CN212598476U - Sealed tank production system - Google Patents

Sealed tank production system Download PDF

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Publication number
CN212598476U
CN212598476U CN202020130637.3U CN202020130637U CN212598476U CN 212598476 U CN212598476 U CN 212598476U CN 202020130637 U CN202020130637 U CN 202020130637U CN 212598476 U CN212598476 U CN 212598476U
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conveying
tank
die cavity
forming
metal
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CN202020130637.3U
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Chinese (zh)
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王迪
陈兆华
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Zhejiang Donglai Package Co ltd
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Zhejiang Donglai Package Co ltd
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Abstract

The utility model discloses a sealed tank production system, which comprises a conveying device for conveying metal sheets, a metal clamping and conveying device for clamping and conveying the metal sheets, a cutting punch for cutting and stretching the metal sheets, an integrated tank punching machine for forming and stretching and a tank flushing device, the conveying device comprises a metal sheet storage mechanism and a metal sheet conveying mechanism, the metal clamping and conveying device comprises a platform for placing the metal sheet, a clamp for clamping the metal sheet and a clamp moving mechanism for moving the clamp, the integrated tank punching machine comprises a punching machine body, a punching device and a tank moving device for moving the tank, the tank body flushing device comprises a flushing conveying mechanism, a flushing control mechanism and a flushing mechanism, and has the advantages of full-automatic production of the sealed tank, cleaning, low cost, full utilization of materials and convenience in installation.

Description

Sealed tank production system
Technical Field
The utility model relates to a bowl type jar production field, in particular to can full-automatic production seal pot and carry out seal pot production system of clearance.
Background
At present, machining is a trend, in the prior art, a sealed tank is often processed in a mode of combining manual work and machinery, and between cutting, stretching, secondary stretching and other processes, the sealed tank is often carried to different processing machines through manual work for processing, no matter whether large metal sheet processing is performed or a bowl-shaped tank fine craftsman or not, manual assistance cannot be completely separated, and the prior art has the following defects: 1. the processing is not fine enough; 2. the labor cost is high; 3. extremely low efficiency, etc.
SUMMERY OF THE UTILITY MODEL
The to-be-solved technical problem of the utility model is to provide a can full-automatic production seal pot and carry out the seal pot production system who clears up.
In order to solve the technical problem, the utility model provides a sealed can production system, which comprises a conveying device for conveying metal sheets, a metal clamping and conveying device for clamping and conveying the metal sheets, a cutting punch press for cutting and stretching the metal sheets, an integrated can body punching machine for forming and stretching and a can body washing device;
the metal sheet oil immersion mechanism comprises two felt rollers which rotate relatively, all the felt rollers are immersed in oil, the metal conveying mechanism comprises a metal sheet sucker for sucking the metal sheet, a sucking shifter for moving the metal sheet sucker and a conveyer for conveying the metal sheet, and the conveyer conveys the metal sheet between the two felt rollers;
the metal clamping and conveying device comprises a platform for placing a metal sheet, a clamp for clamping the metal sheet and a clamp moving mechanism for moving the clamp, wherein a lifting cylinder is arranged in the platform, before the clamp clamps the metal sheet, the lifting cylinder lifts the edge of the metal sheet, a plurality of strip-shaped conveying belts for conveying the metal sheet are arranged on the platform, and the clamp moving mechanism comprises a transverse mover and a longitudinal mover.
The bowl-shaped tank holding and conveying device comprises two groups of holding and conveying hands and a holding and conveying hand driver for driving the two groups of holding and conveying hands to open and close, a holding and conveying vacuum suction bowl is arranged on each group of holding and conveying hand, and the holding and conveying hand driver comprises a transverse driver and a longitudinal driver;
the integrated tank body punching machine comprises a punching machine body, a punching device and a tank moving device used for moving a tank body, wherein the punching device comprises a forming mechanism and a stretching mechanism, the forming mechanism comprises a forming die and a forming punch, and the stretching mechanism comprises a stretching die and a stretching punch; the forming die comprises an upper forming die and a lower forming die, and the upper forming die is driven by the forming punch to vertically move; the upper forming die comprises a forming cavity, a first upper forming die cavity and a second upper forming die cavity, a first upper die forming telescopic block is arranged below the first upper forming die cavity, a second upper die forming telescopic block is arranged below the second upper forming die cavity, the lower forming die comprises a forming die core, a first lower forming die cavity, a second lower forming die cavity and a third lower forming die cavity, the first lower forming die cavity is respectively communicated with the second lower forming die cavity and the third lower forming die cavity, the second lower die forming telescopic block is arranged on the upper side of the second lower forming die cavity, the third lower die forming telescopic block is arranged on the upper side of the third lower forming die cavity, and air inlets and air outlets are formed in the first upper forming die cavity, the second upper forming die cavity and the first lower forming die cavity; the drawing die comprises a drawing upper die and a drawing lower die, the drawing punch drives the drawing upper die to vertically move, the drawing upper die comprises a drawing cavity, a first drawing upper die cavity, a second drawing upper die cavity and a third drawing upper die cavity, the first drawing upper die cavity is respectively communicated with the drawing cavity, the second drawing upper die cavity and the third drawing upper die cavity, a second upper die drawing telescopic block is arranged on the lower side of the second drawing upper die cavity, a third upper die drawing telescopic block is arranged on the lower side of the third drawing upper die cavity, the drawing lower die comprises a drawing die core, a first drawing lower die cavity, a second drawing lower die cavity and a third drawing lower die cavity are respectively communicated with the second drawing lower die cavity and the third drawing lower die cavity, a second lower die drawing telescopic block is arranged on the upper side of the second drawing lower die cavity, and a third drawing lower die block is arranged on the upper side of the third drawing lower die cavity, the first stretching upper die cavity and the first stretching lower die cavity are provided with air inlets and air outlets;
the tank body washing device comprises a washing conveying mechanism, a washing control mechanism and a washing mechanism, wherein the washing mechanism comprises a tank body fixing mechanism, a washing brush, a washing rotating motor used for rotating the washing brush, a washing cylinder used for vertically moving the washing brush and a tank body moving mechanism used for moving a tank body on a conveying belt to the top of the washing brush, the tank body fixing mechanism is located above the washing brush, the tank body fixing mechanism comprises a fixing block and a fixing cylinder, and a water spraying opening is formed in the washing brush.
The metal sheet storage mechanism comprises a metal sheet storage device and a metal sheet storage lifter, the metal sheet storage lifter stops lifting when the metal sheet sensor senses the metal sheet, the metal sheet sensor is a contact type sensor, the air blowing mechanism is used for separating the two metal sheets after the metal sheet is sucked by the vacuum suction bowl, the conveyer comprises a plurality of conveying rollers and a conveying driving motor for driving the plurality of conveying rollers to roll, and the felt rollers are wool felt rollers.
The horizontal shaping mechanism comprises two horizontal shaping blocks and a horizontal shaping driver for driving the two horizontal shaping blocks to unfold and fold; the longitudinal shaping mechanism comprises a shaping cylinder, and when the strip-shaped conveying belt conveys the metal sheet forwards, the shaping cylinder is lower than the strip-shaped conveying belt; when the strip-shaped conveying belt retreats backwards, the shaping cylinder is ejected out and is higher than the strip-shaped conveying belt, and a shaping inductor for detecting the metal sheet is further arranged on the shaping cylinder.
Furthermore, the input end of the strip-shaped conveying belt is provided with a metal sheet feeding sensor; the output end of the strip-shaped conveying belt is also provided with two sheet metal in-place sensors, the two clamps are provided, the transverse drivers are transverse cylinders, and each group of holding and conveying hands are transversely driven by one transverse cylinder; the longitudinal driver is a longitudinal cylinder, the two groups of holding and conveying hands are longitudinally driven by one longitudinal cylinder, and the bowl-shaped tank conveying belt is used for conveying the tank body; the bowl-shaped tank conveying belt is provided with a telescopic tank body clamping device; a tank body sensor for detecting whether a bowl-shaped tank is arranged behind the tank body clamping device is arranged above the bowl-shaped conveying belt, and adjusting blocks for preventing the bowl-shaped tank from falling off or shifting during holding are arranged on two sides of each group of holding hands; the bowl-shaped tank pushing mechanism is used for pushing the processed bowl-shaped tank forwards and comprises two pushing feet which incline inwards; the pushing end of the pushing foot is provided with a silica gel pad.
Further, move a jar device and press from both sides the strip including a left side clamp, the right side is got the strip and is used for the drive a left side clamp get the strip with the right side clamp gets a wobbling and moves a jar actuating mechanism, a left side clamp get on the strip with the right side clamp gets the strip and all is equipped with the arc recess, be equipped with vacuum chuck on the recess, move a jar actuating mechanism including moving a jar cam, moving a jar bearing and being used for the drive move a jar lead screw that moves of jar cam motion, it is equipped with the stroke groove in the jar cam to move, it is in to move a jar bearing the stroke inslot removes, it passes through motor drive to move a jar lead.
Furthermore, the left clamping strip and the right clamping strip are provided with four arc-shaped grooves, and the grooves in the left clamping strip correspond to the grooves in the right clamping strip.
Further, still including the collection and advancing into the area, still including the collection and advancing the output area, stamping device is equipped with a plurality ofly, shaping punching press and tensile punching press are the hydro-cylinder, wash conveying mechanism including washing and advancing the area and wash the output area, wash and send into the area with it all is equipped with and washes the guardrail to wash output area both sides.
Furthermore, the washing brush and the tank body fixing mechanism are provided with a plurality of brushes, the tank body moving mechanism comprises a tank body pushing cylinder and a pushing strip, the washing conveying mechanism is positioned between the tank body moving mechanism and the washing brush, the washing conveying mechanism further comprises a water collecting plate used for preventing water after washing from flowing to the ground and a water collecting tank used for collecting water after washing, a plurality of water collecting ports are formed in the water collecting plate, the water collecting ports all guide water to the water collecting tank through water pipes, the washing conveying mechanism further comprises a water storage tank and a water pump, the water collecting tank is connected with the water storage tank through water pipes, the water storage tank is connected with the water spraying ports through water pipes, the washing conveying mechanism further comprises a filter, the filter is arranged between the water storage tank and the water collecting tank, and the water storage tank is connected with the filter through water pipes.
Further, still include the washing shell body, the washing shell body includes washing frame and washing glass, the washing glass has the polylith.
The utility model has the advantages that:
1. the utility model adopts different conveying devices to convey among various mechanical processing devices, thereby realizing full automation and preventing errors;
2. in the utility model, a layer of oil is brushed on the surface of the metal sheet through the wool felt roller soaked with the oil, thereby playing a role in protecting the metal sheet and facilitating the processing of the metal sheet;
3. when the metal sheet sensor is used for sensing the metal sheet, the vacuum suction cup is adopted for grabbing the metal sheet, and meanwhile, the metal sheet is conveyed to the conveyer, so that the metal sheet is not manually and automatically conveyed, and the metal sheet cannot be damaged;
4. the utility model lifts up the edge and then carries out clamping and conveying, and has the advantages of convenient clamping and conveying and accurate processing;
5. the utility model discloses realize that full-automatic sending a jar washes jar, have the advantage of practicing thrift the cost of labor.
6. The utility model discloses there is water cyclic utilization device in addition, has environmental protection and energy saving's advantage.
7. The utility model adopts the vacuum suction bowl to hold the tank, which is not easy to damage the tank body;
8. the utility model discloses realize forming device and stretching device's integration, have that area is little, advantage with low costs.
9. The utility model discloses a move a jar device and realize moving jar fast, have efficient advantage.
10. The utility model discloses still have with low costs, the material utilizes abundant and simple to operate's advantage.
Drawings
Fig. 1 is a schematic side view of the present invention;
fig. 2 is a schematic perspective view of the can body punching machine according to the present invention;
fig. 3 is a schematic side view of the present invention;
FIG. 4 is a schematic top view of the metal depositing mechanism and the felt roller of the present invention;
FIG. 5 is a schematic view of the structure of the sheet metal sucker in the present invention;
FIG. 6 is a schematic view of the structure of the felt roller of the present invention;
fig. 7 is a schematic side view of the present invention;
fig. 8 is a rear view structure diagram of the present invention;
fig. 9 is a partial structural schematic view of the present invention;
fig. 10 is a partial structural schematic view of the present invention;
fig. 11 is a schematic structural view of the middle clamp of the present invention;
fig. 12 is a schematic perspective view of the present invention;
fig. 13 is a schematic sectional structure of the present invention;
fig. 14 is a schematic top view of the present invention;
fig. 15 is a schematic structural view of the forming mold of the present invention;
fig. 16 is a schematic structural view of a middle drawing die according to the present invention;
fig. 17 is a schematic partial structural view of the first centralized can body punching machine of the present invention;
fig. 18 is a schematic partial structural view of the central can body stamping machine of the present invention;
FIG. 19 is a schematic side view of the tank washing device according to the present invention;
FIG. 20 is a schematic perspective view of a tank washing device according to the present invention;
FIG. 21 is a schematic perspective view of a second embodiment of the device for washing a tank according to the present invention;
FIG. 22 is a schematic view of a partial structure of a tank washing device according to the present invention;
FIG. 23 is a schematic view of a second partial structure of the tank washing device of the present invention;
1-a transportation device, 2-a metal clamping and conveying device, 3-a cutting punch press, 4-a can body collecting and punching machine, 7-a can body washing device and 8-a waste material recovery device;
11-a sheet metal store, 12-a sheet metal sucker, 13-a sucking mover, 14-a conveyer, 15-a felt roller, 16-an air blowing mechanism, 17-a sheet metal storage lifter;
21-platform, 22-strip-shaped conveyor belt, 23-lifting cylinder, 24-clamp, 241-upper clamp, 242-lower clamp, 25-transverse mover, 26-longitudinal mover and 27-transverse shaping mechanism;
31-a transverse cylinder, 32-a holding hand, 321-a holding vacuum suction cup, 33-an adjusting block, 34-a pushing foot, 35-a bowl-shaped tank conveying belt, 36-a tank body clamping device and 37-a tank body sensor;
41-stamping a machine body, 42-feeding a feeding belt, 421-feeding an output belt, 43-moving a tank screw rod, 44-right clamping strips, 45-moving a tank cam, 46-forming a groove, 47-moving a tank bearing and 48-left clamping strips;
5-a stamping device, 511-a first forming upper die cavity, 512-a second forming upper die cavity, 513-a first upper die forming telescopic block, 514-a second upper die forming telescopic block, 515-a forming cavity, 521-a forming die core, 522-a second lower die forming telescopic block, 523-a third lower die forming telescopic block, 524-a second forming lower die cavity, 525-a third forming lower die cavity and 526-a first forming lower die cavity;
611-a first tensile upper die cavity, 612-a second tensile upper die cavity, 613-a second upper die tensile expansion block, 614-a third tensile upper die cavity, 615-a third upper die tensile expansion block, 616-a tensile cavity, 621-a tensile die core, 622-a second lower die tensile expansion block, 623-a second tensile lower die cavity, 624-a second lower die tensile expansion block, 625-a third tensile lower die cavity, 626-a first tensile lower die cavity;
71-flushing feeding belt, 72-flushing guardrail, 73-flushing frame, 741-pushing strip, 742-fixing cylinder, 743-flushing brush, 744-pushing cylinder, 745-fixing block, 75-water collecting tank, 76-water storing tank, 77-water pipe, 78-flushing output belt, 79-water collecting plate and 791-water collecting port.
Detailed Description
The present invention is further described with reference to the following drawings and specific embodiments so that those skilled in the art can better understand the present invention and can implement the present invention, but the embodiments are not to be construed as limiting the present invention.
The first embodiment is as follows:
a sealed can production system is characterized by comprising a conveying device 1 for conveying metal sheets, a metal clamping and conveying device 2 for clamping and conveying the metal sheets, a cutting punch 3 for cutting and stretching the metal sheets, a second clamping and conveying device 4, an integrated can body punching machine 4 for forming and stretching and a can body washing device 7;
the conveying device 1 comprises a metal sheet storage mechanism, a metal sheet conveying mechanism and a metal sheet oil immersion mechanism, wherein the metal sheet oil immersion mechanism comprises two felt rollers 15 which rotate relatively, all the felt rollers 15 are immersed in oil, the metal conveying mechanism comprises a metal sheet suction device 12 for sucking the metal sheet, a suction mover 13 for moving the metal sheet suction device 12 and a conveyor 14 for conveying the metal sheet, and the conveyor 14 conveys the metal sheet to a position between the two felt rollers 15;
the metal clamping and conveying device 2 comprises a platform 21 for placing metal sheets, a clamp 24 for clamping the metal sheets and a clamp 24 moving mechanism for moving the clamp 24, wherein a lifting cylinder 23 is arranged in the platform 21, before the clamp 24 clamps the metal sheets, the lifting cylinder 23 lifts the edges of the metal sheets, a plurality of strip-shaped conveying belts 22 for conveying the metal sheets are arranged on the platform 21, and a plurality of strip-shaped conveying belts 22 for conveying the metal sheets are arranged on the platform 21. The plurality of strip-shaped conveyor belts 22 are provided for the purpose of providing other components, such as processing, inspection, etc., between the strip-shaped conveyor belts 22. The clip moving mechanism includes a lateral mover 25 and a longitudinal mover 26.
The bowl-shaped tank holding and conveying device comprises two groups of holding and conveying hands 32 and a holding and conveying hand driver for driving the two groups of holding and conveying hands 32 to open and close, a holding and conveying vacuum suction bowl 321 is arranged on each group of holding and conveying hands 32, and the holding and conveying hand driver comprises a transverse driver and a longitudinal driver;
the integrated tank punching machine 4 comprises a punching machine body 41, a punching device 5 and a tank moving device for moving the tank, wherein the punching device 5 comprises a forming mechanism and a stretching mechanism, the forming mechanism comprises a forming die and a forming punch, and the stretching mechanism comprises a stretching die and a stretching punch; the forming die comprises an upper forming die and a lower forming die, and the upper forming die is driven by the forming punch to vertically move; the upper molding die comprises a molding cavity 515, a first upper molding die cavity 511 and a second upper molding die cavity 512, a first upper die molding telescopic block 513 is arranged below the first upper molding die cavity 511, a second upper die molding telescopic block 514 is arranged below the second upper molding die cavity 512, the lower molding die comprises a molding die core 521, a first lower molding die cavity 526, a second lower molding die cavity 524 and a third lower molding die cavity 525, the first lower molding die cavity 526 is respectively communicated with the second lower molding die cavity 524 and the third lower molding die cavity 525, the second lower molding die cavity 524 is provided with the second lower die molding telescopic block 522, the third lower molding die cavity 525 is provided with a third lower die molding telescopic block 523, and the first upper molding die cavity 511, the second upper molding die cavity 512 and the first lower molding die cavity 526 are provided with air inlets and air outlets; the drawing die comprises a drawing upper die and a drawing lower die, the drawing punch drives the drawing upper die to vertically move, the drawing upper die comprises a drawing cavity 616, a first drawing upper die cavity 611, a second drawing upper die cavity 612 and a third drawing upper die cavity 614, the first drawing upper die cavity 611 is respectively communicated with the drawing cavity 616, the second drawing upper die cavity 612 and the third drawing upper die cavity 614, a second upper die drawing telescopic block 613 is arranged at the lower side of the second drawing upper die cavity 612, a third upper die drawing telescopic block 615 is arranged at the lower side of the third drawing upper die cavity 614, the drawing lower die comprises a drawing die core 621, a first drawing lower die cavity 626, a second drawing lower die cavity 623 and a third drawing lower die cavity 625, the first drawing lower die cavity 626 is respectively communicated with the second drawing lower die cavity 623 and the third drawing lower die cavity 625, and a second lower die drawing telescopic block 622 is arranged at the upper side of the second drawing lower die cavity 623, a third lower die stretching telescopic block 624 is arranged on the upper side of the third stretching lower die cavity 625, and air inlets and air outlets are formed in the first stretching upper die cavity 611 and the first stretching lower die cavity 626;
the tank body washing device comprises a washing conveying mechanism, a washing control mechanism and a washing mechanism, wherein the washing mechanism comprises a tank body fixing mechanism, a washing brush 743, a washing rotating motor for rotating the washing brush 743, a washing air cylinder for vertically moving the washing brush 743 and a tank body moving mechanism for moving a tank body on a conveying belt to the position above the washing brush 743, the tank body fixing mechanism is located above the washing brush 743, the tank body fixing mechanism comprises a fixing block 745 and a fixing air cylinder 742, and a water spraying opening is formed in the washing brush 743.
At present, machining is a trend, and in the prior art, the bowl-shaped tank is often processed in a manner of combining manual work and machinery, and between cutting, stretching, secondary stretching and other processes, the bowl-shaped tank is often carried to different processing machines by manual work for processing, no matter whether large metal sheet processing is performed or a bowl-shaped tank fine craftsman or not, the bowl-shaped tank cannot be completely separated from manual assistance, and the bowl-shaped tank has the following defects: 1. the processing is not fine enough; 2. the labor cost is high; 3. extremely low efficiency, etc.
After the felt roller 15 is soaked in oil, the two sides of the passing metal sheet are brushed with oil, so that the metal sheet is not easy to damage during conveying or processing. The absorbing mover 13 can be one or more of an electric guide rail, an air cylinder, an oil cylinder and the like.
The lifting cylinder 23 lifts the edge of the metal sheet to facilitate the clamping of the clamp 24, and the clamp 24 may include an upper clamp 241 and a lower clamp 242 to achieve the clamping.
The clamp moving mechanism can be one or more of a guide rail, an air cylinder, an oil cylinder and the like.
The lateral mover 25 and the longitudinal mover 26 may be one or more of a rail, a cylinder, an air cylinder, etc., as will be readily understood by those skilled in the art.
The utility model discloses mainly be applicable to in-process such as bowl type jar secondary operation, the idiosome that process is good damages very easily, and the vacuum suction cup is generally made by soft material, gets to press from both sides through the vacuum suction cup and gets bowl type jar idiosome and be difficult to cause and not damage. The carrying hand driver can be one or more of a guide rail, a cylinder and a cylinder, which is easy to understand for workers in the field.
The transverse driver is used for driving the embracing and conveying hand 32 to open and close, and the longitudinal driver is used for driving the embracing and conveying hand 32 to move longitudinally.
Of course, the clamp 24 is provided in two. Because the area of the metal sheet is large, if one clamp 24 is used, a large clamp 24 needs to be installed, the cost is wasted, the two smaller clamps 24 are used for clamping two ends of the metal sheet, and of course, more than two clamps 24 can be arranged, which is easy to think for workers in the field.
In the working state, air is always reserved in the first lower molding cavity 526, when the component is started to be punched, air is exhausted from the first upper molding cavity 511 and the second upper molding cavity 512, and after the component is punched, gas is injected into the first upper molding cavity 511 and the second upper molding cavity 512.
In the working state, air is always reserved in the third drawing lower die cavity 626, when the workpiece beating is started, air is exhausted from the first drawing upper die cavity 611, and after the workpiece beating is completed, air is injected into the first drawing upper die cavity 611.
The tank moving device is used for moving the tank body and can be a mechanical arm or other mechanisms.
The operation mode is as follows: placing the tank body with the tank opening facing downwards on a conveying mechanism; the conveying mechanism conveys the tank body to the vicinity of the flushing mechanism; the tank moving mechanism moves the tank above the rinse brush 743; the fixed cylinder 742 drives the driving block to press the tank body to prevent movement; the washing cylinder moves the washing brush 743 upwards to extend, the washing rotary motor drives the washing brush 743 to rotate, and the water spraying port sprays water to wash the tank body; after the washing is finished, the washing rotating motor stops rotating, the water spraying port stops spraying water, and the washing cylinder moves the washing brush 743 downwards and retracts; the can moving mechanism moves the can away from above the rinse brush 743; the next set of flushes was performed.
The water jet needs to be connected with a water spraying device through a water pipe 77, for example, a water pump is arranged through certain pressure, and then water is sprayed from bottom to top, which is obvious to workers in the field.
Example two:
on the basis of the first embodiment, the second embodiment is further improved, the plurality of the sheet metal absorbers 12 are arranged, and the sheet metal absorbers 12 are vacuum suction bowls. The plurality of sheet metal suckers 12 are large in area and thin before sheet metal machining, and are easy to bend in the grabbing process, so that one side of the sheet metal can be sucked up better by the plurality of sheet metal suckers 12, and the sheet metal is prevented from being bent. The metal sheet absorber 12 may be one of an electromagnet absorber, a magnet absorber or a vacuum absorber, and most preferably, the metal sheet absorber 12 is a vacuum suction cup, and the vacuum suction cup is generally made of soft plastic, so that the metal sheet is not damaged while being absorbed.
The vacuum plate storage mechanism comprises a metal plate storage device 11 and a metal plate storage lifter 17, when the metal plate sensor senses the metal plate, the metal plate storage lifter 17 stops lifting, the metal plate sensor is a contact type sensor, and when the metal plate sensor senses the metal plate, the metal plate storage lifter 17 stops lifting.
Of course, there are many kinds of sensors, and an infrared sensor or the like may be used, and when the sheet metal sensor senses the sheet metal, the sheet metal storage lifter 17 stops lifting. The sheet metal storage lifter 17 may be one or more of an electric telescopic mechanism, an air cylinder, an oil cylinder and the like.
The metal sheet conveying device is characterized by further comprising an air blowing mechanism 16 used for separating the two metal sheets after the vacuum suction cups 321 suck the metal sheets, wherein the conveyer 14 is composed of a plurality of conveying rollers and a conveying driving motor used for driving the plurality of conveying rollers to roll, the metal sheets are conveyed in a roller mode, and abrasion is not prone to generating. The felt roller 15 is a wool felt roller. The two metal sheets are easily adhered together under the action of static electricity, and after air is blown by the air blowing mechanism 16, the metal sheets are separated in a double-sheet mode, and the industrial wool felt has the advantages of oil absorption, low price and easiness in replacement.
Example three:
on the basis of the first embodiment and/or the second embodiment, the third embodiment is further improved, and further comprises a transverse shaping mechanism 27 and a longitudinal shaping mechanism, wherein the transverse shaping mechanism 27 comprises two transverse shaping blocks and a transverse shaping driver for driving the two transverse shaping blocks to expand and close; the longitudinal shaping mechanism comprises a shaping cylinder, and when the strip-shaped conveying belt 22 conveys the metal sheet forwards, the shaping cylinder is lower than the strip-shaped conveying belt 22; when the strip-shaped conveying belt 22 retreats backwards, the shaping cylinder is ejected out and is higher than the strip-shaped conveying belt 22, and a shaping sensor for detecting metal sheets is further arranged on the shaping cylinder. The size of sheetmetal is generally all about, when pressing from both sides, if the fixed position of pressing from both sides of holder 24 is got, makes things convenient for machining, can the maximize utilize the sheetmetal, can fix the horizontal position of sheetmetal through horizontal plastic mechanism 27, and then makes things convenient for machining. The strip-shaped conveyer belt 22 conveys the metal sheet to the front and back of the shaping cylinder, the shaping cylinder is driven out, then the strip-shaped conveyer belt 22 retreats, and after the metal sheet reaches the shaping cylinder, longitudinal shaping is completed. When the reshaping sensor detects the metal sheet, the strip-shaped conveyor belt 22 stops conveying.
The input end of the strip-shaped conveying belt 22 is provided with a metal sheet feeding inductor; the output end of the strip-shaped conveying belt 22 is also provided with a metal sheet in-place sensor. When the sheet metal is sensed by the sheet metal feeding sensor, the strip conveyor 22 starts to convey the sheet metal. When the sheet metal in-position sensor senses the sheet metal, the strip conveyor belt 22 stops conveying and retreats.
The clamp moving mechanism is driven by an electric guide rail. The electric guide rail has the advantages of small friction, high precision and high-speed operation.
The transverse driver is a transverse air cylinder 31, and each group of holding and conveying hands 32 are transversely driven by one transverse air cylinder 31; the longitudinal driver is a longitudinal cylinder, and the two groups of holding and conveying hands 32 are longitudinally driven by one longitudinal cylinder. The cylinder has the advantages of simple structure, environmental protection and simple operation.
Example four:
on the basis of the first embodiment, the second embodiment and/or the third embodiment, the fourth embodiment is further improved, and further comprises a bowl-shaped tank conveying belt 35 for conveying the tank body; the bowl-shaped tank conveyer belt 35 is provided with a telescopic tank body clamping device 36; and a tank body sensor 37 for detecting whether a bowl-shaped tank is arranged behind the tank body clamping device 36 is arranged above the bowl-shaped conveying belt. After the embracing and conveying hand 32 embraces, the tank body position-clamping device 36 retracts to the lower part of the conveying belt, the tank body position-clamping device 36 can be driven by an air cylinder, and after the tank body sensor 37 senses a bowl-shaped tank, the embracing and conveying hand 32 starts to embrace the tank.
Two sides of each group of holding and conveying hands 32 are respectively provided with an adjusting block 33 for preventing the bowl-shaped tank from falling off or shifting during holding and conveying; the bowl-shaped can pushing mechanism is used for pushing the processed bowl-shaped can forwards, and comprises two pushing feet 34 which incline inwards; the propelling end of the propelling movement foot 34 is provided with a silica gel pad which prevents the processed tank body from being damaged.
The adjusting block 33 is used for enabling the carrying hand 32 to carry the cans accurately. The pushing foot 34 has the effect that after the tank is embraced by the embracing hand 32, the pushing foot 34 can push the tank which is secondarily processed in the front forwards through longitudinal movement, so that the processing efficiency is improved.
Example five:
on the basis of the first embodiment, the second embodiment, the third embodiment and/or the fourth embodiment, the fifth embodiment is further improved, the can moving device comprises a left clamping bar 48, a right clamping bar 44 and a can moving driving mechanism for driving the left clamping bar 48 and the right clamping bar 44 to swing, arc-shaped grooves are formed in the left clamping bar 48 and the right clamping bar 44, and vacuum suction cups are arranged on the grooves. The arc recess suits with the jar body of pressing from both sides the transport, and vacuum chuck holds the jar body, prevents to drop and damage, move a jar actuating mechanism including moving a jar cam 45, moving a jar bearing 47 and being used for the drive move jar lead screw 43 that moves of jar cam 45 motion, it is equipped with stroke groove 46 in the jar cam 45 to move, it is in to move a jar bearing 47 move in the stroke groove 46, it passes through motor drive to move a jar lead screw 43.
Example six:
on the basis of the fifth embodiment, the sixth embodiment is further improved, the left clamping strip 48 and the right clamping strip 44 are respectively provided with four arc-shaped grooves, and the grooves in the left clamping strip 48 correspond to the grooves in the right clamping strip 44.
Example seven:
on the basis of the first embodiment, the second embodiment, the third embodiment, the fourth embodiment, the fifth embodiment and/or the sixth embodiment, the eighth embodiment is further improved and further comprises a feeding belt 42 for feeding the processing tank bodies, the eighth embodiment is further improved and further comprises a feeding belt 421 for outputting the processing tank bodies, the plurality of stamping devices 5 are arranged, a plurality of tank bodies can be processed simultaneously, efficiency is improved, the forming stamping device and the stretching stamping device are oil cylinders, and the oil cylinders have the advantages of stability and difficulty in damage.
Example eight:
on the basis of the first embodiment, the second embodiment, the third embodiment, the fourth embodiment, the fifth embodiment, the sixth embodiment and/or the seventh embodiment, the eighth embodiment is further improved, the flushing conveying mechanism comprises a flushing feeding belt 71 and a flushing output belt 78, the flushing feeding belt conveys the cans to the vicinity of the flushing brush 743, then the can moving mechanism moves the cans from the flushing feeding belt 71 to the positions above the flushing brush 743, and the can moving mechanism moves the cans above the flushing brush 743 to the positions above the flushing output belt 78 so as to convey the cans to the palletizing position. And two sides of the flushing feeding belt 71 and two sides of the flushing output belt 78 are both provided with flushing guardrails 72 to prevent the tank bodies from falling off in the conveying process.
Example nine:
on the basis of the first embodiment, the second embodiment, the third embodiment, the fourth embodiment, the fifth embodiment, the sixth embodiment, the seventh embodiment and/or the eighth embodiment, the ninth embodiment is further improved, and a plurality of flushing brushes 743 and tank fixing mechanisms are arranged, so that a plurality of tank cleaning operations can be operated at the same time.
The tank body moving mechanism comprises a tank body pushing cylinder 744 and a pushing bar 741, the flushing conveying mechanism is located between the tank body moving mechanism and the flushing brush 743, the pushing cylinder 744 drives the pushing bar 741 to move horizontally, and the pushing bar 741 pushes the tank body above the flushing feeding belt 71 to be above the flushing brush 743 and also pushes the tank body above the flushing brush 743 to be on the flushing output belt 78.
The washing machine further comprises a water collecting plate 79 for preventing the washed water from flowing to the ground and a water collecting tank 75 for collecting the washed water, wherein a plurality of water collecting openings 791 are formed in the water collecting plate 79. The plurality of water collection ports 791 each guide water to the water collection tank 75 through the water pipe 77. It will be apparent that the water collection sheet 79 is provided with a curvature to prevent water from flowing to the ground.
The water-saving water dispenser further comprises a water storage tank 76 and a water pump, wherein the water collection tank 75 is connected with the water storage tank 76 through a water pipe 77, and the water storage tank 76 is connected with a water spraying opening through the water pipe 77. The water in the water collecting tank 75 flows into the water storage tank 76, the water in the water storage tank 76 cleans the tank body through the water spraying opening, and the cleaned water flows back to the water collecting tank 75 to form circulation.
The water collecting tank 75 and the water storage tank 76 are connected with the filter through a water pipe 77, so that the effect of filtering cleaned water is achieved, and the water collecting tank is environment-friendly and can be recycled for multiple times.
Example ten:
on the basis of the first embodiment, the second embodiment, the third embodiment, the fourth embodiment, the fifth embodiment, the sixth embodiment, the seventh embodiment, the eighth embodiment and/or the ninth embodiment, the tenth embodiment is further improved and further comprises a washing outer shell, wherein the washing outer shell comprises a washing frame 73 and washing glass, and the washing glass achieves the effects of blocking water inside from splashing and preventing dust outside from entering. The washing glass has a plurality of blocks, the washing glass can be provided with a plurality of blocks, the nine-embodiment effect can be achieved, and meanwhile, workers can observe the internal conditions from the outer side conveniently.
The utility model has the advantages of it is following:
1. the utility model adopts different conveying devices to convey among various mechanical processing devices, thereby realizing full automation and preventing errors;
2. in the utility model, a layer of oil is brushed on the surface of the metal sheet through the wool felt roller soaked with the oil, thereby playing a role in protecting the metal sheet and facilitating the processing of the metal sheet;
3. when the metal sheet sensor is used for sensing the metal sheet, the vacuum suction cup is adopted for grabbing the metal sheet, and meanwhile, the metal sheet is conveyed to the conveyer, so that the metal sheet is not manually and automatically conveyed, and the metal sheet cannot be damaged;
4. the utility model lifts up the edge and then carries out clamping and conveying, and has the advantages of convenient clamping and conveying and accurate processing;
5. the utility model adopts the vacuum suction bowl to hold the tank, which is not easy to damage the tank body;
6. the utility model discloses still have with low costs, the material utilizes abundant and simple to operate's advantage.
The above-mentioned embodiments are merely preferred embodiments for fully illustrating the present invention, and the scope of the present invention is not limited thereto. Equivalent substitutes or changes made by the technical personnel in the technical field on the basis of the utility model are all within the protection scope of the utility model. The protection scope of the present invention is subject to the claims.

Claims (10)

1. A sealed can production system is characterized by comprising a conveying device (1) for conveying metal sheets, a metal clamping and conveying device (2) for clamping and conveying the metal sheets, a cutting punch (3) for cutting and stretching the metal sheets, an integrated can body punching machine (4) for forming and stretching and a can body washing device (7);
the conveying device (1) comprises a metal sheet storage mechanism, a metal sheet conveying mechanism and a metal sheet oil immersion mechanism, wherein the metal sheet oil immersion mechanism comprises two felt rollers (15) which rotate relatively, all the felt rollers (15) are immersed with oil, the metal sheet conveying mechanism comprises a metal sheet sucker (12) for sucking the metal sheet, a suction mover (13) for moving the metal sheet sucker (12) and a conveyor (14) for conveying the metal sheet, and the conveyor (14) conveys the metal sheet between the two felt rollers (15);
the metal clamping and conveying device (2) comprises a platform (21) for placing a metal sheet, a clamp (24) for clamping the metal sheet and a clamp moving mechanism for moving the clamp (24), wherein a lifting cylinder (23) is arranged in the platform (21), before the clamp (24) clamps the metal sheet, the lifting cylinder (23) lifts the edge of the metal sheet, a plurality of strip-shaped conveying belts (22) for conveying the metal sheet are arranged on the platform (21), and the clamp moving mechanism comprises a transverse mover (25) and a longitudinal mover (26);
the bowl-shaped tank holding and conveying device comprises two groups of holding and conveying hands (32) and a holding and conveying hand driver for driving the two groups of holding and conveying hands (32) to open and close, a holding and conveying vacuum suction bowl (321) is arranged on each group of holding and conveying hands (32), and the holding and conveying hand driver comprises a transverse driver and a longitudinal driver;
the integrated tank punching machine (4) comprises a punching machine body (41), a punching device (5) and a tank moving device for moving the tank, wherein the punching device (5) comprises a forming mechanism and a stretching mechanism, the forming mechanism comprises a forming die and a forming punch, and the stretching mechanism comprises a stretching die and a stretching punch; the forming die comprises an upper forming die and a lower forming die, and the upper forming die is driven by the forming punch to vertically move; the upper forming die comprises a forming cavity (515), an upper first forming die cavity (511) and an upper second forming die cavity (512), a first upper die forming telescopic block (513) is arranged below the upper first forming die cavity (511), a second upper die forming telescopic block (514) is arranged below the upper second forming die cavity (512), the lower forming die comprises a forming die core (521), a first lower forming die cavity (526), a lower second forming die cavity (524) and a lower third forming die cavity (525), the lower first forming die cavity (526) is communicated with the lower second forming die cavity (524) and the lower third forming die cavity (525) respectively, the upper side of the lower second forming die cavity (524) is provided with a second lower die forming telescopic block (522), the upper side of the lower third forming die cavity (525) is provided with a lower third lower die forming telescopic block (523), the upper first forming die cavity (511) and the lower forming die cavity (525), The second forming upper die cavity (512) and the first forming lower die cavity (526) are provided with air inlets and air outlets; the drawing die comprises a drawing upper die and a drawing lower die, the drawing punch drives the drawing upper die to vertically move, the drawing upper die comprises a drawing cavity (616), a first drawing upper die cavity (611), a second drawing upper die cavity (612) and a third drawing upper die cavity (614), the first drawing upper die cavity (611) is respectively communicated with the drawing cavity (616), the second drawing upper die cavity (612) and the third drawing upper die cavity (614), a second upper die drawing telescopic block (613) is arranged on the lower side of the second drawing upper die cavity (612), a third upper die drawing telescopic block (615) is arranged on the lower side of the third drawing upper die cavity (614), the drawing lower die comprises a drawing die core (621), a first drawing lower die cavity (626), a second drawing lower die cavity (623) and a third drawing lower die cavity (625), and the first drawing lower die cavity (626) is respectively communicated with the second drawing lower die cavity (623) and the third drawing lower die cavity (625), a second lower die stretching telescopic block (622) is arranged on the upper side of the second stretching lower die cavity (623), a third lower die stretching telescopic block (624) is arranged on the upper side of the third stretching lower die cavity (625), and air inlets and air outlets are formed in the first stretching upper die cavity (611) and the first stretching lower die cavity (626);
the tank body washing device comprises a washing conveying mechanism, a washing control mechanism and a washing mechanism, wherein the washing mechanism comprises a tank body fixing mechanism, a washing brush (743), a washing rotating motor used for rotating the washing brush (743), a washing air cylinder used for vertically moving the washing brush (743) and a tank body moving mechanism used for moving a tank body on a conveying belt to the position above the washing brush (743), the tank body fixing mechanism is located above the washing brush (743), the tank body fixing mechanism comprises a fixing block (745) and a fixing air cylinder (742), and a water spraying opening is formed in the washing brush (743).
2. The sealed can production system according to claim 1, wherein a plurality of the sheet metal suckers (12) are provided, the sheet metal suckers (12) are vacuum suction bowls, the sealed can production system further comprises sheet metal sensors for detecting whether the sheet metal reaches below the vacuum suction bowls, the sheet metal storage mechanism comprises a sheet metal storage (11) and a sheet metal storage lifter (17), when the sheet metal sensors sense the sheet metal, the sheet metal storage lifter (17) stops lifting, the sheet metal sensors are contact type sensors, the sealed can production system further comprises an air blowing mechanism (16) for separating the two sheet metals after the vacuum suction bowls suck the sheet metal, the conveyor (14) comprises a plurality of conveying rollers and conveying driving motors for driving the plurality of conveying rollers to roll, and the felt rollers (15) are wool felt rollers.
3. The sealed can production system of claim 1, further comprising a transverse shaping mechanism (27) and a longitudinal shaping mechanism, wherein the transverse shaping mechanism (27) comprises two transverse shaping blocks and a transverse shaping driver for driving the two transverse shaping blocks to expand and close; the longitudinal shaping mechanism comprises a shaping cylinder, and when the strip-shaped conveying belt (22) conveys the metal sheet forwards, the shaping cylinder is lower than the strip-shaped conveying belt (22); when the strip-shaped conveying belt (22) retreats backwards, the shaping cylinder is driven out and is higher than the strip-shaped conveying belt (22), a shaping inductor for detecting metal sheets is further arranged on the shaping cylinder, and a metal sheet feeding inductor is arranged at the input end of the strip-shaped conveying belt (22); the output end of the strip-shaped conveying belt (22) is also provided with a sheet metal in-place sensor, the clamp moving mechanism is driven by an electric guide rail, two clamps (24) are arranged, the transverse driver is a transverse cylinder (31), and each group of holding and conveying hands (32) are transversely driven by one transverse cylinder (31); the longitudinal driver is a longitudinal cylinder, and two groups of holding and conveying hands (32) are longitudinally driven by one longitudinal cylinder.
4. The sealed-can production system as claimed in claim 1, further comprising a bowl-shaped can conveyor (35) for conveying the can bodies; a telescopic tank body clamping device (36) is arranged on the bowl-shaped tank conveying belt (35); a tank body sensor (37) for detecting whether a bowl-shaped tank is arranged behind the tank body clamping device (36) is arranged above the bowl-shaped conveying belt, and adjusting blocks (33) for preventing the bowl-shaped tank from falling off or shifting during the holding and conveying are arranged on two sides of each group of holding and conveying hands (32); the bowl-shaped can pushing device is used for pushing the processed bowl-shaped can forwards, and comprises two pushing feet (34) which incline inwards; the pushing end of the pushing foot (34) is provided with a silica gel pad.
5. The sealed can production system according to claim 1, wherein the can moving device comprises a left clamping strip (48), a right clamping strip (44) and a can moving driving mechanism for driving the left clamping strip (48) and the right clamping strip (44) to swing, the left clamping strip (48) and the right clamping strip (44) are provided with arc-shaped grooves, vacuum suction cups are arranged on the grooves, the can moving driving mechanism comprises a can moving cam (45), a can moving bearing (47) and a can moving screw rod (43) for driving the can moving cam (45) to move, a stroke groove (46) is formed in the can moving cam (45), the can moving bearing (47) moves in the stroke groove (46), and the can moving screw rod (43) is driven by a motor.
6. The sealed can production system of claim 5, wherein the left gripper bar (48) and the right gripper bar (44) are each provided with four arcuate grooves, the grooves in the left gripper bar (48) and the grooves in the right gripper bar (44) corresponding.
7. The sealed can production system according to claim 1, further comprising an in-feed belt (42) and an out-feed belt (421), wherein the punching device (5) is provided in plurality, and the forming punch and the drawing punch are both cylinders.
8. The sealpot production system according to claim 1, wherein the flush conveyor comprises a flush in-feed belt (71) and a flush out-feed belt (78), the flush in-feed belt (71) and the flush out-feed belt (78) having flush fences (72) on both sides.
9. The sealed-can manufacturing system of claim 1, wherein there are a plurality of flushing brushes (743) and tank fixing mechanisms, the tank moving mechanism includes a tank pushing cylinder (744) and a pushing bar (741), the flushing conveying mechanism is located between the tank moving mechanism and the flushing brushes (743), the tank moving mechanism further includes a water collecting plate (79) for preventing the flushed water from flowing to the ground and a water collecting tank (75) for collecting the flushed water, the water collecting plate (79) is provided with a plurality of water collecting ports (791), the plurality of water collecting ports (791) guide the water to the water collecting tank (75) through a water pipe (77), the tank (75) and the tank (76) are connected through a water pipe (77), the tank (76) is connected with the water spraying port through a water pipe (77), the water storage tank (76) is arranged on the water storage tank (75), the water collection tank (75) is connected with the water storage tank (76) through a water pipe (77).
10. The sealable production system of claim 1, further comprising a flush outer housing comprising a flush frame (73) and a flush glass, the flush glass having a plurality of pieces.
CN202020130637.3U 2020-01-20 2020-01-20 Sealed tank production system Active CN212598476U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202020130637.3U CN212598476U (en) 2020-01-20 2020-01-20 Sealed tank production system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202020130637.3U CN212598476U (en) 2020-01-20 2020-01-20 Sealed tank production system

Publications (1)

Publication Number Publication Date
CN212598476U true CN212598476U (en) 2021-02-26

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202020130637.3U Active CN212598476U (en) 2020-01-20 2020-01-20 Sealed tank production system

Country Status (1)

Country Link
CN (1) CN212598476U (en)

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Date Code Title Description
GR01 Patent grant
GR01 Patent grant
PE01 Entry into force of the registration of the contract for pledge of patent right

Denomination of utility model: A sealed tank production system

Effective date of registration: 20211206

Granted publication date: 20210226

Pledgee: Taizhou Linhai sub branch of Zhejiang Tailong Commercial Bank Co.,Ltd.

Pledgor: ZHEJIANG DONGLAI PACKAGE Co.,Ltd.

Registration number: Y2021330002443

PE01 Entry into force of the registration of the contract for pledge of patent right