CN212660991U

CN212660991U - Tea strip tidying machine

Info

Publication number: CN212660991U
Application number: CN202021282157.5U
Authority: CN
Inventors: 冯学铭
Original assignee: Individual
Current assignee: Individual
Priority date: 2020-07-02
Filing date: 2020-07-02
Publication date: 2021-03-09
Anticipated expiration: 2030-07-02

Abstract

The utility model belongs to the technical field of the tea processing equipment technique and specifically relates to a tea strip tidying machine is disclosed, which comprises a base, it has the pot body to inlay on the base, the shaping has the rib on the internal wall of pot, the base below is provided with the combustor, the welding of base rear side top has the after-fixing frame, the welding has two slip stands on the after-fixing frame, slidable mounting has vertical sliding sleeve on the slip stand, two on the slip stand the welding has horizontal support frame between the vertical sliding sleeve. Has the advantages that: the tea strip tidying operation is carried out by adopting a machine instead of manpower, so that the working efficiency is high, and the safety is good; the design is novel and reasonable, the operation is convenient, the manufacturing cost is low, and the economic benefit is good; the pot body setting of slope, when tealeaves reason strip, pot body upper end temperature is low, and lower extreme temperature is high, can avoid tealeaves to continuously receive high temperature to influence, and reason strip is effectual, arranges simultaneously that material is simple and convenient, need not shut down, can realize lasting processing.

Description

Tea strip tidying machine

Technical Field

The utility model belongs to the technical field of tea processing equipment technique and specifically relates to a tea strip tidying machine is related to.

Background

The tea leaves are curled into a regular shape after being subjected to enzyme deactivation, the process is called strip tidying, manual strip tidying is adopted in the traditional tea making process, and the production efficiency is low. In order to meet the requirement of modern production, a plurality of tea carding machines appear on the market.

The tea strip tidying machine is equipment for tidying the leaves of tea in the tea frying process. Most of the prior carding machines are of a groove pot structure, namely, a carding groove pot consisting of grooves which are arranged in parallel is connected with a power and transmission mechanism and performs reciprocating motion along the direction vertical to the groove length, tea leaves are pushed and pressed by groove walls in the groove, and meanwhile, the tea leaves are gathered and rolled into a strip bundle shape along with the extrusion of the tea leaves, so that the strip shape of the finished tea in the shape of a natural strip rod bundle is prepared.

When tea leaves are discharged from the existing tea carding machine, the hinge edges of the groove pot need to be driven by a lifting mechanism or lifted manually to the opposite pot edges, so that the tea leaves slide along the obliquely arranged groove cavity, and the tea carding machine is very inconvenient.

SUMMERY OF THE UTILITY MODEL

The utility model provides a tea strip tidying machine for solving the problem.

The technical scheme of the utility model is realized like this:

the tea carding machine comprises a base, wherein a pot body is inlaid on the base, ribs are formed on the inner wall of the pot body, a burner is arranged below the base, a rear fixing frame is welded above the rear side of the base, two sliding stand columns are welded on the rear fixing frame, vertical sliding sleeves are slidably mounted on the sliding stand columns, a horizontal supporting frame is welded between the vertical sliding sleeves on the two sliding stand columns, a lifter is arranged at the rear end of the horizontal supporting frame, two groups of horizontal sliding sleeves are slidably mounted at the front end of the horizontal supporting frame, an upper fixing frame is fixed on one group of the horizontal sliding sleeves through a pin shaft, the other group of the horizontal sliding sleeves are connected with the upper fixing frame through a supporting rod, a power motor is fixed at the tail part of the upper fixing frame through a screw, a gearbox is connected in a transmission manner through the power, the welding has the fixed plate on the sliding sleeve, be fixed with the pivot through the bearing frame on the fixed plate lateral wall, the pivot with the gearbox transmission is connected, the pivot lower extreme has the reason strip brush through the fix with screw.

Furthermore, one end of the supporting rod is connected to the horizontal sliding sleeve in a pin mode, the other end of the supporting rod is fixed to the tail portion of the upper fixing frame through a pin shaft, and when the upper fixing frame is in a horizontal state, the two groups of horizontal sliding sleeves are located at the limit positions of the two ends of the horizontal supporting frame respectively.

Further, the pot body is inclined by 30-50 degrees, a discharge hole is formed in the lowest end of the pot body, a baffle plate is inserted outside the discharge hole, and a fluid director communicated with the discharge hole is welded on the base.

Furthermore, a heat storage cavity is formed in the outer wall of the pot body in a welding mode, and a smoke exhaust pipe communicated into the heat storage cavity is welded to the rear side of the base.

Further, the burner is any one of a gas stove, a coal stove and an electric heater.

Further, the lifter is any one of an electric lifting rod, a hydraulic lifting rod and a pneumatic lifting rod.

Furthermore, the sliding sleeve is perpendicular to the fixing plate, and the sliding sleeve is slidably mounted on the upper fixing frame and fixed by screws.

Furthermore, a control box is fixed on the side wall of the rear fixing frame through screws, and the control box is electrically connected with the lifter and the power motor.

By adopting the technical scheme, the beneficial effects of the utility model are that: the tea strip tidying operation is carried out by adopting a machine instead of manpower, so that the working efficiency is high, and the safety is good; the design is novel and reasonable, the operation is convenient, the manufacturing cost is low, and the economic benefit is good; the pot body setting of slope, when tealeaves reason strip, pot body upper end temperature is low, and lower extreme temperature is high, can avoid tealeaves to continuously receive high temperature to influence, and reason strip is effectual, arranges simultaneously that material is simple and convenient, need not shut down, can realize lasting processing.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without inventive exercise.

Fig. 1 is a perspective view of the present invention;

fig. 2 is a side view of the present invention;

fig. 3 is a side sectional view of the present invention;

fig. 4 is a block diagram of the circuit structure of the present invention.

The reference numerals are explained below:

1. a pan body; 2. a base; 3. a rib; 4. a burner; 5. a heat storage chamber; 6. a smoke exhaust pipe; 7. a control box; 8. a lifter; 9. a vertical sliding sleeve; 10. a horizontal support frame; 11. sliding the upright post; 12. a rear fixing frame; 13. a horizontal sliding sleeve; 14. a support bar; 15. a power motor; 16. a gearbox; 17. an upper fixing frame; 18. a sliding sleeve; 19. a fixing plate; 20. a rotating shaft; 21. a strip tidying brush; 22. a striker plate; 23. a fluid director.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.

As shown in fig. 1-4, the tea strip tidying machine comprises a base 2, a pot body 1 is inlaid on the base 2, ribs 3 are formed on the inner wall of the pot body 1 to facilitate kneading of tea, a burner 4 is arranged below the base 2 to facilitate heating of the pot body 1, a rear fixing frame 12 is welded above the rear side of the base 2, two sliding upright posts 11 are welded on the rear fixing frame 12, vertical sliding sleeves 9 are slidably mounted on the sliding upright posts 11, a horizontal support frame 10 is welded between the vertical sliding sleeves 9 on the two sliding upright posts 11, a lifter 8 is arranged at the rear end of the horizontal support frame 10, the horizontal support frame 10 can be driven by the lifter 8 to move up and down, two groups of horizontal sliding sleeves 13 are slidably mounted at the front end of the horizontal support frame 10, an upper fixing frame 17 is fixed on one group of the horizontal sliding sleeves 13 through a pin shaft, the other group of the horizontal sliding, the inclination of the upper fixing frame 17 can be adjusted by adjusting the distance between the two sets of horizontal sliding sleeves 13, the tail of the upper fixing frame 17 is fixed with a power motor 15 through a screw, the power motor 15 is in transmission connection with a gearbox 16, the gearbox 16 is a reduction gearbox, and the speed ratio is 20: 1, the front end of the upper fixing frame 17 is provided with a sliding sleeve 18, the sliding sleeve 18 is welded with a fixing plate 19, the outer side wall of the fixing plate 19 is fixed with a rotating shaft 20 through a bearing seat, the rotating shaft 20 is in transmission connection with a gearbox 16, the lower end of the rotating shaft 20 is fixed with a strip tidying brush 21 through a screw, when the power motor 15 is started, power passes through the gearbox 16 and then is changed into low speed from high speed, and then the strip tidying brush 21 is driven to rotate to finish the strip tidying work of tea leaves.

In this embodiment, one end of the supporting rod 14 is pinned to the horizontal sliding sleeve 13, the other end of the supporting rod 14 is fixed to the tail of the upper fixing frame 17 through a pin, and when the upper fixing frame 17 is in a horizontal state, the two groups of horizontal sliding sleeves 13 are respectively located at the extreme positions of the two ends of the horizontal supporting frame 10.

In the embodiment, the pot body 1 is inclined by 30-50 degrees, the lowest end of the pot body 1 is provided with a discharge hole, a baffle plate 22 is inserted outside the discharge hole, and a fluid director 23 communicated with the discharge hole is welded on the base 2, so that the discharging is convenient after the strips are arranged.

In this embodiment, weld forming has heat accumulation chamber 5 on the outer wall of pot body 1, reduces thermal loss, improves heat utilization efficiency, and base 2 rear side weld connect communicate to the pipe 6 of discharging fume in heat accumulation chamber 5, when burning coal or coal gas etc. can produce the fuel of waste gas, can derive waste gas, avoids polluting operational environment.

In this embodiment, the burner 4 is any one of a gas range, a coal stove, and an electric heater.

In this embodiment, the lifter 8 is any one of an electric lifter, a hydraulic lifter, and a pneumatic lifter.

In this embodiment, the sliding sleeve 18 is perpendicular to the fixing plate 19, the sliding sleeve 18 is slidably mounted on the upper fixing frame 17 and fixed by screws, and the center distance between the rotating shaft 20 and the power output shaft of the transmission case 16 can be adjusted by adjusting the position of the sliding sleeve 18, so as to facilitate mounting of a chain or a belt for transmission.

In this embodiment, a control box 7 is fixed on the side wall of the rear fixing frame 12 through screws, the control box 7 is electrically connected with the lifter 8 and the power motor 15, a power switch is arranged on the control box 7, and the lifter 8 and the power motor 15 are controlled to be started and stopped by the power switch.

The utility model discloses a theory of operation does: when the tea leaf tidying device is used, the tidying brush 21 extends into the pot body 1 in advance through the height of the horizontal support frame 10 and the inclination angle of the upper fixing frame 17, the tidying brush 21 is in contact with the inner wall of the pot body 1, tea leaves needing tidying are poured into the pot body 1, then the burner 4 is ignited, heat generated by the burner 4 enters the heat storage cavity 5 to heat the pot body 1, the tea leaves are heated, then the power motor 15 is started, the power motor 15 drives the rotating shaft 20 to rotate at a low speed after being decelerated by the gearbox 16, the tidying brush 21 is driven to rotate in the pot body 1, the tea leaves are driven to rotate in the pot body 1 when the tidying brush 21 rotates, when the tea leaves touch the ribs 3, the tea leaves are horizontally thrown, fall, hit and roll, the straight ribs gradually become twisted bundles under the combined action of heat, the tidying is finished, the material baffle 22 is pulled out after the tidying is preliminarily finished, and the tidying brush 21 is pulled, the tea leaves after being straightened are directly discharged along the fluid director 23, then the material baffle plate 22 is closed again, and the tea leaves are poured again to continue straightening processing.

The above description is only a preferred embodiment of the present invention, and should not be taken as limiting the invention, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. Tea strip tidying machine, its characterized in that: comprises a base (2), a pot body (1) is inlaid on the base (2), ribs (3) are formed on the inner wall of the pot body (1), a burner (4) is arranged below the base (2), a rear fixing frame (12) is welded above the rear side of the base (2), two sliding columns (11) are welded on the rear fixing frame (12), vertical sliding sleeves (9) are slidably mounted on the sliding columns (11), a horizontal support frame (10) is welded between the vertical sliding sleeves (9) on the two sliding columns (11), a lifter (8) is arranged at the rear end of the horizontal support frame (10), two groups of horizontal sliding sleeves (13) are slidably mounted at the front end of the horizontal support frame (10), one group of the horizontal sliding sleeves (13) is fixedly provided with an upper fixing frame (17) through a pin shaft, the other group of the horizontal sliding sleeves (13) is connected with the upper fixing frame (17) through a support rod (14), the utility model discloses a bearing frame, including upper fixing frame (17), last mount (17) afterbody has power motor (15) through the fix with screw, power motor (15) transmission is connected with gearbox (16), upper fixing frame (17) front end is provided with sliding sleeve (18), the welding has fixed plate (19) on sliding sleeve (18), be fixed with pivot (20) through the bearing frame on fixed plate (19) lateral wall, pivot (20) with gearbox (16) transmission is connected, pivot (20) lower extreme has reason strip brush (21) through the fix with screw.

2. The tea carding machine of claim 1, wherein: one end of the supporting rod (14) is in pin joint with the horizontal sliding sleeve (13), the other end of the supporting rod (14) is fixed to the tail of the upper fixing frame (17) through a pin shaft, and when the upper fixing frame (17) is in a horizontal state, the two groups of horizontal sliding sleeves (13) are respectively located at the limit positions of the two ends of the horizontal supporting frame (10).

3. The tea carding machine of claim 1, wherein: the pot body (1) is inclined by 30-50 degrees, a discharge port is formed in the lowest end of the pot body (1), a baffle plate (22) is inserted outside the discharge port, and a fluid director (23) communicated with the discharge port is welded on the base (2).

4. The tea carding machine of claim 1, wherein: the pot body (1) outer wall is formed with heat accumulation cavity (5) by welding, the rear side of the base (2) is welded with a smoke exhaust pipe (6) communicated to the heat accumulation cavity (5).

5. The tea carding machine of claim 1, wherein: the burner (4) is any one of a gas stove, a coal stove and an electric heater.

6. The tea carding machine of claim 1, wherein: the lifter (8) is any one of an electric lifting rod, a hydraulic lifting rod and a pneumatic lifting rod.

7. The tea carding machine of claim 1, wherein: the sliding sleeve (18) is perpendicular to the fixing plate (19), and the sliding sleeve (18) is slidably mounted on the upper fixing frame (17) and fixed by screws.

8. The tea carding machine of claim 1, wherein: and a control box (7) is fixed on the side wall of the rear fixing frame (12) through screws, and the control box (7) is electrically connected with the lifter (8) and the power motor (15).