CN212639482U - Integrated winding device for synthetic fibers - Google Patents
Integrated winding device for synthetic fibers Download PDFInfo
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- CN212639482U CN212639482U CN202020913986.2U CN202020913986U CN212639482U CN 212639482 U CN212639482 U CN 212639482U CN 202020913986 U CN202020913986 U CN 202020913986U CN 212639482 U CN212639482 U CN 212639482U
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Abstract
The utility model discloses a synthetic fiber integrated winding device, which comprises a frame, a winding head, a side bracket, a lifting mechanism, a yarn shearing and sucking device, a pre-network device, a lower guide disc, an upper guide disc and a lifting seat; the winding head is positioned in the frame; the side bracket is fixed on the side surface of the rack and comprises a supporting part; the lifting mechanism comprises a support frame and a lifting driver, the lower end of the support frame is fixed at the top of the winding head, the upper end of the support frame is fixed on the supporting part, and the lifting driver is arranged in the support frame; the wire shearing and sucking device, the pre-networking device and the lower guide disc are positioned at the lower end of the support frame; the lifting seat is fixed on the movable end of the lifting driver, and the upper guide disc is fixed on the lifting seat. By combining the operation of the two units of drafting and winding from two levels into one, the device is greatly reduced and the footprint is reduced.
Description
Technical Field
The utility model relates to a chemical fibre machine manufacturing technical field especially relates to an integrated take-up device of synthetic fiber.
Background
The synthetic fiber integrated winding device is a device for winding a plurality of tows spun by a spinning device around a plurality of wound copper pipes.
In conventional synthetic fiber integrated winding devices, as-spun fibers are formed by spinning, they have low strength, high elongation, and unstable structure, and are far from meeting the requirements of textile processing. The nascent fiber has certain physical-mechanical properties and stable structure after a series of post-processing procedures to meet the requirements of textile processing, the synthetic fiber adopts a melting method for high-speed spinning, the winding speed is 3200 plus 3500m/min, the obtained winding yarn is called pre-oriented yarn (POY), and the post-drawing procedures can be omitted and the pre-oriented yarn can be directly used for textured yarn processing.
In the stretching process, two units of guide disc stretching and winding are adopted in the synthetic fiber integrated winding device, the synthetic fiber integrated winding device is divided into an upper layer surface and a lower layer surface by a steel platform, when the threading operation is carried out, the threading operation is respectively carried out by an upper operator and a lower operator, the threading process is long in time, more waste fibers are produced, and misoperation is easy to generate. In addition, the spinning winding device occupies a large area, requires a high factory building height, and is a great waste to capital construction projects.
Therefore, in the situation that the profit of the chemical fiber spinning device is gradually weakened, it is a trend to find a winding device with a simpler structure, a simpler operation and lower energy consumption.
SUMMERY OF THE UTILITY MODEL
The application provides an integrated take-up device of synthetic fiber has solved among the prior art because take-up device separates into two upper and lower aspect by the steel platform, leads to needing two operative employee to carry out the operation of spinning-in to spinning-in process time is long, the silk waste is many and produce misoperation easily, and this kind of device area is big moreover, and required factory building height is high, is very big extravagant technical problem to the capital construction engineering.
The application provides an integrated coiling device of synthetic fiber, the integrated coiling device of synthetic fiber includes the stander, coiling head, side bearer, lifting gearing, cuts and sucks the silk device, pre-network device, lower guide plate, upper guide plate, lifting seat;
the winding head is positioned in the frame;
the side bracket is fixed on the side surface of the rack and comprises a supporting part;
the lifting mechanism comprises a support frame and a lifting driver, the lower end of the support frame is fixed at the top of the winding head, the upper end of the support frame is fixed on the supporting part, and the lifting driver is arranged in the support frame;
the wire shearing and sucking device, the pre-networking device and the lower guide disc are positioned at the lower end of the support frame;
the lifting seat is fixed on the movable end of the lifting driver, and the upper guide disc is fixed on the lifting seat.
Preferably, the supporting part is a supporting plate fixed on the side surface of the frame.
Preferably, the supporting plate and the supporting frame are inclined at the same angle.
Preferably, the side bracket further comprises a side plate fixed on a side surface of the frame, and the support plate is fixed on the side plate.
Preferably, the side plates are perpendicular to the support plate.
Preferably, the side bracket further comprises one or more reinforcing ribs, and the one or more reinforcing ribs are fixedly connected with the support plate and the side plate at the same time.
Preferably, the rack comprises: the two front uprights, the two rear uprights, the two side upper cross beams, the two side cross beam connecting columns and the two side middle cross beams are arranged in a parallel and vertical mode, the two rear uprights are arranged in a parallel and vertical mode, the two front uprights are longer than the two rear uprights, the two side middle cross beams are respectively fixedly connected and corresponding to the middle parts of the front uprights and the top ends of the rear uprights, one end ends of the side cross beam connecting columns are respectively fixedly connected and corresponding to the top ends of the rear uprights, and the two side upper cross beams are respectively corresponding to the other ends of the side cross beam connecting columns and the top ends of the front uprights.
Preferably, the side plate is fixed to one of the two front pillars and the corresponding side upper cross beam.
Preferably, the rack further comprises two lateral cross beam support columns, and the two lateral cross beam support columns are respectively and fixedly connected with the connecting part of the front upright column and the lateral middle cross beam and the connecting part of the corresponding lateral upper cross beam and the lateral cross beam connecting column.
Preferably, the rack further comprises: the front cross beam and the rear cross beam are respectively fixedly connected with the upper parts of the two front upright columns, and the two ends of the rear cross beam are respectively fixedly connected with the upper parts of the two side cross beam connecting columns.
The beneficial effect of this application is as follows:
by combining the operation of the drafting and winding units from two levels to one level, the device is greatly reduced, the occupied area is reduced, the productivity is improved, the construction cost of the project is reduced, and the operation of the former operator at the upper and lower layers is changed into one-man operation, thereby greatly simplifying the operation procedure, shortening the threading time, reducing waste silk, improving the quality and efficiency, meanwhile, less compressed air is needed in the spinning-in process, the number of workers in the production line can be reduced, the labor cost of enterprises can be reduced, the problem that two operators are needed to perform spinning-in operation because the spinning coiling device is divided into an upper layer and a lower layer by a steel platform in the prior art is solved, moreover, the process of threading is long in time, waste silk is large, misoperation is easy to occur, the device occupies a large area, the required plant is high in height, and the technical problem of great waste to capital construction engineering is solved.
According to the filament guiding device, the filament guiding disc is changed from being installed perpendicular to the operation surface to being installed parallel to the operation surface, the filament bundle enters the winding head from the filament cutting and sucking device without a corner, a filament guiding element arranged for changing the trend of the filament bundle is omitted, the broken end phenomenon of broken filaments is reduced, and the yarn quality is improved.
The utility model provides a single spinning position is independent, is the modularization, can make up at will, and is more nimble, has avoided the adjacent spinning position of traditional draft take-up unit to pin each other, dispose the poor shortcoming of flexibility ratio, and the spinning position is apart from littleer for can install the equipment in more spinning positions in the same factory building, improve the productivity.
Drawings
In order to illustrate the embodiments of the present invention or the technical solutions in the prior art more clearly, the drawings used in the description of the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention.
Fig. 1 is a schematic structural diagram of a synthetic fiber integrated winding device provided in the present application;
FIG. 2 is a schematic view of another perspective of the integrated synthetic fiber winding device of FIG. 1;
FIG. 3 is a side view of the synthetic fiber integrated take-up device of FIG. 1;
fig. 4 is a schematic structural view of the synthetic fiber integrated winding device in fig. 1 with a decorative panel removed.
Detailed Description
The embodiment of the application provides an integrated take-up device of synthetic fiber, has solved among the prior art because take-up device separates into two upper and lower aspect by the steel platform, leads to needing two operative employee to take place the first operation to the first process time is long, the silk waste is many and produce misoperation easily, and this kind of device area is big moreover, and required factory building height is high, is very big extravagant technical problem to the capital construction engineering.
In order to solve the technical problems, the general idea of the embodiment of the application is as follows:
by combining the operation of the drafting and winding units from two levels to one level, the device is greatly reduced, the occupied area is reduced, the productivity is improved, the construction cost of the project is reduced, and the operation of the former operator at the upper and lower layers is changed into one-man operation, thereby greatly simplifying the operation procedure, shortening the threading time, reducing waste silk, improving the quality and efficiency, meanwhile, less compressed air is needed in the spinning-in process, the number of workers in the production line can be reduced, the labor cost of enterprises can be reduced, the problem that two operators are needed to perform spinning-in operation because the spinning coiling device is divided into an upper layer and a lower layer by a steel platform in the prior art is solved, moreover, the process of threading is long in time, waste silk is large, misoperation is easy to occur, the device occupies a large area, the required plant is high in height, and the technical problem of great waste to capital construction engineering is solved.
In order to better understand the technical solution, the technical solution will be described in detail with reference to the drawings and the specific embodiments.
In order to solve among the prior art because coiling mechanism separates into two upper and lower aspect by the steel platform, lead to needing two operative employee to carry out the operation of spinning-in to spinning-in process time is long, the silk waste is many and produce misoperation easily, and this kind of device area is big moreover, and required factory building height is high, is the technical problem of very big waste to the capital construction engineering, and this application provides an integrated coiling mechanism of synthetic fiber.
As shown in fig. 1 and 2, the synthetic fiber integrated winding device includes a frame 1, a winding head 2, a side bracket 6, a lifting mechanism 5, a yarn shearing and sucking device 8, a pre-network device 9, a lower guide disc 10, an upper guide disc 4, and a lifting seat 12.
The frame 1 is used for providing support for the spinning winding device, and particularly, the frame 1 is of a frame structure. In the present embodiment, the rack 1 includes: two front uprights 111, two rear uprights 112, two side upper cross beams 113, two side cross beam connecting columns 114, two side middle cross beams 115, two front uprights 111 are vertically arranged in parallel, two rear uprights 112 are vertically arranged in parallel, two front uprights 111 are longer than two rear uprights 112, two side middle cross beams 115 are respectively and fixedly connected with the middle parts of the corresponding front uprights 111 and the top ends of the corresponding rear uprights 112, one ends of the two side cross beam connecting columns 114 are respectively and fixedly connected with the top ends of the corresponding rear uprights 112, and two side upper cross beams 113 are respectively and fixedly connected with the other ends of the corresponding side cross beam connecting columns 114 and the top ends of the front uprights 111.
Further, the rack 1 further includes: and the two side cross beam supporting columns 116 are respectively and fixedly connected with the joint of the front upright post 111 and the side middle cross beam 115 and the joint of the corresponding side upper cross beam 113 and the side cross beam connecting column 114. Namely, one side of the rack 1 is formed by two front uprights 111, one rear upright 112, one side upper beam 113, one side beam connecting column 114, one side middle beam 115 and one side beam supporting column 116.
Further, the rack 1 further includes: the front cross beam 117 and the rear cross beam 118, two ends of the front cross beam 117 are respectively and fixedly connected with the upper parts of the two front upright posts 111, and two ends of the rear cross beam 118 are respectively and fixedly connected with the upper parts of the two side cross beam connecting posts 114.
With reference to fig. 3 and 4, the winding head 2 is located in the frame 1. Specifically, in the present embodiment, the synthetic fiber integrated winding device further includes a base 13, and the frame 1 and the winding head 2 are fixed to the base 13.
The side bracket 6 is fixed on the side surface of the frame 1, and the side bracket 6 comprises a supporting part 62.
The lifting mechanism 5 comprises a support frame 51 and a lifting driver 52, wherein the lower end of the support frame 51 is fixed on the top of the winding head 2, and the upper end of the support frame 51 is fixed on a support part 62, so that the support frame 51 is fixed at an angle meeting the winding requirement. In the present embodiment, the support portion 62 is a support plate fixed to the side surface of the frame 1, and in other embodiments, the support portion 62 may have any structural shape such as a fixing plate or a fixing block capable of fixing the support frame 51 at the winding angle.
Further, an included angle a between the support frame 51 and the vertical direction is set to be a, and the included angle a is related to the length of the winding head 2 and the stroke of the lifting mechanism 5, and then, the included angle a between the support plate and the vertical direction is also a, that is, the inclined angle between the support plate and the support frame 51 is the same, so that it is ensured that the support surface between the support plate and the support frame 51 is large enough to support and maintain the support frame 51 at the angle of a without change, so as to be stably fixed at the inclined angle of a.
Further, in the present embodiment, the side stand 6 further includes a side plate 61 fixed to a side surface of the frame 1, and the support plate is fixed to the side plate 61. Specifically, the side plate 61 is perpendicular to the support plate.
Further, the side support 6 further comprises one or more reinforcing ribs 63, the reinforcing ribs 63 are fixedly connected with the support plate and the side plate 61 at the same time, and the included angle between the side plate 61 and the support plate is basically not changed by arranging the one or more reinforcing ribs 63, so that the fixing stability of the support frame 51 is improved, and the normal operation of the synthetic fiber integrated winding device is ensured.
Specifically, the side plate 61 is fixed to one front pillar 111 of the two front pillars 111 and the corresponding side upper cross member 113.
The lifting driver 52 is disposed in the supporting frame 51. Specifically, in the present embodiment, a groove is opened in the support frame 51, and the up-down driver 52 is disposed in the groove of the support frame 51. Further, in the present embodiment, the lifting driver 52 is an air cylinder, and the lifting can be quickly and stably realized by using the air cylinder. Further, the cylinder is a double-guide-rail rodless cylinder to reduce occupied installation space. In other embodiments, the lifting driver 52 may also use a motor or the like to drive the lifting rod to lift.
The lifting seat 12 is fixed on the movable end of the lifting driver 52, the lifting seat 12 can be driven by the lifting driver 52 to ascend or descend, and the upper guide disc 4 is fixed on the lifting seat 12.
The silk cutting and sucking device 8, the pre-interlacer 9 and the lower guide disc 10 are positioned at the lower end of the support frame 51 and are sequentially arranged according to the trend of the silk bundles. When the lifting platform 12 is in the initial position (lowest position), the upper guide plate 4 is behind the lower guide plate 10. And the tows enter the winding head 2 for winding after being wound on the shearing and sucking device 8, the pre-interlacer 9, the lower guide disc 10 and the upper guide disc 4.
Further, the synthetic fiber integrated winding device further comprises a shell 11 fixed at the lower end of the support frame 51, and the yarn shearing and sucking device 8, the pre-interlacer 9 and the lower guide disc 10 are sequentially arranged in the shell 11 according to the direction of the yarn bundle.
The synthetic fiber integrated winding device further comprises a wiring groove 3, the wiring groove 3 is positioned on the winding head 2, one end of the wiring groove 3 is fixed at the lower end of the support frame 51, the other end of the wiring groove is supported on the frame 1, and the wiring of the synthetic fiber integrated winding device can be arranged in the wiring groove 3 so as to be connected with the shearing and sucking device 8, the pre-network device 9 and the like.
During winding, the tows coming out of the spinning assembly enter a pre-interlacer 9 for homogenizing oil of the tows after passing through a shearing and sucking device 8, and are wound through a lower guide disc 10 and then wound through an upper guide disc 4 after oil homogenization is completed; when the wire winding operation is carried out on the upper guide disc 4, the upper guide disc 4 is drawn to the lowest position by the lifting mechanism 5 and is positioned at the rear position of the lower guide disc 10; after the wire winding is finished and the winding on the winding head 2 is successful, the lifting mechanism 5 pulls the upper guide disc 4 to the highest position (winding position); the tows enter the winding head 2 after being drafted by the lower guide disc 10 and the upper guide disc 4, and finished product winding is completed.
The frame 1 further comprises a front panel 14, and the front panel 14 is fixed to the upper portions of the front cross member 117 and the two front uprights 111.
By combining the operation of the drafting and winding units from two levels to one level, the device is greatly reduced, the occupied area is reduced, the productivity is improved, the construction cost of the project is reduced, and the operation of the former operator at the upper and lower layers is changed into one-man operation, thereby greatly simplifying the operation procedure, shortening the threading time, reducing waste silk, improving the quality and efficiency, meanwhile, less compressed air is needed in the spinning-in process, the number of workers in the production line can be reduced, the labor cost of enterprises can be reduced, the problem that two operators are needed to perform spinning-in operation because the spinning coiling device is divided into an upper layer and a lower layer by a steel platform in the prior art is solved, moreover, the process of threading is long in time, waste silk is large, misoperation is easy to occur, the device occupies a large area, the required plant is high in height, and the technical problem of great waste to capital construction engineering is solved.
According to the filament guiding device, the filament guiding disc is changed from being installed perpendicular to the operation surface to being installed parallel to the operation surface, the filament bundle enters the winding head from the filament cutting and sucking device without a corner, a filament guiding element arranged for changing the trend of the filament bundle is omitted, the broken end phenomenon of broken filaments is reduced, and the yarn quality is improved.
The utility model provides a single spinning position is independent, is the modularization, can make up at will, and is more nimble, has avoided the adjacent spinning position of traditional draft take-up unit to pin each other, dispose the poor shortcoming of flexibility ratio, and the spinning position is apart from littleer for can install the equipment in more spinning positions in the same factory building, improve the productivity.
While the preferred embodiments of the present invention have been described, additional variations and modifications in those embodiments may occur to those skilled in the art once they learn of the basic inventive concepts. It is therefore intended that the appended claims be interpreted as including the preferred embodiment and all such alterations and modifications as fall within the scope of the invention.
It will be apparent to those skilled in the art that various changes and modifications may be made without departing from the spirit and scope of the invention. Thus, if such modifications and variations of the present invention fall within the scope of the claims and their equivalents, the present invention is also intended to include such modifications and variations.
Claims (10)
1. The integrated winding device for the synthetic fibers is characterized by comprising a rack, a winding head, a side support, a lifting mechanism, a yarn shearing and sucking device, a pre-network device, a lower guide disc, an upper guide disc and a lifting seat;
the winding head is positioned in the frame;
the side bracket is fixed on the side surface of the rack and comprises a supporting part;
the lifting mechanism comprises a support frame and a lifting driver, the lower end of the support frame is fixed at the top of the winding head, the upper end of the support frame is fixed on the supporting part, and the lifting driver is arranged in the support frame;
the wire shearing and sucking device, the pre-networking device and the lower guide disc are positioned at the lower end of the support frame;
the lifting seat is fixed on the movable end of the lifting driver, and the upper guide disc is fixed on the lifting seat.
2. Spooling apparatus as defined in claim 1, wherein the support means is a support plate secured to a side of the frame.
3. The winding device according to claim 2, wherein the support plate is inclined at the same angle as the support frame.
4. The winding apparatus according to claim 2, wherein the side brackets further include side plates fixed to the sides of the frame, the support plates being fixed to the side plates.
5. The winding apparatus defined in claim 4, wherein the side plates are perpendicular to the support plate.
6. The winding apparatus of claim 4, wherein the side brackets further comprise one or more reinforcing ribs fixedly attached to both the support plate and the side plate.
7. Spooling apparatus as defined in claim 4 or 6, wherein the chassis comprises: the two front uprights, the two rear uprights, the two side upper cross beams, the two side cross beam connecting columns and the two side middle cross beams are arranged in a parallel and vertical mode, the two rear uprights are arranged in a parallel and vertical mode, the two front uprights are longer than the two rear uprights, the two side middle cross beams are respectively fixedly connected and corresponding to the middle parts of the front uprights and the top ends of the rear uprights, one end ends of the side cross beam connecting columns are respectively fixedly connected and corresponding to the top ends of the rear uprights, and the two side upper cross beams are respectively corresponding to the other ends of the side cross beam connecting columns and the top ends of the front uprights.
8. The winding apparatus according to claim 7, wherein said side plates are secured to one of said front uprights and to the corresponding side cross member.
9. The winding device according to claim 7, wherein the frame further comprises two lateral cross beam support columns, and the two lateral cross beam support columns are respectively fixedly connected with the connection part of the front upright and the lateral middle cross beam and the connection part of the corresponding lateral upper cross beam and the lateral cross beam connection column.
10. The winding apparatus of claim 9, wherein the frame further comprises: the front cross beam and the rear cross beam are respectively fixedly connected with the upper parts of the two front upright columns, and the two ends of the rear cross beam are respectively fixedly connected with the upper parts of the two side cross beam connecting columns.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020913986.2U CN212639482U (en) | 2020-05-25 | 2020-05-25 | Integrated winding device for synthetic fibers |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020913986.2U CN212639482U (en) | 2020-05-25 | 2020-05-25 | Integrated winding device for synthetic fibers |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212639482U true CN212639482U (en) | 2021-03-02 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020913986.2U Active CN212639482U (en) | 2020-05-25 | 2020-05-25 | Integrated winding device for synthetic fibers |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN212639482U (en) |
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2020
- 2020-05-25 CN CN202020913986.2U patent/CN212639482U/en active Active
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