CN212674066U - Device for automatically detecting feeding direction and width of belted layer - Google Patents
Device for automatically detecting feeding direction and width of belted layer Download PDFInfo
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- CN212674066U CN212674066U CN202021298807.5U CN202021298807U CN212674066U CN 212674066 U CN212674066 U CN 212674066U CN 202021298807 U CN202021298807 U CN 202021298807U CN 212674066 U CN212674066 U CN 212674066U
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- conveying guide
- width
- guide roller
- sensor
- photoelectric sensor
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- 238000001514 detection method Methods 0.000 claims abstract description 10
- 230000000007 visual effect Effects 0.000 claims description 9
- 238000010030 laminating Methods 0.000 abstract description 4
- 230000005611 electricity Effects 0.000 abstract 1
- 238000006467 substitution reaction Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000011179 visual inspection Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000005856 abnormality Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000012790 confirmation Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 230000002045 lasting effect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Abstract
The utility model discloses an automatic device of ply feed direction and width is restrainted in detection area belongs to engineering machinery tire technical field. The technical scheme is as follows: including photoelectric sensor and vision sensor, photoelectric sensor installs in the below of carrying the deflector roll, and vision sensor installs in the top of the transport deflector roll of feed frame, and photoelectric sensor and vision sensor are connected with the controller electricity respectively. The utility model discloses can avoid appearing the quality accident of belted layer direction, width laminating mistake.
Description
Technical Field
The utility model relates to an engineering machine tire technical field, concretely relates to device of layer feed direction and width is restrainted in automated inspection area.
Background
When a plurality of layers of belt layers are laminated in a forming process, the cross design of the belt layers is generally required, namely: the inclination directions of the adjacent two side belt layers are designed in a crossed manner by adopting a left-angle inclination layer, a right-angle inclination layer two layers, a left-angle inclination layer three layers and a right-angle inclination layer four layers …. At present, quality accidents of belt ply direction errors and width errors frequently occur at a belt ply attaching station, a factory continuously refines a confirmation flow in order to prevent the problems, but mainly depends on manual visual inspection detection, but the efficiency is low, the belt ply attaching station is easy to leak, the problems are not effectively eradicated, and therefore large manufacturing cost waste is caused.
SUMMERY OF THE UTILITY MODEL
The to-be-solved technical problem of the utility model is: the defects of the prior art are overcome, the device for automatically detecting the feeding direction and the width of the belted layer is provided, and quality accidents of mislamination of the belted layer in the direction and the width can be avoided.
The technical scheme of the utility model is that:
the device for automatically detecting the feeding direction and width of the belted layer comprises a photoelectric sensor and a visual sensor, wherein the photoelectric sensor is arranged below a conveying guide roller, the visual sensor is arranged above the conveying guide roller of a feeding frame, and the photoelectric sensor and the visual sensor are respectively electrically connected with a controller.
Preferably, supports are respectively arranged at the two sides of the conveying guide roller at the feeding end of the conveying guide roller, the supports are arranged on the feeding frame, a lead screw is arranged on each support through a bearing, a connecting rod is connected to each lead screw in a threaded manner, an upright post is arranged at the end part of each connecting rod, and a cylindrical roller is sleeved on each upright post; the connecting rod is positioned in a gap between two adjacent conveying guide rollers, and the upright posts are exposed above the conveying guide rollers; the photoelectric sensor and the visual sensor are positioned at the discharging end of the conveying guide roller.
Preferably, the photoelectric sensors are provided in two.
Compared with the prior art, the utility model, following beneficial effect has:
1. the device of the utility model normally carries out the belt ply unwinding operation at the station of the laminating drum in the forming procedure, can automatically identify the width and the angle of the belt ply after the belt ply reaches the detection range of the photoelectric sensor and the visual sensor, when the belt ply does not meet the requirement, the photoelectric sensor and the visual sensor transmit signals to the controller, and the controller sends out alarm prompt for adjustment; if no abnormality is found, the belt fitting operation can be continued. Adopt the utility model discloses a quality accident that layer direction, width laminating mistake are restrainted to the device can be avoided appearing.
2. The utility model discloses add the connecting rod, can correct the belted layer of skew, make belted layer feed position fix to lasting the centering feed, avoid causing the influence to subsequent detection.
Drawings
Fig. 1 is a plan view of the present invention.
Fig. 2 is a front view of the connecting rod.
Figure 3 is a front view of the connecting rod in use.
Figure 4 is a top view of the connecting rod in use.
In the figure, 1-photoelectric sensor, 2-conveying guide roller, 3-bracket, 4-lead screw, 5-connecting rod, 6-roller and 7-belt layer.
Detailed Description
Example 1
As shown in fig. 1, the present embodiment provides an apparatus for automatically detecting a feeding direction and a width of a belt, which includes two photoelectric sensors 1 and a vision sensor, wherein the two photoelectric sensors 1 are installed below a conveying guide roller 2, the vision sensor is installed above the conveying guide roller 2 of a feeding frame, and the photoelectric sensors 1 and the vision sensor are electrically connected to a controller respectively.
When belted layer 7 supplies through the transport deflector roll 2 of feed frame, should carry out every layer of belted layer 7 of laminating and correspond and place on the transmission deflector roll of different feed frames, when belted layer 7 was carried photoelectric sensor's detection range in, photoelectric sensor can detect the incline direction of the steel wire in belted layer 7, if incline direction mistake, then photoelectric sensor 1 sends the signal to the controller, and the controller reports to the police. And the visual sensor above the conveying guide roller 2 detects the width of the belted layer 7 by utilizing the color of the conveying guide roller 2 different from the color of the belted layer 7, and if the width of the belted layer 7 does not meet the requirement, the visual sensor sends a signal to the controller, and the controller gives an alarm.
The device of the embodiment can realize automatic detection of the feeding direction and the width of the belted layer 7, can prevent quality accidents of belt layer 7 with wrong inclination direction and wrong width, and has high efficiency and high accuracy compared with a detection method of manual visual inspection.
Example 2
As shown in fig. 2-4, on the basis of embodiment 1, at the feeding end of the conveying guide roller 2, two sides of the conveying guide roller 2 are respectively provided with a bracket 3, the brackets 3 are mounted on a feeding frame, a lead screw 4 is mounted on each bracket 3 through a bearing, a connecting rod 5 is connected to each lead screw 4 in a threaded manner, an upright post is arranged at the end of each connecting rod 5, and a cylindrical roller 6 is sleeved on each upright post; the connecting rod 5 is positioned in a gap between two adjacent conveying guide rollers 2, and the upright posts are exposed above the conveying guide rollers 2; the photoelectric sensor 1 and the vision sensor are positioned at the blanking end of the conveying guide roller 2.
When the belted layer 7 is manually placed at the feeding end of the conveying guide roller 2, the problem that the belted layer 7 deviates often exists, and the detection of the feeding direction and the width of the subsequent belted layer is influenced. Therefore, the present embodiment is provided with the connecting rods 5 at both sides of the feeding end of the conveying guide roller 2, and the upright posts on the connecting rods 5 are exposed above the conveying guide roller 2. The distance between the connecting rods 5 on the two sides is adjusted in advance by rotating the screw rod 4 according to the width requirement of the belt layer 7, when the belt layer 7 is conveyed to the position between the stand columns on the two connecting rods 5, because the belt layer 7 is thin and soft, if the belt layer 7 deviates, one side of the belt layer can touch the roller 6 sleeved on the stand column, and then the deviated belt layer 7 can be corrected by the roller 6 and passes through the two rollers 6, so that continuous centering feeding is realized, and the influence on subsequent detection is avoided. Since the rollers 6 can roll on the columns, when the belt 7 is corrected, the acting force between the rollers and the belt 7 is reduced, and the influence on the belt 7 is reduced.
Although the present invention has been described in detail by referring to the drawings in conjunction with the preferred embodiments, the present invention is not limited thereto. Various equivalent modifications or substitutions can be made on the embodiments of the present invention by those skilled in the art without departing from the spirit and substance of the present invention, and these modifications or substitutions are intended to be within the scope of the present invention/any person skilled in the art can easily conceive of changes or substitutions within the technical scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.
Claims (3)
1. Device of automatic detection belted layer feed direction and width, its characterized in that: the feeding device comprises a photoelectric sensor (1) and a vision sensor, wherein the photoelectric sensor (1) is installed below a conveying guide roller (2), the vision sensor is installed above the conveying guide roller (2) of a feeding frame, and the photoelectric sensor (1) and the vision sensor are respectively electrically connected with a controller.
2. The apparatus for automatically detecting the feeding direction and width of a belt according to claim 1, wherein:
the feeding end of the conveying guide roller (2) is provided with supports (3) on two sides of the conveying guide roller (2), the supports (3) are mounted on a feeding frame, a lead screw (4) is mounted on each support (3) through a bearing, a connecting rod (5) is in threaded connection with each lead screw (4), an upright post is arranged at the end part of each connecting rod (5), and a cylindrical roller (6) is sleeved on each upright post;
the connecting rod (5) is positioned in a gap between two adjacent conveying guide rollers (2), and the upright posts are exposed above the conveying guide rollers (2); the photoelectric sensor (1) and the visual sensor are positioned at the blanking end of the conveying guide roller (2).
3. The apparatus for automatically detecting the feeding direction and width of a belt according to claim 1, wherein: the photoelectric sensors (1) are provided with two.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021298807.5U CN212674066U (en) | 2020-07-06 | 2020-07-06 | Device for automatically detecting feeding direction and width of belted layer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021298807.5U CN212674066U (en) | 2020-07-06 | 2020-07-06 | Device for automatically detecting feeding direction and width of belted layer |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212674066U true CN212674066U (en) | 2021-03-09 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202021298807.5U Active CN212674066U (en) | 2020-07-06 | 2020-07-06 | Device for automatically detecting feeding direction and width of belted layer |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN212674066U (en) |
-
2020
- 2020-07-06 CN CN202021298807.5U patent/CN212674066U/en active Active
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: Device for automatically detecting feeding direction and width of belt layer Effective date of registration: 20220127 Granted publication date: 20210309 Pledgee: Agricultural Bank of China Limited Qingdao Branch Business Department Pledgor: Taikaiying (Qingdao) special tire technology research and Development Co.,Ltd. Registration number: Y2022370010021 |
|
| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PC01 | Cancellation of the registration of the contract for pledge of patent right |
Date of cancellation: 20230413 Granted publication date: 20210309 Pledgee: Agricultural Bank of China Limited Qingdao Branch Business Department Pledgor: Taikaiying (Qingdao) special tire technology research and Development Co.,Ltd. Registration number: Y2022370010021 |
|
| PC01 | Cancellation of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: A device for automatically detecting the feeding direction and width of the belt layer Effective date of registration: 20230421 Granted publication date: 20210309 Pledgee: Agricultural Bank of China Limited Qingdao Branch Business Department Pledgor: Taikaiying (Qingdao) special tire technology research and Development Co.,Ltd. Registration number: Y2023370010040 |
|
| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PC01 | Cancellation of the registration of the contract for pledge of patent right |
Granted publication date: 20210309 Pledgee: Agricultural Bank of China Limited Qingdao Branch Business Department Pledgor: Taikaiying (Qingdao) special tire technology research and Development Co.,Ltd. Registration number: Y2023370010040 |
|
| PC01 | Cancellation of the registration of the contract for pledge of patent right | ||
| CP03 | Change of name, title or address |
Address after: 266061, 9th and 10th floors, Building 2, No. 6 Keyuan Jingsan Road, Laoshan District, Qingdao City, Shandong Province Patentee after: Taikaiying (Qingdao) special tire technology research and Development Co.,Ltd. Country or region after: Zhong Guo Address before: 266000 room 1901, building 2, Tianbao international business center, 61 Haier Road, Laoshan District, Qingdao City, Shandong Province Patentee before: Taikaiying (Qingdao) special tire technology research and Development Co.,Ltd. Country or region before: Zhong Guo |
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| CP03 | Change of name, title or address |