CN212646864U - Rotating disc type electric inductance bag measuring machine - Google Patents
Rotating disc type electric inductance bag measuring machine Download PDFInfo
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- CN212646864U CN212646864U CN202021399438.9U CN202021399438U CN212646864U CN 212646864 U CN212646864 U CN 212646864U CN 202021399438 U CN202021399438 U CN 202021399438U CN 212646864 U CN212646864 U CN 212646864U
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Abstract
The utility model discloses a turntable type electrical inductance measuring and packaging machine, which comprises a workbench, a control box, a carrier tape unreeling turntable, a rolling turntable, a cover film unreeling turntable, a detection mechanism, a hot pressing mechanism and a blanking mechanism; the detection mechanism comprises a circular turntable, a plurality of vacuum suckers which are fixedly arranged at the edge of the circular turntable and distributed in a circumferential array, and a feeding straight guide rail, a first detector, a first recovery box, a second detector, a second recovery box, a third detector, a third recovery box and a carrier belt which are sequentially positioned below the vacuum suckers along the rotation direction of the circular turntable; through changing the swing arm into the circular rotating disc, and set gradually pay-off straight guide rail, first detector, first collection box, second detector, second collection box, third detector, third collection box and carrier band below the circular rotating disc, detection mechanism's swing range is little and the test point is fixed to make the characteristic test of product more stable, reduced the erroneous judgement in the test, improved production efficiency.
Description
Technical Field
The utility model relates to an inductance production technical field, concretely relates to chartered plane is surveyed to carousel formula inductance.
Background
Integrated into one piece paster inductance needs to examine entirely just can the shipment to the outward appearance and the relevant characteristic of product before shipment, and relevant characteristic includes: the L value, the Q value, the DCR and the interlayer short circuit test are carried out, the L value and the Q value are simultaneously tested by one test instrument, the DCR and the interlayer short circuit test are separately tested, three test positions need to be reserved on a bag testing machine and are respectively connected with three test instruments, the swing arm type bag testing machine is large in swing amplitude, the test positions are easy to move, the phenomenon of test misjudgment is caused, and the test efficiency is low.
SUMMERY OF THE UTILITY MODEL
In view of this, the utility model aims at providing a reduce test erroneous judgement and improve production efficiency's carousel formula electricity sensing chartered plane.
In order to solve the technical problem, the technical scheme of the utility model is that: a rotary table type electric inductance bag testing machine comprises a workbench, a control box, a carrier band unreeling rotary table, a reeling rotary table, a cover film unreeling rotary table, a detection mechanism, a hot pressing mechanism and a blanking mechanism, wherein the control box is positioned on one side of the workbench; the detection mechanism comprises a circular turntable positioned above the workbench, a plurality of vacuum chucks which are fixedly arranged at the edge of the circular turntable and distributed in a circumferential array manner, and have downward openings, a feeding straight guide rail, a first detector, a first recovery box, a second detector, a second recovery box, a third detector, a third recovery box and a carrier tape, wherein the feeding straight guide rail is arranged on the workbench in sequence along the rotation direction of the circular turntable and is positioned below the vacuum chucks and used for conveying an inductor to be detected, the first detector is used for detecting the L value and the Q value of the inductor, the first recovery box is used for recovering the inductor with the unqualified L value and the Q value in a test, the second detector is used for testing the DCR of the inductor, the second recovery box is used for recovering the inductor with the unqualified DCR in a test, the third recovery box is used for recovering the inductor with the unqualified; the vacuum chuck is electrically connected with the control box, and the first detector, the second detector and the third detector are all electrically connected with the control box.
Preferably, the workbench is fixedly provided with a pressure sensor located below the vacuum chuck, the carrier belt is located between the pressure sensor and the vacuum chuck, the four corners of the bottom of the workbench are welded and fixed with supporting legs, the workbench is provided with a through hole, and the through hole is used for the carrier belt to pass through.
Preferably, the vacuum chucks are eight, and the eight vacuum chucks correspond to the feeding straight guide rail, the first detector, the first recovery box, the second detector, the second recovery box, the third detector, the third recovery box and the carrier belt respectively, that is, after two adjacent vacuum chucks are connected with the center of the circular turntable, the included angle between the two connection lines is forty-five degrees.
Preferably, the bottom center of the circular rotating disc is fixedly connected with a first rotating shaft, the first rotating shaft penetrates through a rotating motor fixedly connected with the workbench from top to bottom, the rotating motor is fixedly connected with the first rotating shaft through a cam indexer, the rotating motor is fixedly installed at the top of the supporting plate, a lifting cylinder is fixedly connected to the bottom of the supporting plate, and the rotating motor is electrically connected with the control box.
Preferably, the feeding straight guide rail is communicated with the blanking mechanism.
Preferably, the carrier tape unreeling turntable is in transmission connection with the reeling turntable through the carrier tape.
Preferably, the cover film unreeling turntable is in transmission connection with the reeling turntable through the cover film.
Preferably, a second rotating shaft is fixedly mounted at the center of the rolling turntable, a driving motor is fixedly connected to one end of the second rotating shaft, and the driving motor is electrically connected with the control box.
Preferably, the hot pressing mechanism is in including setting up the mount table of workstation top sets up the push cylinder at mount table top, the output of push cylinder runs through mount table fixedly connected with hot pressing head from top to bottom, the hot pressing head is located the top of carrier band, push cylinder and control box electric connection.
The utility model discloses technical effect mainly embodies: through changing the swing arm into the circular rotating disc, and set gradually the straight guide rail of pay-off below the circular rotating disc, first detector, first collection box, the second detector, the second collection box, the third detector, third collection box and carrier band, detection mechanism's swing range is little and the test point is fixed, thereby make the characteristic test of product more stable, misjudgement in the test has been reduced, production efficiency has been improved, and can also pass through vacuum chuck and pressure sensor's cooperation, thereby judge whether the carrier band carries the inductance, be favorable to the complete carrier band of rolling carousel rolling.
Drawings
Fig. 1 is a schematic diagram of a turntable type electrical sensing packaging machine of the present invention;
FIG. 2 is a schematic top view of a portion of FIG. 1;
FIG. 3 is a schematic front view of the testing mechanism of FIG. 1;
fig. 4 is a schematic side view of the winding carousel of fig. 1.
Detailed Description
The following detailed description of the embodiments of the present invention is made with reference to the accompanying drawings, so that the technical solution of the present invention can be more easily understood and grasped.
In the present embodiment, it should be understood that the terms "middle", "upper", "lower", "top", "right", "left", "above", "back", "middle", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of describing the present invention, and do not indicate or imply that the referred devices or elements must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.
In the present embodiment, if the connection or fixing manner between the components is not specifically described, the connection or fixing manner may be a bolt fixing manner, a pin connecting manner, or the like, which is commonly used in the prior art, and therefore, details thereof are not described in the present embodiment.
A rotating disc type electric sensing packing machine is shown in figure 1 and comprises a workbench 1, a control box 2 positioned on one side of the workbench 1, a carrier band unreeling rotating disc 3 arranged below the workbench 1, a rolling rotating disc 4 arranged on one side of the workbench 1 and in transmission connection with the carrier band unreeling rotating disc 3, a cover film unreeling rotating disc 5 arranged on the workbench 1, positioned between the carrier band unreeling rotating disc 3 and the rolling rotating disc 4 and in transmission connection with the rolling rotating disc 4, and a cover film unreeling rotating disc 5 arranged on the workbench 1, and the cover film unreeling mechanism 6 is arranged between the cover film unreeling turntable 5 and the cover film unreeling turntable 4, the hot pressing mechanism 7 is arranged on the workbench 1 and is positioned between the detection mechanism 6 and the cover film unreeling mechanism 5, and the blanking mechanism 8 is arranged on the workbench 1 and is positioned between the hot pressing mechanism 7 and the detection mechanism 6. The carrier tape unreeling turntable 3 is in transmission connection with the reeling turntable 4 through a carrier tape 601. The cover film unreeling turntable 5 is in transmission connection with the rolling turntable 4 through a cover film 51. Hot press mechanism 7 is in including setting up mount table 71 above workstation 1 sets up the push cylinder 72 at mount table 71 top, push cylinder 72's output runs through mount table 71 fixedly connected with hot pressing head 73 from top to bottom, hot pressing head 73 is located the top of carrying belt 601, push cylinder 72 and control box 1 electric connection.
As shown in fig. 2, the detecting mechanism 6 includes a circular turntable 61 located above the worktable 1, a plurality of vacuum chucks 62 fixedly installed at the edge of the circular turntable 61 and distributed in a circumferential array with openings facing downward, along the rotation direction of the circular turntable 62, a feeding straight guide rail 63 which is arranged on the workbench 1 and is positioned below the vacuum chuck 62 and used for conveying the inductor to be detected, a first detector 64 used for detecting the L value and the Q value of the inductor 101, a first recovery box 65 used for recovering the inductor 101 with the unqualified L value and the Q value in test, a second detector 66 used for the DCR test of the inductor 101, a second recovery box 67 used for recovering the inductor 101 with the unqualified DCR test, a third detector 68 used for the interlayer short circuit test of the inductor 101, a third recovery box 69 used for recovering the inductor 101 with the unqualified interlayer short circuit test and a carrier tape 601 used for accommodating the inductor 101; the vacuum chuck 62 is electrically connected to the control box 4, and the first detector 64, the second detector 66 and the third detector 68 are electrically connected to the control box 2. The vacuum chucks 62 are eight, the eight vacuum chucks 62 correspond to the feeding straight guide rail 63, the first detector 64, the first recovery box 65, the second detector 66, the second recovery box 67, the third detector 68, the third recovery box 69 and the carrier tape 601 respectively, namely, after the two adjacent vacuum chucks 62 are connected with the center of the circular turntable 61, the included angle between the two connection lines is forty-five degrees.
As shown in fig. 1-2, a pressure sensor 11 located below the vacuum chuck 62 is fixedly mounted on the workbench 1, the carrier tape 601 is located between the pressure sensor 11 and the vacuum chuck 62, support legs 12 are welded and fixed at four corners of the bottom of the workbench 1, a through hole 13 is formed in the workbench 1, and the through hole 13 is used for the carrier tape 601 to pass through.
As shown in fig. 3, a first rotating shaft 611 is fixedly connected to the bottom center of the circular rotating disk 61, the first rotating shaft 611 penetrates through the workbench 1 from top to bottom, the rotating motor 612 is fixedly connected to the first rotating shaft 611 through a cam indexer 613, the rotating motor 612 is fixedly installed at the top of the supporting plate 614, a lifting cylinder 615 is fixedly connected to the bottom of the supporting plate 614, and the rotating motor 612 is electrically connected to the control box 2. The straight feeding guide rail 63 is communicated with the blanking mechanism 8, and it is known knowledge in the art how the blanking mechanism of the bag measuring machine performs blanking and is communicated with the straight rail, for example, chinese patent CN 208994011U discloses in the specification that when a large number of inductors need to be tested, the inductors can be put into the circular vibrating plate in batches through the feeding hopper, the circular vibrating plate is used to arrange the inductors distributed in disorder, so that the inductors sequentially enter the straight guide rail, and then sequentially enter the testing mechanism through the straight guide rail to be tested, thereby realizing batch testing of the inductors, and how the blanking mechanism performs blanking and is communicated with the straight rail is not the key point of the bag measuring machine, and is not repeated here.
As shown in fig. 4, a second rotating shaft 41 is fixedly mounted at the center of the winding turntable 4, one end of the second rotating shaft 41 is fixedly connected with a driving motor 42, and the driving motor 42 is electrically connected with the control box 2.
In this embodiment, the control box 2 is a PLC controller of model S7-300, the pressure sensor 11 is model SBT674, the vacuum chuck 62 is model ZPT40HN/S-J25-B01-a18, the rotary motor 612 is a servo motor of model 110ST-M04030LFB, the cam indexer 613 is model HSD-45DF, the lift cylinder 615 is model SC40 x 50, the drive motor 42 is a servo motor of model 110ST-M04030LFB, and the push cylinder 72 is model SC40 x 75.
The working principle is as follows: firstly, the carrier tape unreeling turntable 3 and the reeling disc 4 are connected together through a carrier tape 601, and then the cover film unreeling turntable 5 and the reeling disc 4 are connected together through a cover film 51.
Step two, the lifting cylinder 615 drives the circular turntable 61 to descend, the inductor 101 on the feeding straight guide rail 63 is adsorbed and fixed through the vacuum sucker 62 on the circular turntable 61, the lifting cylinder 615 drives the circular turntable 61 to ascend, the rotary motor 612 drives the vacuum sucker 62 on the circular turntable 61 to rotate 45 degrees through the cam indexer 613, then the lifting cylinder 615 drives the vacuum sucker 62 to descend, the vacuum sucker 62 loosens the inductor 101, the inductor 101 is placed on the test point of the first tester 64, the first tester 64 tests the Q value and the L value of the inductor 101, after the test is finished, the vacuum sucker 62 adsorbs and fixes the inductor 101, and then the lifting cylinder 615 drives the vacuum sucker 62 to ascend.
Step three, the rotating motor 612 drives the vacuum chuck 62 on the circular turntable 61 to rotate 45 degrees through the cam indexer 613, then the lifting cylinder 615 drives the vacuum chuck 62 to descend, if the Q value and the L value of the inductor tested in the step two are not qualified, the vacuum chuck 62 loosens the inductor 101, the inductor 101 falls into the first recovery box 65, if the Q value and the L value of the inductor tested in the step two are qualified, the vacuum chuck 62 does not loosen the fixed inductor 101, and then the lifting cylinder 615 drives the vacuum chuck 62 to ascend.
Step four, the rotating motor 612 drives the vacuum chuck 62 on the circular turntable 61 to rotate 45 degrees through the cam indexer 613, then the lifting cylinder 615 drives the vacuum chuck 62 to descend, the vacuum chuck 62 loosens the inductor 101, the inductor 101 is placed on the test point of the second tester 66, the second tester 66 tests the LCR of the inductor 101, after the test is finished, the vacuum chuck 62 adsorbs and fixes the inductor 101, and then the lifting cylinder 615 drives the vacuum chuck 62 to ascend.
Step five, the rotating motor 612 drives the vacuum chuck 62 on the circular turntable 61 to rotate 45 degrees through the cam indexer 613, then the lifting cylinder 615 drives the vacuum chuck 62 to descend, if the inductor LCR tested in the step four is not qualified, the inductor 101 is loosened by the vacuum chuck 62, the inductor 101 falls into the second recycling bin 67, if the inductor LCR tested in the step four is qualified, the inductor 101 is not loosened by the vacuum chuck 62, and then the lifting cylinder 615 drives the vacuum chuck 62 to ascend.
Step six, the rotating motor 612 drives the vacuum chuck 62 on the circular turntable 61 to rotate 45 degrees through the cam indexer 613, then the lifting cylinder 615 drives the vacuum chuck 62 to descend, the vacuum chuck 62 loosens the inductor 101, the inductor 101 is placed on a test point of the third tester 68, the third tester 68 tests an interlayer circuit of the inductor 101, after the test is finished, the vacuum chuck 62 adsorbs and fixes the inductor 101, and then the lifting cylinder 615 drives the vacuum chuck 62 to ascend.
Step seven, the rotating motor 612 drives the vacuum chuck 62 on the circular turntable 61 to rotate 45 degrees through the cam indexer 613, then the lifting cylinder 615 drives the vacuum chuck 62 to descend, if the inductor interlayer circuit tested in the step six is unqualified, the vacuum chuck 62 loosens the inductor 101, the inductor 101 falls into the third recycling box 69, if the inductor interlayer short circuit tested in the step four is qualified, the vacuum chuck 62 does not loosen the fixed inductor 101, and then the lifting cylinder 615 drives the vacuum chuck 62 to ascend.
Step eight, the rotating motor 612 drives the vacuum chuck 62 on the circular turntable 61 to rotate 45 degrees through the cam indexer 613, then the lifting cylinder 615 drives the vacuum chuck 62 to descend, if the test of the inductance is qualified, the vacuum chuck 62 presses the inductance 101 into the accommodating groove on the carrier tape 601, at this time, the pressure sensor 11 obtains a pressure signal and transmits the pressure signal back to the control box 2, after the vacuum chuck 62 loosens the inductance 101, and the lifting cylinder 615 drives the vacuum chuck 62 to ascend, the control box 2 controls the driving motor 42 to rotate to drive the carrier tape 601 to rotate, the next empty accommodating groove on the carrier tape 601 is located right below the vacuum chuck 62, if one of the tests of the inductance is unqualified, the vacuum chuck 62 does not adsorb and fix the inductance 101, therefore, when the vacuum chuck 62 descends, the pressure sensor 11 cannot obtain the pressure signal, after the lifting cylinder 615 drives the vacuum chuck 62 to ascend, the control box 2 cannot control the driving motor 42 to rotate, and the accommodating groove which is not provided with the inductor 101 on the carrier tape 601 is still positioned under the vacuum chuck 62; the rotating motor 612 drives the vacuum chuck 62 on the circular turntable 61 to rotate 45 degrees through the cam indexer 613, then the lifting cylinder 615 drives the vacuum chuck 62 to descend, the vacuum chuck 62 adsorbs and fixes the inductor 101 on the feeding straight guide rail 63, and various tests of the next inductor 101 are started; when the testing mechanism 6 works, the eight vacuum chucks 62 all work normally, that is, the testing mechanism 6 can simultaneously perform feeding, Q value testing, DCR testing, interlayer short circuit testing, rejection of unqualified inductors and installation on the carrier tape 601 for different inductors, and this embodiment is only exemplified by one inductor detection process.
Step nine, when the carrier tape 601 carrying the inductor 101 passes below the hot pressing mechanism 7, the pushing cylinder 72 pushes the hot pressing head 73 downward, the hot pressing head 73 connects the inductor 101 and the carrier tape 601 together, and then the carrier tape 601 and the cover film 51 are collected by the winding turntable 4 together.
The utility model discloses technical effect mainly embodies: through changing the swing arm into the circular rotating disc, and set gradually the straight guide rail of pay-off below the circular rotating disc, first detector, first collection box, the second detector, the second collection box, the third detector, third collection box and carrier band, detection mechanism's swing range is little and the test point is fixed, thereby make the characteristic test of product more stable, misjudgement in the test has been reduced, production efficiency has been improved, and can also pass through vacuum chuck and pressure sensor's cooperation, thereby judge whether the carrier band carries the inductance, be favorable to the complete carrier band of rolling carousel rolling.
Of course, the above is only a typical example of the present invention, and besides, the present invention can also have other various specific embodiments, and all technical solutions adopting equivalent replacement or equivalent transformation are all within the scope of the present invention as claimed.
Claims (9)
1. A rotary table type electric inductance bag testing machine comprises a workbench, a control box, a carrier band unreeling rotary table, a reeling rotary table, a cover film unreeling rotary table, a detection mechanism, a hot pressing mechanism and a blanking mechanism, wherein the control box is positioned on one side of the workbench; the method is characterized in that: detection mechanism is including being located the circle carousel of workstation top, fixed mounting circle carousel border department, be circumference array distribution and a plurality of vacuum chuck down of opening, follow the direction of rotation of circle carousel sets gradually on the workstation, be located the straight guide rail of pay-off, first detector, first collection box, second detector, second collection box, third detector, third collection box and the carrier band of vacuum chuck below.
2. The rotary disc type electric sensing packaging machine as claimed in claim 1, wherein: the vacuum chuck is characterized in that a pressure sensor located below the vacuum chuck is fixedly mounted on the workbench, and the carrier band is located between the pressure sensor and the vacuum chuck.
3. The rotary disc type electric sensing packaging machine as claimed in claim 1, wherein: the vacuum chuck is provided with eight.
4. The rotary disc type electric sensing packaging machine as claimed in claim 1, wherein: the bottom center department fixedly connected with first pivot of circle carousel, first pivot runs through workstation fixedly connected with rotating electrical machines from top to bottom, rotating electrical machines passes through cam graduator and first pivot fixed connection, rotating electrical machines fixed mounting is at the top of backup pad, the bottom fixedly connected with lift cylinder of backup pad.
5. The rotary disc type electric sensing packaging machine as claimed in claim 1, wherein: the feeding straight guide rail is communicated with the blanking mechanism.
6. The rotary disc type electric sensing packaging machine as claimed in claim 1, wherein: the carrier band unreeling turntable is in transmission connection with the reeling turntable through the carrier band.
7. The rotary disc type electric sensing packaging machine as claimed in claim 1, wherein: the cover film unreeling turntable is in transmission connection with the reeling turntable through the cover film.
8. The rotary disc type electric sensing packaging machine as claimed in claim 1, wherein: the center department fixed mounting of rolling carousel has the second pivot, the one end fixedly connected with driving motor of second pivot.
9. The rotary disc type electric sensing packaging machine as claimed in claim 1, wherein: the hot pressing mechanism is in including setting up the mount table of workstation top sets up the promotion cylinder at mount table top, the output of promotion cylinder runs through mount table fixedly connected with hot pressing head from top to bottom, the hot pressing head is located the top of carrier band.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021399438.9U CN212646864U (en) | 2020-07-15 | 2020-07-15 | Rotating disc type electric inductance bag measuring machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021399438.9U CN212646864U (en) | 2020-07-15 | 2020-07-15 | Rotating disc type electric inductance bag measuring machine |
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| CN212646864U true CN212646864U (en) | 2021-03-02 |
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| CN202021399438.9U Active CN212646864U (en) | 2020-07-15 | 2020-07-15 | Rotating disc type electric inductance bag measuring machine |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113607978A (en) * | 2021-07-16 | 2021-11-05 | 成都思科瑞微电子股份有限公司 | Multi-station LCR automatic test switching device and method |
| CN114013728A (en) * | 2021-12-10 | 2022-02-08 | 安徽松恒科技有限公司 | Material containing device for straw packaging production line |
-
2020
- 2020-07-15 CN CN202021399438.9U patent/CN212646864U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113607978A (en) * | 2021-07-16 | 2021-11-05 | 成都思科瑞微电子股份有限公司 | Multi-station LCR automatic test switching device and method |
| CN113607978B (en) * | 2021-07-16 | 2023-09-22 | 成都思科瑞微电子股份有限公司 | Multi-station LCR automatic test switching device and method |
| CN114013728A (en) * | 2021-12-10 | 2022-02-08 | 安徽松恒科技有限公司 | Material containing device for straw packaging production line |
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