CN211227351U - Effectual high strength fastener surface acid dip pickle of exhaust-gas treatment - Google Patents
Effectual high strength fastener surface acid dip pickle of exhaust-gas treatment Download PDFInfo
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- CN211227351U CN211227351U CN201921491048.1U CN201921491048U CN211227351U CN 211227351 U CN211227351 U CN 211227351U CN 201921491048 U CN201921491048 U CN 201921491048U CN 211227351 U CN211227351 U CN 211227351U
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Abstract
The utility model discloses a high-strength fastener surface pickling device with good waste gas treatment effect, which comprises a pickling bath body, a pickling bath top cover, a fastener placing basket moving device, a spraying device and a control panel, wherein the pickling bath body is a rectangular groove body with an opening at the upper end, the pickling bath top cover is transversely arranged at the opening at the upper end of the pickling bath body, and a feed inlet and a discharge outlet are respectively arranged at the two ends of the pickling bath top cover, reduce the influence of the pickling waste gas on human bodies and the environment.
Description
Technical Field
The utility model relates to the technical field of fastener production, especially the technical field of fastener pickling installation.
Background
Fasteners, also known as standard parts on the market, are a general term for a class of mechanical parts used in fastening two or more parts into one piece. It features various varieties and specifications, different functions and usages, and very high standardization, serialization and universalization degree. The fastener is a mechanical basic part which is most widely applied, the demand is large, in the fastener production process, in order to improve the rust prevention and corrosion prevention performance of the surface of the bolt, the surface treatment is mostly carried out on the bolt, the acid cleaning is a method for carrying out the surface treatment on the bolt, and the method for removing oxide skin and rusty substances on the steel surface by utilizing acid solution is called acid cleaning. Is a method for cleaning metal surfaces. The article is generally immersed in an aqueous solution of sulfuric acid or the like to remove a thin film of oxide or the like on the metal surface. The existing pickling process needs manual pickling pieces to be placed into a pickling tank, the labor intensity of workers is high, the pickling efficiency is low, a large amount of waste gas can be generated in the pickling process, the waste gas contains a large amount of substances harmful to human bodies and the environment, the upper end of the pickling tank of the traditional pickling equipment is not covered, the waste gas generated in the pickling process in the tank body is directly discharged, and the damage to the environment and the human bodies is large.
Disclosure of Invention
The utility model aims at solving the problem among the prior art, provide an effectual high strength fastener surface pickling device of exhaust-gas treatment, can improve fastener acidity efficiency, reduce artifical intensity of labour, the spray water can absorb some granule injurants that contain in the pickling process waste gas and the soluble component in the waste gas.
In order to realize the aim, the utility model provides a high-strength fastener surface pickling device with good waste gas treatment effect, which comprises a pickling bath body, a pickling bath top cover, a fastener placing basket moving device, a spraying device and a control panel, wherein the pickling bath body is a rectangular groove body with an opening at the upper end, the pickling bath top cover is transversely arranged at the opening at the upper end of the pickling bath body, the two ends of the pickling bath top cover are respectively provided with a feed inlet and a discharge outlet, the spraying device is provided with two sets, the two sets of spraying devices are respectively arranged at the upper ends of the feed inlet and the discharge outlet, a first spraying water tank and a second spraying water tank which can be matched with the spraying device are respectively arranged at the lower end of the pickling bath body close to the feed inlet and the discharge outlet, the first spraying water tank and the second spraying water tank are respectively internally provided with spraying water, the upper end of the pickling bath body, the fastener place basket mobile device both ends extend out from feed inlet and discharge gate respectively, the fastener place the basket mobile device on be equipped with the fastener and place the basket, the fastener place the basket and place basket mobile device with the fastener and can dismantle and be connected, the fastener place basket mobile device can drive the fastener and place the basket and control the sideslip and promote from top to bottom, pickling bath body side be equipped with control panel, control panel and fastener place basket mobile device, spray set control connection.
As preferred, this internal turning right from a left side of pickling bath vertically in proper order be equipped with first baffle, second baffle, third baffle, fourth baffle, first baffle, second baffle, third baffle, fourth baffle with this internal division of pickling bath become from a left side to turn right first pond, first pickling bath, second pickling bath, clean water basin, the second that sets gradually spray the pond, first pickling bath, second pickling bath in be equipped with the pickle, the clean water basin in be equipped with washing water.
As preferred, the fastener place basket mobile device include portal frame, sideslip electric jar, sideslip guide rail, perpendicular electric jar, perpendicular guide rail, horizontal pole, the portal frame transversely erect in pickling bath body upper end minor face direction both sides, pickling bath body upper end long edge direction both sides be equipped with sideslip electric jar and sideslip guide rail respectively, sideslip electric jar and the relative parallel arrangement of sideslip guide rail, two landing legs of portal frame locate the electric jar movable block upper end of sideslip electric jar and the rail block upper end of sideslip guide rail respectively, two landing leg inboards of portal frame are equipped with perpendicular electric jar and perpendicular guide rail respectively, perpendicular electric jar and the relative parallel arrangement of perpendicular guide rail, the electric jar of perpendicular electric jar and the rail block of perpendicular guide rail between transversely be equipped with the horizontal pole, the fastener place the basket and hang and locate the horizontal pole lower extreme.
Preferably, the spraying device comprises a water pump, a water pipe spraying pipe, a plurality of spraying heads and an electric valve, the water pump is arranged on the side edge of the pickling bath body, the water pump is respectively arranged on the side edge of the pickling bath body close to the first spraying water tank and the second spraying water tank, the water inlet end of the water pump is respectively communicated with the first spraying water tank and the second spraying water tank, the water outlet end of the water pump is provided with a water pipe, the upper ends of the feed inlet and the discharge outlet are both transversely provided with spray pipes, the upper ends of the water pipes penetrate through the side wall of the top cover of the pickling tank and are respectively communicated with the spray pipes at the upper ends of the feed inlet and the discharge outlet, the lower ends of the spray pipes are respectively provided with a plurality of spray heads, the spray heads are arranged towards a first spray water tank and a second spray water tank at the lower ends, the water pipe is provided with an electric valve, and the control panel is in control connection with the electric valve and the water pump.
The utility model relates to a effectual high strength fastener surface pickling unit of exhaust-gas treatment's beneficial effect: the utility model discloses a set up the fastener with pickling bath body upper end and place basket mobile device and fastener and place the basket, can realize automatic pickling, self-cleaning, can improve fastener acid efficiency, reduce artifical intensity of labour, through set up the pickling bath top cap on pickling bath body, the both ends export of pickling bath top cap sets up spray set, the spray water that spray set produced can absorb some granule harmful substances that contain in the pickling process waste gas and the soluble component in the waste gas, reduce the influence of pickling waste gas to human body and environment.
The features and advantages of the present invention will be described in detail by embodiments with reference to the accompanying drawings.
Drawings
FIG. 1 is a front view of a high-strength fastener surface pickling apparatus with good waste gas treatment effect according to the present invention;
FIG. 2 is a front sectional view of the high-strength fastener surface pickling apparatus with good waste gas treatment effect;
FIG. 3 is a schematic structural view of a high-strength fastener surface pickling apparatus with good waste gas treatment effect.
In the figure: 1-a pickling bath body, 2-a pickling bath top cover, 3-a fastener placing basket, 4-a fastener placing basket moving device, 5-a spraying device, 6-a control panel, 11-a first spraying water tank, 12-a second spraying water tank, 13-a first clapboard, 14-a second clapboard, 15-a third clapboard, 16-a fourth clapboard, 17-a first pickling bath and 18-a second pickling bath, 19-a clean water tank, 21-a feed inlet, 22-a discharge outlet, 41-a portal frame, 42-a transverse electric cylinder, 43-a transverse guide rail, 44-a vertical electric cylinder, 45-a vertical guide rail, 46-a cross bar, 51-a water pump, 52-a water pipe, 53-a spray pipe, 54-a spray head and 55-an electric valve.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more clear, the present invention is further described in detail through the accompanying drawings and embodiments. It should be understood, however, that the description herein of specific embodiments is only intended to illustrate the invention and not to limit the scope of the invention. Moreover, in the following description, descriptions of well-known structures and techniques are omitted so as to not unnecessarily obscure the concepts of the present invention.
Referring to fig. 1, 2 and 3, the utility model relates to an effectual high strength fastener surface pickling device of exhaust-gas treatment, place basket 3, fastener including pickling bath body 1, pickling bath top cap 2, fastener and place basket mobile device 4, spray set 5, control panel 6, pickling bath body 1 be upper end open-ended rectangle cell body, pickling bath body 1 upper end opening part transversely be equipped with pickling bath top cap 2, pickling bath top cap 2 both ends be equipped with feed inlet 21 and discharge gate 22 respectively, spray set 5 have two sets, two sets of spray set 5 locate feed inlet 21 and discharge gate 22 upper end respectively, pickling bath body 1 in be close to feed inlet 21 and discharge gate 22 lower extreme respectively be equipped with can with spray set 5 complex first spray pond 11, second spray pond 12, first spray pond 11, Spray water is arranged in the second spray water tank 12, a fastener placing basket moving device 4 is transversely arranged at the upper end of the pickling tank body 1, two ends of the fastener placing basket moving device 4 respectively extend from a feed inlet 21 and a discharge outlet 22, a fastener placing basket 3 is arranged on the fastener placing basket moving device 4, the fastener placing basket 3 is detachably connected with the fastener placing basket moving device 4, the fastener placing basket moving device 4 can drive the fastener placing basket 3 to transversely move left and right and lift up and down, a control panel 6 is arranged at the side edge of the pickling tank body 1, the control panel 6 is in control connection with the fastener placing basket moving device 4 and the spray device 5, a first partition plate 13, a second partition plate 14, a third partition plate 15 and a fourth partition plate 16 are vertically arranged in the pickling tank body 1 from left to right in sequence, first baffle 13, second baffle 14, third baffle 15, fourth baffle 16 separate into in the pickling bath body 1 from a left side to right the first pond 11, first pickling bath 17, second pickling bath 18, clean water basin 19, the second pond 12 that sprays that sets gradually, first pickling bath 17, second pickling bath 18 in be equipped with the pickle, clean water basin 19 in be equipped with and wash water, the fastener place basket mobile device 4 and include portal frame 41, sideslip electric cylinder 42, sideslip guide rail 43, perpendicular electric cylinder 44, perpendicular guide rail 45, horizontal pole 46, portal frame 41 transversely erect in pickling bath body 1 upper end minor face direction both sides, pickling bath body 1 upper end long edge direction both sides be equipped with sideslip electric cylinder 42 and sideslip guide rail 43 respectively, sideslip electric cylinder 42 and sideslip guide rail 43 parallel arrangement relatively, two landing legs of movable block 41 locate respectively electric cylinder upper end of sideslip electric cylinder 42 and the guide rail upper end of sideslip guide rail 43 respectively The inner sides of two supporting legs of a portal frame 41 are respectively provided with a vertical electric cylinder 44 and a vertical guide rail 45, the vertical electric cylinder 44 and the vertical guide rail 45 are arranged in parallel relatively, a cross rod 46 is transversely arranged between an electric cylinder moving block of the vertical electric cylinder 44 and a guide rail slide block of the vertical guide rail 45, a fastener placing basket 3 is hung at the lower end of the cross rod 46, the spraying device 5 comprises a water pump 51, a water pipe 52, a spraying pipe 53, a plurality of spraying heads 54 and an electric valve 55, the water pump 51 is arranged at the side edge of the pickling tank body 1, the water pump 51 is respectively arranged at the side edge of the pickling tank body 1 and is close to the first spraying water tank 11 and the second spraying water tank 12, the water inlet end of the water pump 51 is respectively communicated with the first spraying water tank 11 and the second spraying water tank 12, the water outlet end of the water pump 51 is provided with the water pipe 52, the upper ends of the feed inlet 21, the pickling bath top cap 2 lateral wall is run through to water pipe 52 upper end respectively with the shower 53 intercommunication of feed inlet 21 and discharge gate 22 upper end, shower 53 lower extreme all be equipped with a plurality of shower heads 54, shower head 54 set up towards first spray water pond 11, the second spray water pond 12 of lower extreme, water pipe 52 on be equipped with electric valve 55, control panel 6 and electric valve 55, water pump 51 control connection.
The utility model discloses the working process:
the utility model relates to a high strength fastener surface pickling device with good waste gas treatment effect, in the working process, the fastener that needs pickling is arranged in the fastener placing basket 3, the fastener placing basket moving device 4 transports the fastener placing basket 3 and the fastener inside to the inside of the pickling bath top cover 2, the control panel 6 controls the spray device 5 on the feed inlet 21 and the discharge outlet 22 to work, the spray head 54 at the lower end of the spray pipe 53 sprays downwards, a water curtain is produced at the feed inlet 21 and the discharge outlet 22, the sprayed water falls into the first spray water tank 11 and the second spray water tank 12, the repeated cycle is used, water resources are saved, the fastener placing basket moving device 4 sequentially puts the fastener placing basket 3 into the first pickling bath 17, the second pickling bath 18 and the clean water tank 19 for pickling twice and clean water cleaning, then the water is discharged through the discharge outlet 22, when the fastener placing basket moving device 4 drives the fastener placing basket 3 to move to the discharge outlet 22, the worker can control the spraying device 5 at the discharge port 22 through the control panel 6, can selectively close or continuously open the spraying device 5 according to requirements, can continuously open the spraying device 5 if the fastener placing basket 3 and the internal fasteners are required to be cleaned again, and can selectively close the spraying device 5 if the fastener placing basket 3 and the internal fasteners are not required to be wetted.
The above-mentioned embodiment is right the utility model discloses an explanation, it is not right the utility model discloses a limited, any right the scheme after the simple transform of the utility model all belongs to the protection scope of the utility model.
Claims (4)
1. The utility model provides an effectual high strength fastener surface acid dip pickle of exhaust-gas treatment which characterized in that: including pickling bath body (1), pickling bath top cap (2), fastener place basket (3), fastener place basket mobile device (4), spray set (5), control panel (6), pickling bath body (1) be upper end open-ended rectangle cell body, pickling bath body (1) upper end opening part transversely be equipped with pickling bath top cap (2), pickling bath top cap (2) both ends be equipped with feed inlet (21) and discharge gate (22) respectively, spray set (5) have two sets, two sets of spray set (5) locate feed inlet (21) and discharge gate (22) upper end respectively, pickling bath body (1) in be close to feed inlet (21) and discharge gate (22) lower extreme and be equipped with respectively and can with spray set (5) complex first spray pool (11), second spray pool (12), first spray pool (11), All be equipped with the shower water in second spray tank (12), pickling bath body (1) upper end transversely be equipped with the fastener and place basket mobile device (4), the fastener place basket mobile device (4) both ends and extend out from feed inlet (21) and discharge gate (22) respectively, the fastener place and be equipped with the fastener on basket mobile device (4) and place basket (3), the fastener place basket (3) and place basket mobile device (4) with the fastener and can dismantle the connection, the fastener place basket mobile device (4) can drive the fastener and place basket (3) and control the sideslip and promote from top to bottom, pickling bath body (1) side be equipped with control panel (6), control panel (6) and fastener place basket mobile device (4), spray set (5) control connection.
2. The high-strength fastener surface pickling device with good exhaust gas treatment effect as claimed in claim 1, wherein: the pickling bath body (1) in turn right from a left side and vertically be equipped with first baffle (13), second baffle (14), third baffle (15), fourth baffle (16) in proper order, first baffle (13), second baffle (14), third baffle (15), fourth baffle (16) with separate in the pickling bath body (1) and turn right first spray pond (11), first pickling bath (17), second pickling bath (18), clean water basin (19), second spray pond (12) that set gradually from a left side, first pickling bath (17), second pickling bath (18) in be equipped with the pickle, clean water basin (19) in be equipped with washing water.
3. The high-strength fastener surface pickling device with good exhaust gas treatment effect as claimed in claim 1, wherein: the fastener placing basket moving device (4) comprises a portal frame (41), a transverse moving electric cylinder (42), a transverse moving guide rail (43), a vertical electric cylinder (44), a vertical guide rail (45) and a cross rod (46), wherein the portal frame (41) is transversely erected on two sides of the short side direction of the upper end of a pickling tank body (1), the two sides of the long side direction of the upper end of the pickling tank body (1) are respectively provided with the transverse moving electric cylinder (42) and the transverse moving guide rail (43), the transverse moving electric cylinder (42) and the transverse moving guide rail (43) are arranged in a relatively parallel manner, two support legs of the portal frame (41) are respectively arranged on the upper end of the electric cylinder of the transverse moving electric cylinder (42) and the upper end of a guide rail slide block of the transverse moving guide rail (43), the inner sides of the two support legs of the portal frame (41) are respectively provided with the vertical electric cylinder (44) and the vertical guide rail (45, a cross rod (46) is transversely arranged between an electric cylinder moving block of the vertical electric cylinder (44) and a guide rail sliding block of the vertical guide rail (45), and the fastener placing basket (3) is hung at the lower end of the cross rod (46).
4. The high-strength fastener surface pickling device with good exhaust gas treatment effect as claimed in claim 1, wherein: the spray device (5) comprises a water pump (51), a water pipe (52), a spray pipe (53), a plurality of spray heads (54) and an electric valve (55), wherein the water pump (51) is arranged on the side edge of the pickling tank body (1), the water pump (51) is respectively arranged on the side edge of the pickling tank body (1) and is close to the positions of the first spray water tank (11) and the second spray water tank (12), the water inlet end of the water pump (51) is respectively communicated with the first spray water tank (11) and the second spray water tank (12), the water outlet end of the water pump (51) is provided with the water pipe (52), the upper ends of the feed inlet (21) and the discharge outlet (22) are respectively and transversely provided with the spray pipe (53), the side wall of the water pipe (52) penetrating through the top cover (2) of the pickling tank is respectively communicated with the spray pipes (53) at the upper ends of the feed inlet (21) and the discharge outlet (22), the lower ends of the spray pipes (, the spray head (54) is arranged towards a first spray water tank (11) and a second spray water tank (12) at the lower end, an electric valve (55) is arranged on the water pipe (52), and the control panel (6) is in control connection with the electric valve (55) and the water pump (51).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921491048.1U CN211227351U (en) | 2019-09-09 | 2019-09-09 | Effectual high strength fastener surface acid dip pickle of exhaust-gas treatment |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921491048.1U CN211227351U (en) | 2019-09-09 | 2019-09-09 | Effectual high strength fastener surface acid dip pickle of exhaust-gas treatment |
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| CN211227351U true CN211227351U (en) | 2020-08-11 |
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| CN201921491048.1U Active CN211227351U (en) | 2019-09-09 | 2019-09-09 | Effectual high strength fastener surface acid dip pickle of exhaust-gas treatment |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110438514A (en) * | 2019-09-09 | 2019-11-12 | 浙江明铖金属科技有限公司 | A kind of high-intensity fasteners surface acid-washing device that exhaust-gas treatment effect is good |
-
2019
- 2019-09-09 CN CN201921491048.1U patent/CN211227351U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110438514A (en) * | 2019-09-09 | 2019-11-12 | 浙江明铖金属科技有限公司 | A kind of high-intensity fasteners surface acid-washing device that exhaust-gas treatment effect is good |
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Address after: 314300 Changqiang Mountain Industrial Park, Shupu Town, Haiyan County, Jiaxing City, Zhejiang Province Patentee after: Zhejiang Mingcheng Metal Technology Co.,Ltd. Address before: 314300 Changqiang Mountain Industrial Park, Shupu Town, Haiyan County, Jiaxing City, Zhejiang Province Patentee before: ZHEJIANG MINGCHENG METAL TECHNOLOGY Co.,Ltd. |