CN212652966U - Filter absorber end cover assembly production line - Google Patents
Filter absorber end cover assembly production line Download PDFInfo
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- CN212652966U CN212652966U CN202021065625.3U CN202021065625U CN212652966U CN 212652966 U CN212652966 U CN 212652966U CN 202021065625 U CN202021065625 U CN 202021065625U CN 212652966 U CN212652966 U CN 212652966U
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Abstract
The utility model belongs to the field of filter absorber production facility, it discloses a filter absorber end cover equipment production line, including the input unit that is used for the box to carry before the end cover equipment, be used for the output unit that the box carried after the end cover equipment, be equipped with the equipment unit that is used for the end cover equipment between input unit, the output unit, the top of equipment unit is equipped with and is used for shifting the box before the equipment to the equipment unit or shifting the unit on the output unit from the equipment unit with the box after the equipment. The assembly production line of the end cover of the filter absorber is simple and compact in structure and reliable in work, and the assembly of the end cover of the filter absorber and the box body is effectively realized.
Description
Technical Field
The utility model relates to a filter absorber production facility field specifically is a filter absorber end cover assembly production line.
Background
The civil air defense special filter absorber is arranged in a toxin filtering and ventilating system of peacetime and war time combined works, removes chemical toxin agents, biological warfare agents and radioactive dust in the air through a self-contained exciter, a fine filter and the toxin filter, kills microorganism bacteria trapped on a fine filter unit, prevents the biological warfare agents from propagating or migrating in a large quantity, and provides clean air for the works.
The filter absorber mainly comprises a free radical exciter, a fine filter unit, a toxin filter unit, an air inlet and outlet diffuser, a blind cover and the like; the free radical exciter, the fine filter unit and the toxin filter unit are arranged in the box body, the air inlet and outlet diffusers are end covers arranged at two ends of the box body, and the blind covers are arranged on the end covers.
In the production field of the filter absorber, the box body and the two ends matched with the end covers, the end covers and one end matched with the box body are provided with surrounding edges for assembling, when the end covers are installed at the end parts of the box body, the end covers are arranged downwards, the box body is arranged upwards, and then the assembling equipment is adopted to press the surrounding edges of the assembling plate on the box body and the end covers in a rotating and bending mode.
The applicant of the chemical equipment limited company of Tesai, Foshan City proposed a utility model publication No. CN205366907U in 2016, which discloses a civil air defense filter absorber assembly production line, which comprises a frame, a circulating glue-beating area and a rotary pressing line-down area; the circulating glue beating area comprises an annular track, the circulating glue beating area comprises a working section, and the working section is provided with an upper shell position roller table, an in-plane steering roller table, a turnover position roller table, a glue beating position roller table and a lifting position roller table which are arranged on the rack; a connecting section is arranged between spinning offline areas of the circulating gluing area; the rotary winding-off area comprises a three-dimensional crane, a spinning machine, a turning machine, a plane turntable and a turnover winding-off device which are arranged on a rack.
The prior art has the problems that in the scheme of the civil air defense filter absorber assembly production line, the filter absorber is assembled through one assembly production line, and a large production field is required; in the case of insufficient production sites, production areas are generally divided into different processes.
According to the scheme of the civil air defense filter absorber assembly production line, the end covers are overturned by overturning equipment on the production line when being installed, and are conveyed into the spinning machine by the three-dimensional crane after being overturned, so that the equipment occupies a large space.
Therefore, the technical problem to be solved by the application is as follows: how to provide a production line suitable for assembly of a filter absorber end cover, which has compact structure and reliable work.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a gas particulate filter end cover equipment production line, this gas particulate filter end cover equipment production line simple structure is compact, and reliable operation has realized the equipment of gas particulate filter end cover and box effectively.
In order to achieve the above object, the utility model provides a following technical scheme: the utility model provides a filter absorber end cover assembly line, is including the input unit that is used for the box to carry before the end cover equipment, the output unit that is used for the box to carry after the end cover equipment, be equipped with the equipment unit that is used for the end cover equipment between input unit, the output unit, the top of equipment unit is equipped with and is used for shifting the box before the equipment to the equipment unit from the input unit or shifting the box after the equipment to the transfer unit on the output unit from the equipment unit.
In the assembly production line for the end cover of the filter absorber, the transfer unit comprises a rack, a transfer module is arranged on the rack, a clamping module fixed during box transfer is arranged on the transfer module, and the clamping module can rotate; one end of the rack extends to the upper part of the input unit, and the other end of the rack extends to the upper part of the output unit.
In the assembly production line for the end cover of the filter absorber, the transfer module comprises a movable plate which is arranged on the rack and can move back and forth along the conveying direction of the box body, and a lifting plate which can be lifted is arranged below the movable plate; the clamping module comprises clamping plates which are arranged at two ends of the lifting plate and can move along the length direction of the movable plate relatively, and a rotatable sucker group is arranged at the lower part of each clamping plate.
In the assembly production line of the end cover of the filter absorber, the sucker group comprises a plurality of suckers which are arranged in a divergent manner, the suckers are rotatably connected to the clamping plate through a mounting seat, and a gear fixedly connected with the mounting seat is arranged on one side, away from the mounting seat, of the clamping plate; the clamping plate is provided with a rack matched with the gear, the rack is connected to a guide groove formed in the clamping plate in a sliding mode, and the clamping plate is further provided with a first telescopic cylinder for driving the rack to move back and forth along the length direction of the guide groove.
In the assembly production line for the end cover of the filter absorber, the upper part of the clamping plate is connected to the bottom of the lifting plate in a sliding manner, and two ends of the lifting plate are provided with second telescopic cylinders for driving the clamping plate to move relatively; the rack is provided with a screw rod matched with one end of the movable plate in the length direction and a guide rail matched with the other end of the movable plate, the screw rod is driven to rotate by a motor arranged on the rack, and the movable plate is driven to move by the screw rod; and a third telescopic cylinder for driving the lifting plate to lift is arranged on the moving plate.
In foretell filter absorber end cover assembly line, the equipment unit includes the frame, be equipped with the workstation that is used for placing the end cover of waiting to assemble and the box of waiting to assemble that can have enough to meet the need on the frame, still be equipped with the assembly bench that is used for end cover and box equipment on the frame.
In the assembly production line for the end cover of the filter absorber, the assembly table comprises a fixed seat fixedly connected to the base, a sliding seat capable of moving back and forth along the center of the workbench is arranged on the fixed seat, a liftable assembly plate is arranged on the sliding seat, and a pressing wheel for pressing the assembly plate, the box body surrounding edge and the end cover surrounding edge is arranged at one end of the assembly plate.
In the assembly production line of the end cover of the filter absorber, the workbench is provided with an accommodating cavity for accommodating the end cover to be assembled, and the top of the accommodating cavity is provided with a step platform for placing the assembling plate, the box body surrounding edge and the end cover surrounding edge;
when the end cover and the box body are assembled, the pressing wheel extends to the step platform.
In the assembly production line for the end covers of the filter absorbers, the input unit comprises a first roller conveyor, and a first supporting plate for placing a box body to be assembled is arranged on the first roller conveyor; the output unit comprises a second roller conveyor, and a second supporting plate used for placing the assembled box body is arranged on the second roller conveyor.
Compared with the prior art, the beneficial effects of the utility model are that:
the utility model discloses in, be equipped with the transfer module in the transfer unit, be equipped with rotatable clamping module in the transfer module, through transfer module, clamping module realize treat the rotation and the transfer of equipment box, the equipment of box is realized to rethread equipment unit, and its is simple compact, and area is little, and it need not manual operation simultaneously and places the box in the equipment unit, and reliable operation reduces staff's intensity of labour, has realized the equipment of filter-absorber end cover with the box effectively.
Drawings
Fig. 1 is a plan view of embodiment 1 of the present invention;
fig. 2 is a perspective view of a transfer unit according to embodiment 1 of the present invention;
fig. 3 is a side view of a transfer unit of embodiment 1 of the present invention;
fig. 4 is a structural view of an assembly table according to embodiment 1 of the present invention;
fig. 5 is an assembly unit of embodiment 1 of the present invention with an assembly table removed;
fig. 6 is a structural view of a mounting plate according to embodiment 1 of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Example 1
Referring to fig. 1 to 6, an assembly line for end caps of a filter absorber includes an input unit 1 for conveying a box body before end cap assembly and an output unit 2 for conveying a box body after end cap assembly, an assembly unit 3 for end cap assembly is disposed between the input unit 1 and the output unit 2, and a transfer unit 4 for transferring the box body before assembly from the input unit 1 to the assembly unit 3 or transferring the box body after assembly from the assembly unit 3 to the output unit 2 is disposed above the assembly unit 3.
In practical application, the specific working process is as follows: the end cover to be assembled is manually placed on the assembling unit 3, the box body to be assembled manufactured in the previous process is placed on the input unit 1, when the box body to be assembled is input to the position to be transferred by the input unit 1, the input unit 1 stops conveying work, the box body to be assembled is transferred into the assembling unit 3 by the transfer unit 4, the assembling of the end cover and the box body is realized by the assembling unit 3, and after the assembling is finished, the box body to be assembled is transferred onto the output unit 2 by the transfer unit 4.
Preferably, the transfer unit 4 includes a frame 41, a transfer module 42 is disposed on the frame 41, a clamping module 43 for fixing the box body during transfer is disposed on the transfer module 42, and the clamping module 43 is rotatable; one end of the frame 41 extends above the input unit 1, and the other end extends above the output unit 2.
Specifically, in order to improve the stability of the case to be assembled on the input unit 1, the case to be assembled is horizontally placed on the input unit 1 along the length direction of the case to be assembled, when the end cover is assembled with the case, the case needs to be arranged in a manner that the length direction is perpendicular to the horizontal plane, when the case to be assembled is input to the position to be transferred, the gripping of the case to be assembled is realized by the gripping module 43, after the gripping, the case is transferred onto the assembling unit 3 under the action of the transfer module 42, and the gripping module 43 can convert the case from the state that the length direction is horizontally arranged into the state that the length direction is perpendicular to the horizontal plane in a rotating manner in the transferring process; when the assembly is completed, the box body is also rotated by the clamping module 43 from the state of horizontal arrangement in the length direction to the state of vertical to the horizontal plane in the length direction.
As a specific implementation of the preferred embodiment, referring to fig. 2 to 3, the transfer module 42 includes a moving plate 421 disposed on the frame 41 and capable of moving back and forth along the box conveying direction, and a lifting plate 424 capable of lifting is disposed below the moving plate 421; the clamping module 43 comprises clamping plates 431 arranged at two ends of the moving plate 421 and capable of relatively moving along the length direction of the moving plate 421, and a rotatable sucker group 432 is arranged at the lower part of the clamping plates 431.
Specifically, the suction cup set 432 comprises a plurality of suction cups which are arranged in a divergent manner, the suction cups are rotatably connected to a clamping plate 431 through a mounting seat 433, and a gear 434 fixedly connected with the mounting seat 433 is arranged on one side of the clamping plate 431 away from the mounting seat 433; the clamping plate 431 is provided with a rack 435 matched with the gear 434, the rack 435 is slidably connected to a guide groove 436 arranged on the clamping plate 431, and the clamping plate 431 is further provided with a first telescopic cylinder 437 for driving the rack 435 to move back and forth along the length direction of the guide groove 436.
The sucker drives the rack 435 to stretch and retract through the first telescopic cylinder 437, and drives the gear 434 to rotate, so that the mounting base 433 rotates, and in practical application, a bearing is arranged between the mounting base 433 and the clamping plate 431; the effective length of the rack 435 is just driven by the first telescopic cylinder 437 to enable the gear 434 to drive the mounting base 433 to rotate by 90 degrees.
As a specific implementation of the preferred embodiment, the upper part of the clamping plate 431 is slidably connected to the bottom of the lifting plate 424, and both ends of the lifting plate 424 are provided with second telescopic cylinders 422 for driving the clamping plate 431 to move relatively; a screw 423 matched with one end of the moving plate 421 in the length direction and a guide rail 426 matched with the other end of the moving plate 421 are arranged on the rack 41, the screw 423 is driven to rotate by a motor 44 arranged on the rack 41, and the moving plate 421 is driven to move by the screw 423; the moving plate 421 is provided with a third telescopic cylinder 425 for driving the lifting plate 424 to lift.
Specifically, the lifting plate 424 and the clamping plate 431 are matched through a sliding rail sliding groove, the sliding groove is arranged on two sides of the lifting plate 424 in the length direction, a groove for accommodating the lifting plate 424 is arranged on the upper portion of the clamping plate 431, and a sliding rail portion matched with the sliding groove is arranged on the upper portion of the clamping plate 431;
the second telescopic cylinder 422 drives the clamping plate 431 to extend and retract; the third telescopic cylinder 425 drives the lifting plate 424 to lift; the screw 423 drives the moving plate 421 to move back and forth;
the transfer of the box body is realized through the matching work of the second telescopic cylinder 422, the third telescopic cylinder 425 and the screw rod 423.
Preferably, referring to fig. 1, the assembling unit 3 includes a base 31, a rotatable workbench 32 for placing an end cover to be assembled and a box to be assembled is disposed on the base 31, and an assembling table 33 for assembling the end cover and the box is further disposed on the base 31.
As a specific implementation of the preferred embodiment, referring to fig. 1 and fig. 4, the assembly table 33 includes a fixed seat 331 fixedly connected to the base 31, a sliding seat 332 capable of moving back and forth along the center of the worktable 32 is disposed on the fixed seat 331, a liftable assembly plate 333 is disposed on the sliding seat 332, and a pressing wheel 334 for pressing the assembly plate, the box surrounding edge, and the end cover surrounding edge is disposed at one end of the assembly plate 333;
the fixed seat 32 is further provided with a guide wheel 335 for matching with the workbench 32 when rotating, and when the workbench 32 rotates, the guide wheel 335 matches with the outer wall of the workbench 32.
Referring to fig. 1 and 5, a containing cavity 321 for containing an end cover to be assembled is arranged on the workbench 32, and a step platform 322 for placing an assembling plate, a box body surrounding edge and an end cover surrounding edge is arranged at the top of the containing cavity 321;
when the end cover and the box body are assembled, the workbench 32 rotates, the press wheel 334 extends to the step platform 322, and the press wheel 334 is manually controlled to lift or move according to the press fit degree of the assembly plate, so that the press fit of the assembly plate, the box body surrounding edge and the end cover surrounding edge is realized, and the assembly of the end cover and the box body of the filter absorber is realized.
Preferably, the input unit 1 comprises a first roller conveyor 11, and a first pallet 12 for placing the box body to be assembled is arranged on the first roller conveyor 11; the output unit 2 comprises a second roller conveyor 21, and a second supporting plate 22 for placing the assembled box body is arranged on the second roller conveyor 21.
Because the input unit 1 and the output unit 2 adopt roller conveyors, and the filter absorber box body is provided with a surrounding edge for assembly, the arrangement of the first supporting plate 12 and the second supporting plate 22 effectively ensures the normal operation of box body conveying, and prevents the surrounding edge from interfering with conveying rollers on the roller conveyors when the box body is conveyed.
It is obvious to a person skilled in the art that the invention is not restricted to details of the above-described exemplary embodiments, but that it can be implemented in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (9)
1. The assembly production line for the end covers of the filtering absorbers comprises an input unit and an output unit, wherein the input unit is used for conveying the box body before the end covers are assembled, the output unit is used for conveying the box body after the end covers are assembled, the assembly unit is used for assembling the end covers and is arranged between the input unit and the output unit, and a transfer unit used for transferring the box body before the assembly to the assembly unit or transferring the box body after the assembly to the output unit from the assembly unit is arranged above the assembly unit.
2. The assembly line of filter absorber end caps according to claim 1, wherein the transfer unit comprises a frame, a transfer module is arranged on the frame, a clamping module for fixing the box body during transfer is arranged on the transfer module, and the clamping module is rotatable; one end of the rack extends to the upper part of the input unit, and the other end of the rack extends to the upper part of the output unit.
3. The assembly production line for the end covers of the filter absorbers as claimed in claim 2, wherein the transfer module comprises a moving plate which is arranged on the frame and can move back and forth along the conveying direction of the box body, and a lifting plate which can be lifted and lowered is arranged below the moving plate; the clamping module comprises clamping plates which are arranged at two ends of the lifting plate and can move along the length direction of the movable plate relatively, and a rotatable sucker group is arranged at the lower part of each clamping plate.
4. The assembly line of claim 3, wherein the suction cup set comprises a plurality of suction cups arranged in a diverging pattern, the suction cups being rotatably connected to a clamping plate via a mounting base, a gear fixedly connected to the mounting base being provided on a side of the clamping plate remote from the mounting base; the clamping plate is provided with a rack matched with the gear, the rack is connected to a guide groove formed in the clamping plate in a sliding mode, and the clamping plate is further provided with a first telescopic cylinder for driving the rack to move back and forth along the length direction of the guide groove.
5. The assembly line of claim 4, wherein the upper portion of the clamping plate is slidably connected to the bottom of the lifting plate, and the two ends of the lifting plate are provided with second telescopic cylinders for driving the clamping plate to move relatively; the rack is provided with a screw rod matched with one end of the movable plate in the length direction and a guide rail matched with the other end of the movable plate, the screw rod is driven to rotate by a motor arranged on the rack, and the movable plate is driven to move by the screw rod; and a third telescopic cylinder for driving the lifting plate to lift is arranged on the moving plate.
6. The assembly line of claim 1, wherein the assembly unit comprises a base, the base is provided with a rotatable workbench for placing the end cap to be assembled and the box body to be assembled, and the base is further provided with an assembly table for assembling the end cap and the box body.
7. The assembly line for assembling filter absorber end caps according to claim 6, wherein the assembly table comprises a fixed base fixedly connected to the machine base, a sliding base capable of moving back and forth along the center of the working table is arranged on the fixed base, a lifting assembly plate is arranged on the sliding base, and a pressing wheel for pressing the assembly plate, the box body surrounding edge and the end cap surrounding edge is arranged at one end of the assembly plate.
8. The assembly production line of the end covers of the filter absorbers as claimed in claim 7, wherein the workbench is provided with a containing cavity for containing the end covers to be assembled, and the top of the containing cavity is provided with a step platform for placing the assembling plate, the box body surrounding edge and the end cover surrounding edge;
when the end cover and the box body are assembled, the pressing wheel extends to the step platform.
9. The filter absorber end cap assembly line of claim 1, wherein the input unit comprises a first roller conveyor on which a first pallet for placing a box to be assembled is placed; the output unit comprises a second roller conveyor, and a second supporting plate used for placing the assembled box body is arranged on the second roller conveyor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021065625.3U CN212652966U (en) | 2020-06-10 | 2020-06-10 | Filter absorber end cover assembly production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021065625.3U CN212652966U (en) | 2020-06-10 | 2020-06-10 | Filter absorber end cover assembly production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212652966U true CN212652966U (en) | 2021-03-05 |
Family
ID=74754028
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202021065625.3U Active CN212652966U (en) | 2020-06-10 | 2020-06-10 | Filter absorber end cover assembly production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN212652966U (en) |
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2020
- 2020-06-10 CN CN202021065625.3U patent/CN212652966U/en active Active
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| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CP03 | Change of name, title or address | ||
| CP03 | Change of name, title or address |
Address after: 311800 comprehensive workshop, No. 38, wanwang Road, Taozhu street, Zhuji City, Shaoxing City, Zhejiang Province Patentee after: Zhejiang Donghuang civil air defense equipment Co.,Ltd. Address before: No.3, yinzhantaiji industrial city, Longtang Town, Qingcheng District, Qingyuan City, Guangdong Province 511542 Patentee before: GUANGDONG DONGHUANG TECHNOLOGY Co.,Ltd. |