erosion resistance of processing rear frock.
The second rinse bath 34 comprises the second flushed channel 341 and warm washing trough 342.After phosphatization, wash and improve the temperature of the frock of follow-up saponification processing, optimized subsequent reactions.Improved quality product.The general temperature of temperature washing trough 342 can be set to 50 ℃~60 ℃.The present embodiment adopts 55 ℃.
In dry slot 36, be provided with calorifier.Frock after warm air drying saponification.Processing film after improve processing intensity.
In addition, the tangential direction of circulating type walking track 1 is provided with maintenance turnout 11.Make when undesirable condition appears in locomotive, can manual operation locomotive be moved to maintenance turnout 11, facilitate follow-up maintenance, do not affect the work of whole production line.
Particularly point out: " circulating type " in the application refers to connected head-to-tail closed figure, with illustrated track type, be not limited, other all should be considered as protection domain of the present utility model as oval, circular etc.
The utility model also comprises People's Bank of China's operating walk way 4, stairway step 5.Circulating type walking track 1 adopts joist steel and reinforces and make, for the locomotive the hanging work of walking in the above.Walking track 1 is carried by main body frame, and the column of main body frame is made by H shaped steel, reinforces waist rail and is connected by H shaped steel, and after steel structure surface rust cleaning, priming is brushed multipass acid-proof varnish again.
People's Bank of China's operating walk way 4 is divided into two-layer up and down, and upper strata passage is convenient to maintenance adjustment locomotive and is checked runway trolley running condition.Each technology groove liquid process parameter of lower floor's channel check and tank liquor response situation.The railing of People's Bank of China's operating walk way 4 is made by φ 50mm, φ 20mm galvanized steel pipe, and bottom surface is made by checkeredplate.
The utility model can also comprise and be positioned at master control room 6 and maintenance station 7, and stairway step 5 is established two altogether, and one leads to master control room 6, and another seat leads to maintenance 11Shang maintenance station, turnout 7.Material adopts steel construction to make, and step width is 1000mm, and guardrailing height is 1100mm, steel construction brush acid-resistant anti-corrosion paint.
In 11 locomotives, a certain breaks down when operation, can proceed to maintenance station 7 maintenance, does not affect output and production line.After material loading, locomotive is pressed the processing parameter that the industrial workstation in master control room 6 is set, and by the program of self, by processing requirement walking, lifting stops, and completes one by one the predetermined operation in each technology groove on acid washing phosphorization line, until blanking.
The above is only optimal way of the present utility model; it should be pointed out that to those skilled in the art, do not departing under the prerequisite of the utility model creation design; can also make some similar distortion and improvement, these also should be considered as protection domain of the present utility model.
Claims (8)
1. acid washing phosphorization line, it is characterized in that, comprise walking track (1), coordinate the main body frame of described walking track (1) and a plurality of technology grooves of arranging in turn along described walking track (1), many locomotives of the upper suspension of described walking track (1), described walking track (1) trend is circulating type.
2. acid washing phosphorization line according to claim 1, described technology groove comprises pickling tank (31), the first rinse bath (32), Phosphating Slot (33), the second rinse bath (34), soap tank (35), dry slot (36) in turn.
3. acid washing phosphorization line according to claim 2, it is characterized in that, described pickling tank (31) comprises the first pickling tank (311), the second pickling tank (312), the 3rd pickling tank (313) and the tetracid washing trough (314) of arranging in turn, and the pH value of described the first pickling tank (311), the second pickling tank (312), the 3rd pickling tank (313) and tetracid washing trough (314) reduces gradually.
4. acid washing phosphorization line according to claim 3, is characterized in that, also comprises the standby pickling tank (315) between described pickling tank (31) and described the first rinse bath (32).
5. acid washing phosphorization line according to claim 2, is characterized in that, described the first rinse bath (32) is arranged in turn comprises the first soaker (321), the first flushed channel (322) and the second soaker (323).
6. acid washing phosphorization line according to claim 2, is characterized in that, described the second rinse bath (34) comprises the second flushed channel (341) and warm washing trough (342).
7. acid washing phosphorization line according to claim 2, is characterized in that, described dry slot is provided with calorifier in (36).
8. acid washing phosphorization line according to claim 1, is characterized in that, described walking track (1) is provided with maintenance turnout (11).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201320332604.7U CN203429263U (en) | 2013-06-08 | 2013-06-08 | Pickling parkerising line |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201320332604.7U CN203429263U (en) | 2013-06-08 | 2013-06-08 | Pickling parkerising line |
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CN203429263U true CN203429263U (en) | 2014-02-12 |
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CN201320332604.7U Expired - Fee Related CN203429263U (en) | 2013-06-08 | 2013-06-08 | Pickling parkerising line |
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Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105002513A (en) * | 2015-07-09 | 2015-10-28 | 北京钢研新冶精特科技有限公司 | Pickling system and pickling method |
CN105970240A (en) * | 2016-07-26 | 2016-09-28 | 贵州钢绳股份有限公司 | Integrated roof truss circulation system for automatic steel wire acid pickling and phosphating production line |
CN106086917A (en) * | 2016-08-02 | 2016-11-09 | 贵州钢绳股份有限公司 | A kind of steel wire acid washing phosphorization mechanized production system |
CN106245048A (en) * | 2016-08-05 | 2016-12-21 | 扬州虹扬科技发展有限公司 | Pyrite tube core acid washing method |
CN107022764A (en) * | 2016-01-29 | 2017-08-08 | 天津亚轩科技有限公司 | A kind of pickling tube bindiny mechanism |
CN107675194A (en) * | 2017-11-01 | 2018-02-09 | 海盐大宁紧固件有限公司 | A kind of environment-friendly type surface treatment integrating device |
CN111014162A (en) * | 2019-12-17 | 2020-04-17 | 徐州振丰超声电子有限公司 | Permanent magnet cleaning, pickling and activating integrated machine before electroplating |
CN113290541A (en) * | 2021-05-12 | 2021-08-24 | 江苏丰华热处理科技有限公司 | Pickling manipulator and full-automatic closed tunnel wire rod pickling production line |
-
2013
- 2013-06-08 CN CN201320332604.7U patent/CN203429263U/en not_active Expired - Fee Related
Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105002513A (en) * | 2015-07-09 | 2015-10-28 | 北京钢研新冶精特科技有限公司 | Pickling system and pickling method |
CN105002513B (en) * | 2015-07-09 | 2017-09-26 | 北京钢研新冶环科科技有限公司 | Pickling system and acid washing method |
CN107022764A (en) * | 2016-01-29 | 2017-08-08 | 天津亚轩科技有限公司 | A kind of pickling tube bindiny mechanism |
CN105970240A (en) * | 2016-07-26 | 2016-09-28 | 贵州钢绳股份有限公司 | Integrated roof truss circulation system for automatic steel wire acid pickling and phosphating production line |
CN106086917A (en) * | 2016-08-02 | 2016-11-09 | 贵州钢绳股份有限公司 | A kind of steel wire acid washing phosphorization mechanized production system |
CN106245048A (en) * | 2016-08-05 | 2016-12-21 | 扬州虹扬科技发展有限公司 | Pyrite tube core acid washing method |
CN106245048B (en) * | 2016-08-05 | 2018-07-03 | 扬州虹扬科技发展有限公司 | Brass tube core acid washing method |
CN107675194A (en) * | 2017-11-01 | 2018-02-09 | 海盐大宁紧固件有限公司 | A kind of environment-friendly type surface treatment integrating device |
CN111014162A (en) * | 2019-12-17 | 2020-04-17 | 徐州振丰超声电子有限公司 | Permanent magnet cleaning, pickling and activating integrated machine before electroplating |
CN113290541A (en) * | 2021-05-12 | 2021-08-24 | 江苏丰华热处理科技有限公司 | Pickling manipulator and full-automatic closed tunnel wire rod pickling production line |
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Date | Code | Title | Description |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
C17 | Cessation of patent right | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140212 Termination date: 20140608 |