CN116707240A - Motor rotor processing assembly unit - Google Patents

Motor rotor processing assembly unit Download PDF

Info

Publication number
CN116707240A
CN116707240A CN202310624612.7A CN202310624612A CN116707240A CN 116707240 A CN116707240 A CN 116707240A CN 202310624612 A CN202310624612 A CN 202310624612A CN 116707240 A CN116707240 A CN 116707240A
Authority
CN
China
Prior art keywords
rotor
finished product
frame
transferring
placing frame
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202310624612.7A
Other languages
Chinese (zh)
Inventor
王云涛
张国运
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Henan Winner Vibrating Equipment Co Ltd
Original Assignee
Henan Winner Vibrating Equipment Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Henan Winner Vibrating Equipment Co Ltd filed Critical Henan Winner Vibrating Equipment Co Ltd
Priority to CN202310624612.7A priority Critical patent/CN116707240A/en
Publication of CN116707240A publication Critical patent/CN116707240A/en
Pending legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q37/00Metal-working machines, or constructional combinations thereof, built-up from units designed so that at least some of the units can form parts of different machines or combinations; Units therefor in so far as the feature of interchangeability is important
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C19/00Apparatus specially adapted for applying particulate materials to surfaces
    • B05C19/008Accessories or implements for use in connection with applying particulate materials to surfaces; not provided elsewhere in B05C19/00
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G35/00Mechanical conveyors not otherwise provided for
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/90Devices for picking-up and depositing articles or materials
    • B65G47/901Devices for picking-up and depositing articles or materials provided with drive systems with rectilinear movements only
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/90Devices for picking-up and depositing articles or materials
    • B65G47/902Devices for picking-up and depositing articles or materials provided with drive systems incorporating rotary and rectilinear movements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/90Devices for picking-up and depositing articles or materials
    • B65G47/907Devices for picking-up and depositing articles or materials with at least two picking-up heads
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B21/00Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant
    • G01B21/02Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant for measuring length, width, or thickness
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K15/00Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
    • H02K15/02Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2201/00Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
    • B65G2201/02Articles
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/64Electric machine technologies in electromobility

Abstract

The invention relates to a motor rotor machining and assembling unit; the automatic rotor powder coating machine comprises a material placing frame, wherein a numerical control finish turning lathe and a numerical control lathe are respectively arranged on two sides of the material placing frame, a rotor placing frame is arranged on one side of the front of the material placing frame, a rotor is placed on the rotor placing frame, a six-axis manipulator for grabbing the rotor is arranged on one side of the rotor placing frame, a numerical control press for pressing the rotor is arranged in front of the six-axis manipulator, a rotor transfer device is arranged at the front end of the numerical control press, a rotor powder coating device is arranged in front of the rotor transfer device, a rotor finished product automatic detection platform is arranged in front of the rotor powder coating device, a finished product placing trolley is arranged on one side of the finished product automatic detection platform, a turning and grinding integrated machine is arranged on one side of the finished product placing trolley, and a three-axis truss manipulator for conveying the rotor is arranged above the rotor powder coating device, the rotor finished product automatic detection platform and the finished product placing trolley; the device has the advantages of reasonable structural design, clear working procedures, time saving and work efficiency improvement.

Description

Motor rotor processing assembly unit
Technical Field
The invention relates to a motor rotor machining and assembling unit.
Background
The existing motor rotor machining and assembling procedures need to be carried out on the rotor and the rotor shaft in different stations and workshops, the rotor and the rotor shaft are pressed, finished and then are detected and then are coated, and the procedures waste occupied space and have low working efficiency. Such processing, manufacturing and assembly are discrete and it is difficult to improve efficiency.
Disclosure of Invention
The invention aims to provide a motor rotor light-metal water coating device for solving the problems in the background technology.
In order to achieve the above purpose, the present invention provides the following technical solutions: the automatic rotor powder coating machine comprises a material placing frame, wherein a numerical control finish turning lathe and a numerical control lathe are respectively arranged on two sides of the material placing frame, a rotor placing frame is arranged on one side of the front of the material placing frame, a rotor is placed on the rotor placing frame, a six-axis manipulator for grabbing the rotor is arranged on one side of the rotor placing frame, a numerical control press for pressing the rotor is arranged in front of the six-axis manipulator, a rotor transfer device is arranged at the front end of the numerical control press, a rotor powder coating device is arranged in front of the rotor transfer device, a rotor finished product automatic detection platform is arranged in front of the rotor powder coating device, a finished product placing trolley is arranged on one side of the finished product automatic detection platform, a turning and grinding integrated machine is arranged on one side of the finished product placing trolley, and a three-axis truss manipulator for conveying the rotor is arranged above the rotor powder coating device, the rotor finished product automatic detection platform and the finished product placing trolley;
the rotor transferring device comprises two transferring brackets, a fixing plate is arranged between the two transferring brackets, a supporting arm is arranged between the bottom of the fixing plate and the transferring brackets, supporting plates are respectively arranged on two sides of the fixing plate, a transferring guide rail supporting seat is arranged on the supporting plates from high to low in an inclined mode, a linear motion unit supporting for the rotor to move from top to bottom is arranged on the transferring guide rail supporting seat, a first groove matched with a rotor shaft is formed in the high end of the linear motion unit supporting, an ejection double-shaft air cylinder is arranged at the lower portion of the first groove, a second groove is formed in the low end of the linear motion unit supporting, a polyurethane wrapping strip is arranged on the outer edge of the second groove, a positioning double-shaft air cylinder is arranged at the lower portion of the second groove, the positioning double-shaft air cylinder is arranged on a positioning air cylinder fixing seat, and copper sleeves are arranged on the first groove and the second groove;
the rotor gold powder coating device comprises a frame, wherein a frame panel is arranged on the frame, a gold powder pool is arranged on the frame panel, gold powder injection ports are arranged on two sides of the gold powder pool, a first brushing roller and a second brushing roller are arranged in the gold powder pool in parallel, the first brushing roller and the second brushing roller are arranged on a coating roller bracket through bearing seats, the first brushing roller is connected with a gear arranged on a gear motor at the lower part of the frame panel through a first chain, the second brushing roller is connected with a gear arranged on the gear motor at the lower part of the frame panel through a second chain, and a rotor to be coated with gold water is arranged between the first brushing roller and the second brushing roller.
Preferably, the bottom of the frame is provided with a foot margin.
Preferably, the first and second applicator rollers move in the same direction.
Preferably, a reinforcing rib is arranged between the fixing plate and the supporting plate.
Preferably, the bottom of the transferring support is provided with a foundation flange.
Preferably, a ground anchor rib plate is arranged between the ground anchor flange and the transfer support respectively.
Preferably, the lower part of the ejection double-shaft cylinder is provided with a cylinder bracket connected with the bottom of the fixed plate.
The invention adopts the structural design, realizes unitized operation, solves the technical problems that the prior rotor is made into discrete form and distributed in different workshops and stations, is transported back and forth, has low efficiency, cannot ensure the production beat, causes high product cost, and has the advantages of reasonable structural design, clear working procedure, time saving and work efficiency improvement.
Drawings
Fig. 1 is a schematic structural view of the present invention.
Fig. 2 is a schematic structural view of a rotor transferring device according to the present invention.
Fig. 3 is a side view of the structure of the rotor transfer device of the present invention.
Fig. 4 is a schematic structural diagram of a rotor powder coating device according to the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.
Referring to fig. 1-4, a motor rotor machining assembly unit comprises a material placing frame 1, wherein two sides of the material placing frame 1 are respectively provided with a numerical control finish turning lathe 2 and a numerical control lathe 3, one side in front of the material placing frame 1 is provided with a rotor placing frame 4, a rotor 5 is placed on the rotor placing frame 4, one side of the rotor placing frame 4 is provided with a six-axis manipulator 6 for grabbing the rotor 5, the front of the six-axis manipulator 6 is provided with a numerical control press 7 for pressing the rotor 5, the front end of the numerical control press 7 is provided with a rotor transferring device 8, the front of the rotor transferring device 8 is provided with a rotor gold powder coating device 9, the front of the rotor gold powder coating device 9 is provided with a rotor finished product automatic detection platform 10, one side of the finished product automatic detection platform 10 is provided with a finished product placing trolley 11, one side of the finished product placing trolley 11 is provided with a turning and grinding integrated machine 42, and a three-axis truss manipulator 12 for conveying the rotor 5 is arranged above the rotor gold powder coating device 9, the rotor finished product automatic detection platform 10 and the finished product placing trolley 11;
the rotor transferring device 8 comprises two transferring brackets 13, a fixed plate 14 is arranged between the two transferring brackets 13, a supporting arm 15 is arranged between the bottom of the fixed plate 14 and the transferring brackets 13, supporting plates 16 are respectively arranged on two sides of the fixed plate 14, a transferring guide rail supporting seat 17 is obliquely arranged on the supporting plates 16 from high to low, a linear movement unit support 18 for moving a rotor 5 from top to bottom is arranged on the transferring guide rail supporting seat 17, a first groove 19 matched with a rotor shaft is arranged at the high end of the linear movement unit support 18, an ejection double-shaft air cylinder 20 is arranged at the lower part of the first groove 19, a second groove 21 is arranged at the lower end of the linear movement unit support 18, a polyurethane wrapping strip 22 is arranged at the outer edge of the second groove 21, a positioning double-shaft air cylinder 23 is arranged at the lower part of the second groove 21, the positioning double-shaft air cylinder 23 is arranged on a positioning air cylinder fixing seat 24, and copper sleeves 25 are respectively arranged on the first groove 19 and the second groove 21;
the rotor gold powder coating device 9 comprises a frame 26, a frame panel 27 is arranged on the frame 26, a gold powder pool 28 is arranged on the frame panel 27, gold powder injection ports 29 are arranged on two sides of the gold powder pool 28, a first brushing roller 30 and a second brushing roller 31 are arranged in the gold powder pool 28 in parallel, the first brushing roller 30 and the second brushing roller 31 are arranged on a coating roller bracket 33 through a bearing seat 32, the first brushing roller 30 is connected with a gear arranged on a speed reduction motor 35 at the lower part of the frame panel 27 through a first chain 34, the second brushing roller 31 is connected with a gear arranged on the speed reduction motor 35 at the lower part of the frame panel 27 through a second chain 36, and a rotor 5 to be coated with gold water is arranged between the first brushing roller 30 and the second brushing roller 31.
Further, the bottom of the frame 26 is provided with a foot 37; increasing the stability of the housing 26.
Further, the first and second painting rollers 30 and 31 move in the same direction; the gold powder in the gold powder pool 28 is uniformly brushed onto the surface of the rotor 5.
Further, a reinforcing rib 38 is provided between the fixing plate 14 and the supporting plate 16.
Further, the bottom of the transferring bracket 13 is provided with a foot flange 39; the device is convenient to fix on the ground, and stability is improved.
Further, a ground anchor rib plate 40 is respectively arranged between the ground anchor flange 39 and the transfer bracket 13.
Further, the lower part of the ejection biaxial cylinder 20 is provided with a cylinder bracket 41 connected with the bottom of the fixing plate 14.
The invention provides a motor rotor machining and assembling unit, which has the following specific working principle: the numerical control finish turning lathe 2 and the numerical control lathe 3 respectively process the rotor 5 and the rotor shaft, press-fitting and assembling are carried out on the numerical control press 7 after the processing is finished, a pressed workpiece enters a working area of the three-axis truss manipulator 12 through the rotor transfer device 8, the three-axis truss manipulator 12 grabs the workpiece and is placed at a station of the turning and grinding integrated machine 42 to carry out turning and grinding integrated operation of the rotor excircle, the rotor 5 carries out automatic size detection on the rotor finished product automatic detection platform 10 after the finishing, whether the qualified workpiece is judged, the qualified workpiece is transferred into the rotor gold powder coating device 9 to carry out excircle coating, and the finished rotor is placed on the finished product placing trolley 11.
When the rotor transfer device 8 needs to rotate, the movable end of the ejection double-shaft air cylinder 20 stretches out to eject the rotor 5 arranged in the first groove 19, the rotor slides downwards along the linear motion unit support 18 from high to low and just slides into the second groove 21, the positioning double-shaft air cylinder 23 is started to correct the position of the rotor 5, the subsequent three-shaft truss manipulator 12 is convenient to transfer the rotor, and the polyurethane wrapping strips 22 are arranged on the second groove 21 to buffer and protect the rotor 5.
The outer surface of the rotor 5 is coated with the gold powder, so that the rotor 5 is prevented from rusting, a speed reducing motor 35 is started during working, the speed reducing motor 35 drives a first coating roller 30 and a second coating roller 31 to move in the same direction, and the gold powder in a gold powder pool 28 is uniformly coated on the outer surface of the rotor 5, so that time and labor are saved.
The invention adopts a unitized operation mode, equipment is centralized, the production efficiency is improved by 5 times, the transfer times are saved by 10 times, and 10 people are liberated. The method saves about 80 ten thousand yuan for the company every year, creates about 150 ten thousand yuan for the company every year, and improves the market competitiveness.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (7)

1. The utility model provides a motor rotor processing assembly cell, includes material and puts frame (1), its characterized in that: the automatic three-axis truss conveying device comprises a numerical control finish turning lathe (2) and a numerical control lathe (3) which are respectively arranged on two sides of a material placing frame (1), a rotor placing frame (4) is arranged on one side of the front side of the material placing frame (1), a rotor (5) is placed on the rotor placing frame (4), a six-axis manipulator (6) for grabbing the rotor (5) is arranged on one side of the rotor placing frame (4), a numerical control press (7) for pressing the rotor (5) is arranged on the front side of the six-axis manipulator (6), a rotor transferring device (8) is arranged at the front end of the numerical control press (7), a rotor gold powder coating device (9) is arranged on the front side of the rotor transferring device (8), a rotor finished product automatic detection platform (10) is arranged in front of the rotor gold powder coating device (9), a finished product placing trolley (11) is arranged on one side of the finished product placing trolley (11), a turning and grinding all-in-one side of the rotor gold powder coating device (9), and a three-axis truss (12) for conveying the rotor (5) is arranged above the rotor finished product automatic detection platform (10);
the rotor transferring device (8) comprises two transferring brackets (13), a fixed plate (14) is arranged between the two transferring brackets (13), a supporting arm (15) is arranged between the bottom of the fixed plate (14) and the transferring brackets (13), supporting plates (16) are respectively arranged on two sides of the fixed plate (14), a transferring guide rail supporting seat (17) is arranged on the supporting plates (16) from high to low in an inclined mode, a linear motion unit supporting seat (18) for the rotor (5) to move from top to bottom is arranged on the transferring guide rail supporting seat (17), a first groove (19) matched with a rotor shaft is arranged at the high end of the linear motion unit supporting seat (18), an ejecting double-shaft air cylinder (20) is arranged at the lower end of the first groove (19), a second groove (21) is arranged at the lower end of the linear motion unit supporting seat (18), a polyurethane wrapping strip (22) is arranged on the outer edge of the second groove (21), a positioning double-shaft air cylinder (23) is arranged on a positioning air cylinder fixing seat (24), and a copper sleeve (25) is arranged on the first groove (19) and the second groove (21);
the rotor gold powder coating device (9) comprises a frame (26), a frame panel (27) is arranged on the frame (26), a gold powder pool (28) is arranged on the frame panel (27), gold powder injection ports (29) are arranged on two sides of the gold powder pool (28), a first coating roller (30) and a second coating roller (31) are arranged in the gold powder pool (28) in parallel, the first coating roller (30) and the second coating roller (31) are arranged on a coating roller bracket (33) through a bearing seat (32), the first coating roller (30) is connected with a gear arranged on a speed reducing motor (35) at the lower part of the frame panel (27) through a first chain (34), the second coating roller (31) is connected with a gear arranged on the speed reducing motor (35) at the lower part of the frame panel (27) through a second chain (36), and a rotor (5) for coating gold water is arranged between the first coating roller (30) and the second coating roller (31).
2. A motor rotor tooling assembly unit according to claim 1, wherein: the bottom of the frame (26) is provided with a foot margin (37).
3. A motor rotor tooling assembly unit according to claim 1, wherein: the first brushing roller (30) and the second brushing roller (31) move in the same direction.
4. A motor rotor tooling assembly unit according to claim 1, wherein: reinforcing ribs (38) are arranged between the fixing plate (14) and the supporting plate (16).
5. A motor rotor tooling assembly unit according to claim 1, wherein: the bottom of the transferring support (13) is provided with a foot flange (39).
6. The electric motor rotor tooling assembly unit of claim 5, wherein: and a ground anchor rib plate (40) is respectively arranged between the ground anchor flange (39) and the transfer support (13).
7. A motor rotor tooling assembly unit according to claim 1, wherein: the lower part of the ejection double-shaft cylinder (20) is provided with a cylinder bracket (41) connected with the bottom of the fixed plate (14).
CN202310624612.7A 2023-05-29 2023-05-29 Motor rotor processing assembly unit Pending CN116707240A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202310624612.7A CN116707240A (en) 2023-05-29 2023-05-29 Motor rotor processing assembly unit

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202310624612.7A CN116707240A (en) 2023-05-29 2023-05-29 Motor rotor processing assembly unit

Publications (1)

Publication Number Publication Date
CN116707240A true CN116707240A (en) 2023-09-05

Family

ID=87836679

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202310624612.7A Pending CN116707240A (en) 2023-05-29 2023-05-29 Motor rotor processing assembly unit

Country Status (1)

Country Link
CN (1) CN116707240A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117773565A (en) * 2024-02-23 2024-03-29 河南威猛振动设备股份有限公司 Vibration motor end cover assembly quality
CN117773565B (en) * 2024-02-23 2024-05-14 河南威猛振动设备股份有限公司 Vibration motor end cover assembly quality

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117773565A (en) * 2024-02-23 2024-03-29 河南威猛振动设备股份有限公司 Vibration motor end cover assembly quality
CN117773565B (en) * 2024-02-23 2024-05-14 河南威猛振动设备股份有限公司 Vibration motor end cover assembly quality

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