CN212580308U - Cigarette packet transmission detection system of cigarette packet packaging machine - Google Patents
Cigarette packet transmission detection system of cigarette packet packaging machine Download PDFInfo
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- CN212580308U CN212580308U CN202021056987.6U CN202021056987U CN212580308U CN 212580308 U CN212580308 U CN 212580308U CN 202021056987 U CN202021056987 U CN 202021056987U CN 212580308 U CN212580308 U CN 212580308U
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Abstract
The utility model provides a cigarette case packagine machine's tobacco bale transmission detecting system, include: the device comprises a detection controller, an image acquisition device and a rejection port blockage detection device. The detection controller is respectively in signal connection with the image acquisition device and the rejection port blockage detection device. The image acquisition device is used for acquiring cigarette packet appearance images conveyed by the conveying port of the packing machine, performing image processing and image recognition according to the cigarette packet appearance images and further transmitting image recognition results to the detection controller. And the rejection port blockage detection device is used for detecting whether the rejection port is blocked or not. And the detection controller controls the pushing plate to push the defective cigarette packet to the removing channel from the removing opening when the removing opening is not blocked, and the defective cigarette packet is transmitted to the containing box. And the detection controller reports rejection port blockage alarm information when the rejection port is blocked. The utility model discloses can improve the work efficiency of packing process, reduce the tobacco bale breakage rate.
Description
Technical Field
The utility model relates to a cigarette production technical field especially relates to a cigarette case packagine machine's tobacco bale transmission detecting system.
Background
Since FOCKE401 mainly carries out transparent paper wrapping molding on the cigarette packet, loose packets, poor transparent paper folding, deformed cigarette packet and the like can occur, a cigarette packet appearance imaging quality detection system is arranged in front of a hexagonal molding wheel, a loose packet molding detection system is arranged behind the hexagonal molding wheel, smoke dust, paper scraps and the like are attached to the surface due to an imaging lens, or light and imaging system parameter setting problems are caused, imaging detection can continuously and mistakenly pick the cigarette packet to cause that a containing box is full or the transparent paper is seriously wrinkled and blocked at a picking opening, therefore, when the cigarette packet needs to be picked next time, the picked cigarette packet can not be completely pushed out by a picking rod to enter a picking channel, when a pushing plate is pushed again, the cigarette packet collision phenomenon can occur, the phenomenon of 'stacking channel blocking' occurs, an operator needs to take out the squeezed and deformed cigarette packet, the appearance of about 8 packets is seriously deformed, the operation of equipment is influenced, but no corresponding alarm device exists at present, and an operator is prompted to clear the cigarette packet in the rejection port or the cigarette packet in the container in time, so that the handling can be carried out only when the system is stopped to alarm when the operator is busy in other packaging procedures.
SUMMERY OF THE UTILITY MODEL
The utility model provides a cigarette packet packaging machine's tobacco bale transmission detecting system solves current tobacco bale and easily blocks up rejecting the mouth, causes the problem of tobacco bale fold or deformation, can improve the work efficiency of packaging process, reduces the tobacco bale breakage rate.
In order to achieve the above purpose, the utility model provides the following technical scheme:
a cigarette packet transfer detection system of a cigarette packet packaging machine, comprising: the device comprises a detection controller, an image acquisition device and a rejection port blockage detection device;
the detection controller is respectively in signal connection with the image acquisition device and the rejection port blockage detection device;
the image acquisition device is used for acquiring cigarette packet appearance images conveyed by a conveying port of a packing machine, performing image processing and image recognition according to the cigarette packet appearance images and further transmitting image recognition results to the detection controller;
the rejection port blockage detection device is used for detecting whether the rejection port is blocked or not;
the detection controller controls the pushing plate to push defective tobacco packets from the removing opening to the removing channel when the removing opening is not blocked, and the defective tobacco packets are transmitted to the containing box;
and the detection controller reports rejection port blockage alarm information when the rejection port is blocked.
Preferably, the method further comprises the following steps: a reject channel detection device;
the rejection channel detection device is in signal connection with the detection controller and is used for detecting whether the rejection channel is blocked or not;
and the detection controller prompts manual removal when the blockage of the channel is removed.
Preferably, the method further comprises the following steps: a pusher plate detection device;
the push plate detection device is in signal connection with the detection controller and is used for detecting the motion position of the push plate;
and the detection controller controls the pushing plate to be at the starting point position when the defective tobacco bale is conveyed to the removing opening position so as to carry out pushing action.
Preferably, the method further comprises the following steps: a counter;
the counter is in signal connection with the detection controller, is arranged at the rejecting port and is used for counting the rejected cigarette packets;
and the detection controller prompts an operator to clean the accommodating box when the count value is greater than the set threshold value, and controls the counter to count and reset to 0.
Preferably, the method further comprises the following steps: a weight detecting device;
the weight detection device is in signal connection with the detection controller and used for detecting the weight change of the containing box, and the detection controller prompts that the containing box needs to be cleaned when the weight of the containing box is greater than a set weight threshold value.
Preferably, the reject port clogging detecting means includes: a speed sensor;
the speed sensor is used for detecting the conveying speed of the tobacco bale at the rejecting opening, and the detecting controller judges that the rejecting opening is blocked when the conveying speed is equal to 0.
Preferably, the reject port clogging detecting means includes: an infrared sensor;
the infrared sensor is used for detecting whether the cigarette packet at the rejecting opening blocks infrared light;
and the detection controller judges that the rejection port is blocked when the infrared sensor cannot receive infrared light.
Preferably, the reject channel detection device includes: a limit switch;
and when the time for extruding the limit switch by the cigarette packet in the rejecting channel exceeds a set time threshold value, the detection controller judges that the rejecting channel is blocked.
Preferably, the method further comprises the following steps: a buzzer;
the buzzer is connected with the detection controller through signals, and the detection controller controls the buzzer to sound and alarm when the rejection port is blocked.
Preferably, the method further comprises the following steps: a display screen;
the display screen is in signal connection with the detection controller and used for displaying alarm information.
The utility model provides a cigarette packet transmission detecting system of cigarette case packagine machine is through gathering cigarette packet appearance image to judge whether there is the defect in the cigarette packet, and set up and reject mouthful jam detection device, whether take place to block with the judgement and reject mouthful, and then reject the defective cigarette packet through rejecting mouthful and push away to rejecting the passageway. The problem of current tobacco bale be easy to be blockked up at the rejection mouth, cause tobacco bale fold or deformation is solved, the work efficiency of packaging process can be improved, the tobacco bale breakage rate is reduced.
Drawings
In order to more clearly illustrate the specific embodiments of the present invention, the drawings used in the embodiments will be briefly described below.
Fig. 1 is a schematic view of a cigarette packet transmission detection system of a cigarette packet packaging machine provided by the present invention.
Fig. 2 is a schematic view of the rejecting channel according to the embodiment of the present invention.
Detailed Description
In order to make those skilled in the art better understand the solution of the embodiments of the present invention, the embodiments of the present invention are further described in detail below with reference to the accompanying drawings and the implementation manner.
The problem that the existing packaging machine is easy to cause channel blockage and tobacco bale deformation due to tobacco bale removal is solved. The utility model provides a cigarette packet transmission detecting system of cigarette case packagine machine is through gathering cigarette packet appearance image to judge whether there is the defect in the cigarette packet, and set up and reject mouthful jam detection device, whether take place to block with the judgement and reject mouthful, and then reject the defective cigarette packet through rejecting mouthful and push away to rejecting the passageway. The problem of current tobacco bale be easy to be blockked up at the rejection mouth, cause tobacco bale fold or deformation is solved, the work efficiency of packaging process can be improved, the tobacco bale breakage rate is reduced.
As shown in fig. 1, a cigarette packet transmission detection system of a cigarette packet packaging machine comprises: the device comprises a detection controller, an image acquisition device and a rejection port blockage detection device. The detection controller is respectively in signal connection with the image acquisition device and the rejection port blockage detection device. The image acquisition device is used for acquiring cigarette packet appearance images conveyed by the conveying port of the packing machine, performing image processing and image recognition according to the cigarette packet appearance images and further transmitting image recognition results to the detection controller. And the rejection port blockage detection device is used for detecting whether the rejection port is blocked or not. And the detection controller controls the pushing plate to push the defective cigarette packet to the removing channel from the removing opening when the removing opening is not blocked, and the defective cigarette packet is transmitted to the containing box. And the detection controller reports rejection port blockage alarm information when the rejection port is blocked.
Specifically, the rejecting port station is detected through the rejecting port blockage detection device, and if the rejecting port is unobstructed, the pushing plate is controlled to push defective tobacco packets to the rejecting channel. As shown in fig. 2, after the cigarette packet 2 enters the channel and reaches the removing opening, the cigarette packet 2 is pushed into the removing channel by the pushing plate 1, and the cigarette packet 2 slides into the containing box along with the movement and the gravity inertia. Meanwhile, a detection controller is arranged to be in signal connection with the rejection port blockage detection device and the pushing plate, wherein the detection controller can be realized by a PLC (programmable logic controller). The cigarette packet image acquisition device comprises a camera and an image processor, wherein the image processor can be realized by adopting a professional image micro-processing chip and is integrated with the camera. The method can solve the problem that the existing tobacco bale is easy to block at the rejecting opening to cause the tobacco bale to be wrinkled or deformed, can improve the working efficiency of the packaging procedure, and reduces the breakage rate of the tobacco bale.
As shown in fig. 1, the system further includes: rejection channel detection means. The rejection channel detection device is in signal connection with the detection controller and is used for detecting whether the rejection channel is blocked or not. And the detection controller prompts manual removal when the blockage of the channel is removed.
In practical application, if the rejection channel is blocked, the blockage of the rejection port can be caused, so that the blockage of the channel can be detected through a rejection channel detection device, the detection device is in signal connection with a detection controller, when the channel blockage is rejected, the detection controller controls a pushing plate to stop pushing, the blockage is reported and an alarm is given, and then the manual rejection of the defective cigarette packet is prompted until the blockage in the channel is cleaned.
As shown in fig. 1, the system further includes: push away board detection device. The push plate detection device is in signal connection with the detection controller and used for detecting the motion position of the push plate. And the detection controller controls the pushing plate to be at the starting point position when the defective tobacco bale is conveyed to the removing opening position so as to carry out pushing action.
Specifically, the position of the pusher plate will affect the control flow of the detection controller. And if the pushing plate is in the terminal position, the pushing plate is controlled to reset to be in the starting position so as to carry out pushing action. If the pushing plate is not in the starting position when the defective cigarette packet is conveyed to the removing opening, the rhythm error of removing the cigarette packet can be caused, and the cigarette packet can be removed by mistake.
In practical application, the detection controller needs to judge whether to send a cigarette packet removing instruction according to the collected cigarette packet appearance image, so that the subsequent removing device can perform corresponding operations according to the cigarette packet removing instruction, for example, the action control of the pushing plate and the blockage detection of the removing port and the removing channel need to realize detection before the cigarette packet reaches the removing port.
As shown in fig. 1, the system further includes: a counter. The counter is in signal connection with the detection controller, and the counter is arranged at the rejecting port and used for counting the rejected cigarette packets. And the detection controller prompts an operator to clean the accommodating box when the count value is greater than the set threshold value, and controls the counter to count and reset to 0.
In order to manage the quantity of removed tobacco packets, the counting can be carried out by setting a counter, and a threshold value is set so as to facilitate the resetting of the counter. Meanwhile, the counter is connected with the detection controller through signals to acquire the information of the number of the removed smoke packets in real time.
As shown in fig. 1, the system further includes: a weight detecting device;
the weight detection device is in signal connection with the detection controller and used for detecting the weight change of the containing box, and the detection controller prompts that the containing box needs to be cleaned when the weight of the containing box is greater than a set weight threshold value.
In one embodiment, the reject port blockage detection device includes: a speed sensor; the speed sensor is used for detecting the conveying speed of the tobacco bale at the rejecting opening, and the detecting controller judges that the rejecting opening is blocked when the conveying speed is equal to 0.
In another embodiment, the reject port blockage detection device includes: an infrared sensor; the infrared sensor is used for detecting whether the cigarette packet at the rejecting opening blocks infrared light; and the detection controller judges that the rejection port is blocked when the infrared sensor cannot receive infrared light.
Further, the reject channel detection apparatus includes: and a limit switch. And when the time for extruding the limit switch by the cigarette packet in the rejecting channel exceeds a set time threshold value, the detection controller judges that the rejecting channel is blocked.
As shown in fig. 1, the system further includes: a buzzer. The buzzer is connected with the detection controller through signals, and the detection controller controls the buzzer to sound and alarm when the rejection port is blocked.
As shown in fig. 1, the system further includes: a display screen. The display screen is in signal connection with the detection controller and used for displaying alarm information.
It is visible, the utility model provides a cigarette packet packagine machine's tobacco bale transmission detecting system is through gathering the tobacco bale outward appearance image to judge whether there is the defect in the tobacco bale, and set up and reject mouthful jam detection device, whether take place to block with the judgement and reject the mouth, and then reject the defective tobacco bale and remove to rejecting the passageway through rejecting the mouth. The problem of current tobacco bale be easy to be blockked up at the rejection mouth, cause tobacco bale fold or deformation is solved, the work efficiency of packaging process can be improved, the tobacco bale breakage rate is reduced.
The structure, features and effects of the present invention have been described in detail above according to the embodiment shown in the drawings, and the above description is only the preferred embodiment of the present invention, but the present invention is not limited to the implementation scope shown in the drawings, and all changes made according to the idea of the present invention or equivalent embodiments modified to the same changes should be considered within the protection scope of the present invention when not exceeding the spirit covered by the description and drawings.
Claims (10)
1. A cigarette packet transmission detection system of a cigarette packet packaging machine is characterized by comprising: the device comprises a detection controller, an image acquisition device and a rejection port blockage detection device;
the detection controller is respectively in signal connection with the image acquisition device and the rejection port blockage detection device;
the image acquisition device is used for acquiring cigarette packet appearance images conveyed by a conveying port of a packing machine, performing image processing and image recognition according to the cigarette packet appearance images and further transmitting image recognition results to the detection controller;
the rejection port blockage detection device is used for detecting whether the rejection port is blocked or not;
the detection controller controls the pushing plate to push defective tobacco packets from the removing opening to the removing channel when the removing opening is not blocked, and the defective tobacco packets are transmitted to the containing box;
and the detection controller reports rejection port blockage alarm information when the rejection port is blocked.
2. The cigarette packet transport detection system of a cigarette packet packaging machine of claim 1, further comprising: a reject channel detection device;
the rejection channel detection device is in signal connection with the detection controller and is used for detecting whether the rejection channel is blocked or not;
and the detection controller prompts manual removal when the blockage of the channel is removed.
3. The cigarette packet transport detection system of a cigarette packet packaging machine of claim 2, further comprising: a pusher plate detection device;
the push plate detection device is in signal connection with the detection controller and is used for detecting the motion position of the push plate;
and the detection controller controls the pushing plate to be at the starting point position when the defective tobacco bale is conveyed to the removing opening position so as to carry out pushing action.
4. The cigarette packet transport detection system of a cigarette packet packaging machine of claim 3, further comprising: a counter;
the counter is in signal connection with the detection controller, is arranged at the rejecting port and is used for counting the rejected cigarette packets;
and the detection controller prompts an operator to clean the accommodating box when the count value is greater than the set threshold value, and controls the counter to count and reset to 0.
5. The cigarette packet transport detection system of a cigarette packet packaging machine of claim 4, further comprising: a weight detecting device;
the weight detection device is in signal connection with the detection controller and used for detecting the weight change of the containing box, and the detection controller prompts that the containing box needs to be cleaned when the weight of the containing box is greater than a set weight threshold value.
6. The cigarette packet conveying and detecting system of the cigarette packet packing machine according to claim 1, wherein the eliminating opening blockage detecting device comprises: a speed sensor;
the speed sensor is used for detecting the conveying speed of the tobacco bale at the rejecting opening, and the detecting controller judges that the rejecting opening is blocked when the conveying speed is equal to 0.
7. The cigarette packet conveying and detecting system of the cigarette packet packing machine according to claim 1, wherein the eliminating opening blockage detecting device comprises: an infrared sensor;
the infrared sensor is used for detecting whether the cigarette packet at the rejecting opening blocks infrared light;
and the detection controller judges that the rejection port is blocked when the infrared sensor cannot receive infrared light.
8. The cigarette packet transport detection system of a cigarette packet packaging machine according to claim 2, wherein the rejecting channel detection device comprises: a limit switch;
and when the time for extruding the limit switch by the cigarette packet in the rejecting channel exceeds a set time threshold value, the detection controller judges that the rejecting channel is blocked.
9. Cigarette packet transport detection system of a cigarette packet packaging machine according to any one of claims 1 to 8, characterized in that it further comprises: a buzzer;
the buzzer is connected with the detection controller through signals, and the detection controller controls the buzzer to sound and alarm when the rejection port is blocked.
10. The cigarette packet transport detection system of a cigarette packet packaging machine of claim 9, further comprising: a display screen;
the display screen is in signal connection with the detection controller and used for displaying alarm information.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021056987.6U CN212580308U (en) | 2020-06-10 | 2020-06-10 | Cigarette packet transmission detection system of cigarette packet packaging machine |
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| CN202021056987.6U CN212580308U (en) | 2020-06-10 | 2020-06-10 | Cigarette packet transmission detection system of cigarette packet packaging machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113955184A (en) * | 2021-11-08 | 2022-01-21 | 广西壮族自治区烟草公司玉林市公司 | Full-specification combined cigarette automatic sorting and packaging system and method |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113955184A (en) * | 2021-11-08 | 2022-01-21 | 广西壮族自治区烟草公司玉林市公司 | Full-specification combined cigarette automatic sorting and packaging system and method |
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