CN212578307U

CN212578307U - Automatic processing equipment of polishing product

Info

Publication number: CN212578307U
Application number: CN202020993922.8U
Authority: CN
Inventors: 谢长
Original assignee: Gengxian Surface Treatment Jiangmen Co ltd
Current assignee: Gengxian Surface Treatment Jiangmen Co ltd
Priority date: 2020-06-03
Filing date: 2020-06-03
Publication date: 2021-02-23
Anticipated expiration: 2030-06-03

Abstract

The utility model discloses an automatic processing equipment of polishing product relates to little hardware products processing equipment technical field. The utility model discloses a pay-off subassembly, polishing processing subassembly, get and unload goods subassembly, disc slewing mechanism and mounting bracket. The utility model combines and installs the feeding component, the polishing processing component, the goods taking and unloading component and the disc rotating mechanism on the mounting rack, so that the components are matched and adapted with each other, and the product is polished by using the mechanical automatic production process; by arranging the loading thimble, a worker only needs to put a product into the loading thimble without standing in front of the turntable, so that certain danger is avoided; the product clamp is provided with a plurality of mechanisms, so that the product processing precision is higher, and the quality is better; in addition, the whole polishing process is automated, so that an operator can operate production equipment easily, can be put into work only by being familiar with the production equipment on duty, reduces the labor amount of the operator and improves the production efficiency.

Description

Automatic processing equipment of polishing product

Technical Field

The invention belongs to the technical field of small hardware product processing and production, and particularly relates to processing equipment for automatically polishing products.

Background

In the process of processing small hardware products, due to special requirements of finished products in use and appearance, the surfaces of the finished products are often required to be ground and polished; the existing polishing of products is that the products are directly arranged in a clamp and then polished by a polishing motor, which has certain danger in the manual operation process; in addition, each bending surface of the product needs to be seen during polishing, the hands of workers need to swing in different directions and adjust the product up, down, front, back, left and right, the structure is complex, the manufacturing is difficult, the operation strength is high, and the improvement of the production efficiency is not facilitated.

Therefore, we have aimed at the above problems and devised a processing apparatus for automatically polishing products so as to achieve the following effects:

1. the product is manually placed into the loading thimble without standing in front of the turntable, so that certain danger is avoided;

2. the product clamp is provided with a plurality of mechanisms, so that the product processing precision is higher, and the quality is better;

3. operators can easily operate production equipment, and can be put into work only by being familiar with the production equipment;

4. the labor capacity of operators is reduced, and the production efficiency is improved.

Disclosure of Invention

The invention aims to provide processing equipment for automatically polishing products, and solves the problems of complex structure, difficulty in manufacturing, high operation strength and high risk coefficient of the existing hardware product processing equipment.

In order to solve the technical problems, the invention is realized by the following technical scheme:

the invention relates to processing equipment for an automatic polishing product, which comprises a feeding component, a polishing component, a goods taking and unloading component, a disc rotating mechanism and a mounting rack, wherein the upper surface of the mounting rack is bolted and fixed with the feeding component, the polishing component, the goods taking and unloading component and the disc rotating mechanism respectively; the loading and feeding assembly, the polishing assembly and the unloading assembly are matched in position and distributed around the disc rotating mechanism, and a circular automatic process flow for sequentially loading, feeding, polishing, unloading and unloading materials is realized by utilizing the rotating property of the disc rotating mechanism;

the loading and feeding assembly comprises a loading mechanism and a feeding mechanism; the charging mechanism and the feeding mechanism are matched with each other, and the material is manually placed in the charging mechanism and then is fed by the feeding mechanism; a charging clamp is arranged on one surface of the charging mechanism and used for fixing materials; a material loading product thimble is welded on one surface of the material loading clamp and is used for ejecting and supporting materials;

the feeding mechanism comprises a mechanical arm and a mechanical arm; one surface of the mechanical arm is connected with the mechanical arm in a clamping manner; the mechanical arm is matched with the mechanical arm in a folding manner; the manipulator is matched with the loading clamp and the loading product thimble in position, and the manipulator are matched with each other to take down the material and send the material to the next procedure.

Further, the disc rotating mechanism comprises a rotary disc, a servo motor and a cylinder; a rotary bearing with inner teeth is welded between the rotary disc and the mounting rack; the slewing bearing with the internal teeth is in transmission fit with the servo motor to drive the rotary disc to rotate; a plurality of cylinder clamping holes are formed in one surface of the rotary disc; the cylinder screens hole suits with the position and the quantity homogeneous phase of cylinder, and the cylinder is ejecting and prescribes a limit to the rotational position of wheel disc through cylinder screens hole, makes its location.

Furthermore, a plurality of clamp rotating mechanisms are connected to one surface of the rotary disc in a clamping manner; the positions of the plurality of clamp rotating mechanisms are matched, so that the positions of each clamp rotating mechanism and each component of the polishing equipment are matched, the simultaneous operation of each process is facilitated, and the production efficiency is improved; a rack, a stepping motor and a speed reducer are arranged on one surface of the clamp rotating and rotating mechanism; the stepping motor is in transmission fit with the speed reducer; the stepping motor is in transmission fit with the rack through a gear to drive the product to rotate, so that each curved surface of the product can be polished; a chain and a chain wheel are arranged on one surface of the speed reducer; the chain is meshed with the chain wheel, and the motor is matched with the chain wheel and the chain to drive the product to rotate for 360 degrees, so that the product is polished more uniformly; and a plurality of bearings are arranged in the clamp rotating and rotating mechanism.

Further, the polishing processing assembly comprises a rough polishing group and a fine polishing group, wherein the rough polishing group and the fine polishing group respectively use different grinding wheels to polish products, and the fine polishing group and the rough polishing group are matched with each other; a polishing rotating motor is arranged in the polishing processing assembly; an adjusting bracket and a forward motor; a polishing wheel is arranged on the circumferential side surface of a motor shaft of the polishing rotating motor; the grinding wheel is matched with the position of the clamp rotating mechanism.

Furthermore, one surface of the polishing rotating motor is connected with the adjusting frame in a clamping manner; one surface of the adjusting frame is connected with an advancing motor in a clamping manner; the polishing rotating motor is in telescopic fit with the advancing motor through an adjusting frame; an adjusting rotary wheel is arranged on one surface of the adjusting frame.

Furthermore, a waxing device is arranged on one surface of the polishing processing assembly; the waxing device comprises a small motor, a lead screw and a wax groove; the small motor is matched with the screw rod; the lead screw is in telescopic fit with the wax groove; the wax groove is internally filled with wax blocks; the wax block is in contact fit with the lead screw to push the wax block so as to wax the material all the time.

Further, the fetching and discharging assembly comprises a fetching mechanism and a discharging mechanism; the goods taking mechanism and the unloading mechanism are matched with each other; the goods taking mechanism comprises a goods taking arm and a goods taking manipulator; one surface of the goods taking arm is connected with the goods taking manipulator in a clamping manner; the goods taking arm is matched with the goods taking manipulator in a folding mode.

Furthermore, a discharge clamp is arranged on one surface of the discharge mechanism; a discharging thimble is welded on one surface of the discharging clamp; the positions of the goods taking manipulator, the unloading clamp and the unloading ejector pin are all adaptive.

The invention has the following beneficial effects:

according to the invention, the feeding assembly, the polishing processing assembly, the goods taking and unloading assembly and the disc rotating mechanism are jointly assembled and mounted on the mounting frame, so that the assemblies are matched and adapted with each other, and a product is polished by utilizing a mechanical automatic production process; by arranging the loading thimble, a worker only needs to put a product into the loading thimble without standing in front of the turntable, so that certain danger is avoided; the product clamp is provided with a plurality of mechanisms, so that the product processing precision is higher, and the quality is better; in addition, the whole polishing process is automated, so that an operator can operate production equipment easily, can be put into work only by being familiar with the production equipment on duty, reduces the labor amount of the operator and improves the production efficiency.

Of course, it is not necessary for any product in which the invention is practiced to achieve all of the above-described advantages at the same time.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.

FIG. 1 is a schematic view showing the overall construction of an automatic product polishing apparatus according to the present invention;

FIG. 2 is a schematic view of a loading/feeding assembly of an automatic polishing product processing apparatus according to the present invention;

FIG. 3 is a schematic structural view of a rotary clamping mechanism of an automatic polishing product machining apparatus according to the present invention;

FIG. 4 is a schematic view of a polishing module of an automatic polishing product processing apparatus according to the present invention;

FIG. 5 is a side view of a polishing module of an apparatus for automatically polishing products according to the present invention;

FIG. 6 is a schematic structural view of a material taking and discharging unit of the automatic product polishing processing equipment according to the present invention;

fig. 7 is a top view of an apparatus for automatically polishing products according to the present invention.

In the drawings, the components represented by the respective reference numerals are listed below:

1-feeding component, 2-polishing processing component, 3-unloading component, 4-disc rotating mechanism, 5-mounting rack, 101-loading mechanism, 102-feeding mechanism, 1011-loading clamp, 1012-loading product thimble, 1021-mechanical arm, 1022-mechanical arm, 401-rotating disc, 402-cylinder clamping hole, 403-clamp rotating and rotating mechanism, 4031-rack, 4032-stepping motor, 4033-speed reducer, 201-polishing rotating motor, 202-adjusting rack, 203-advancing motor, 2011-polishing wheel, 2021-adjusting rotating wheel, 204-waxing device, 2041-small motor, 2042-lead screw, 2043-wax block, 301-unloading mechanism, 302-unloading mechanism, 3011-unloading arm, 3012-manipulator for picking up goods, 3021-clamp for unloading goods, and 3022-thimble for unloading goods.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

In the description of the present invention, it is to be understood that the terms "upper", "middle", "outer", "inner", and the like, indicate orientations or positional relationships, are used for convenience in describing the present invention and simplifying the description, but do not indicate or imply that the referenced components or elements must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention.

Referring to fig. 1-7, the present invention is a processing apparatus for automatically polishing products, including a feeding assembly 1, a polishing assembly 2, a discharging assembly 3, a disk rotating mechanism 4 and a mounting rack 5, wherein the upper surface of the mounting rack 5 is respectively bolted and fixed with the feeding assembly 1, the polishing assembly 2, the discharging assembly 3 and the disk rotating mechanism 4; the loading and feeding component 1, the polishing processing component 2 and the unloading component 3 are adaptive in position and distributed around the disc rotating mechanism 4, and the circular automatic process flow for sequentially loading, feeding, polishing, unloading and unloading materials is realized by utilizing the rotating property of the disc rotating mechanism 4;

the loading and feeding assembly 1 comprises a loading mechanism 101 and a feeding mechanism 102; the loading mechanism 101 and the feeding mechanism 102 are matched with each other, and the material is manually placed in the loading mechanism 101 and then fed by the feeding mechanism 102; a charging clamp 1011 is arranged on one surface of the charging mechanism 101 and used for fixing materials; a charging product thimble 1012 is welded on one surface of the charging clamp 1011 to eject and support materials;

the feeding mechanism 102 includes a robot arm 1021 and a robot arm 1022; one surface of the mechanical arm 1021 is clamped and connected with the manipulator 1022; folding engagement between the robotic arm 1021 and the manipulator 1022; the manipulator 1022 is adapted to the position between the loading clamp 1011 and the loading product thimble 1012, and the manipulator 1021 and the manipulator 1022 are used to cooperate with each other to take down the material and send it to the next process.

The disk rotating mechanism 4 comprises a rotary disk 401, a servo motor and a cylinder; a rotary bearing with internal teeth is welded between the rotary disc 401 and the mounting rack 5; the rotary bearing with the inner teeth is in transmission fit with the servo motor to drive the rotary disc 401 to rotate (90 degrees per rotation), and the servo motor is adopted for accurate positioning and clamping by the air cylinder, so that the precision of the product after polishing is higher; a plurality of cylinder clamping holes 402 are formed in one surface of the rotary disc 401; the cylinder position-locking holes 402 are adapted to the positions and numbers of cylinders, which eject and define the rotational positions of the rotary plate 401 through the cylinder position-locking holes 402 to position the rotary plate.

Wherein, a plurality of clamp rotary rotating mechanisms 403 are clamped and connected on one surface of the rotary disc 401, and the plurality of stations realize the circular processing to ensure that the yield is faster; the positions of the plurality of clamp rotating mechanisms 403 are matched, so that the positions of each clamp rotating mechanism 403 and each component of the polishing equipment are matched, the simultaneous operation of each process is facilitated, and the production efficiency is improved; a rack 4031, a stepping motor 4032 and a speed reducer 4033 are arranged on one surface of the clamp rotating mechanism 403; the stepping motor 4032 is in transmission fit with the speed reducer 4033; the stepping motor 4032 is in transmission fit with the rack 4031 through a gear to drive the product to rotate, so that each curved surface of the product can be polished; a chain and a chain wheel are arranged on one surface of the speed reducer 4033; the chain is meshed with the chain wheel, and the motor is matched with the chain wheel and the chain to drive the product to rotate for 360 degrees, so that the product is polished more uniformly; the clamp rotation mechanism 403 is internally provided with a plurality of bearings.

The polishing processing assembly 2 comprises a rough polishing group and a fine polishing group, wherein the rough polishing group and the fine polishing group respectively adopt different grinding head mechanisms to polish products, and the fine polishing group and the rough polishing group are matched with each other; a polishing rotating motor 201 is arranged in the polishing processing component 2; an adjusting bracket 202 and a forward motor 203; a grinding wheel 2011 is arranged on the side surface of the periphery of the motor shaft of the polishing rotating motor 201; the polishing wheel 2011 is adapted to the position of the jig rotation rotating mechanism 403.

Wherein, one surface of the polishing rotating motor 201 is connected with the adjusting frame 202 in a clamping way; one surface of the adjusting frame 202 is connected with the advancing motor 203 in a clamping manner; the polishing rotating motor 201 is in telescopic fit with the advancing motor 203 through the adjusting frame 202; an adjusting rotary wheel 2021 is mounted on one surface of the adjusting frame 202.

Wherein, a waxing device 204 is arranged on one surface of the polishing processing component 2; the waxing device 204 comprises a small motor 2041, a lead screw 2042 and a wax groove; the small motor 2041 is matched with the screw 2042; the lead screw 2042 is in telescopic fit with the wax groove; the wax groove is internally filled with wax blocks 2043; the wax block 2043 is in contact fit with the lead screw 2042 to push the wax block 2043 so as to wax the material at any time.

The goods taking and discharging assembly 3 comprises a goods taking mechanism 301 and a discharging mechanism 302; the goods taking mechanism 301 and the unloading mechanism 302 are matched with each other; the goods taking mechanism 301 comprises a goods taking arm 3011 and a goods taking manipulator 3012; one surface of the goods taking arm 3011 is connected with the goods taking manipulator 3012 in a clamping manner; the goods taking arm 3011 is in folding fit with the goods taking manipulator 3012.

Wherein, a discharge clamp 3021 is arranged on one surface of the discharge mechanism 302; a discharge thimble 3022 is welded on one surface of the discharge clamp 3021; the pick-up manipulator 3012 is adapted to the position between the discharge clamp 3021 and the discharge thimble 3022.

Example 1:

it should be further noted that, in the processing apparatus for automatically polishing a product according to the present invention, the polishing wheel 2011 mainly includes a hemp wheel and a cloth wheel, wherein the hemp wheel is applied to the rough polishing group, and the cloth wheel is applied to the fine polishing group; when the polishing wheel is worn to affect the polishing quality in the polishing process, the polishing wheel 2011 needs to be replaced in time; the concrete operation can be supplemented by the forward motor 203; in addition, because the production cost is saved, the wax block 2043 for waxing the product and the wax groove are both arranged in the finish polishing group, which is convenient for the production of the final finished product;

example 2:

referring to fig. 1-7, the present embodiment is a working flow of a processing apparatus for automatically polishing a product:

when the polishing device of the invention starts to operate, firstly, an operator places a product on the charging clamp 1011, the manipulator 1022 clamps the material and feeds the material to the clamp rotating mechanism 403 for polishing, and the product is subjected to surface polishing molding; the stepping motor 4032 is matched with the gear and the rack 4031 to drive the product to rotate, so that each curved surface of the product can be polished, and the speed reducer 4033 is matched with the chain wheel and the chain to drive the product to rotate for 360 degrees, so that the product is polished more uniformly; at the moment, the materials are conveyed to a rough polishing group to be polished for the first time under the driving of the rotary disc 401; after rough polishing, the materials are continuously conveyed to a fine polishing group by the driving of a rotary disc 401 for secondary polishing; in the polishing process, the small motor 2041 can be used for pushing the lead screw 2042, and the wax block 2043 is used for waxing the product, so that polishing is completed; then, the products are conveyed to the pickup mechanism 301 by the wheel disc 401, picked by the pickup manipulator 3012 and conveyed to the discharge clamp 3021, and ejected by the discharge thimble 3022 to complete the discharge.

In the description herein, references to the description of "one embodiment," "an example," "a specific example" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

The preferred embodiments of the invention disclosed above are intended to be illustrative only. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise embodiments disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best utilize the invention. The invention is limited only by the claims and their full scope and equivalents.

Claims

1. The utility model provides an automatic processing equipment of polishing product, is including dress feeding subassembly (1), polishing processing subassembly (2), get and unload goods subassembly (3), disc slewing mechanism (4) and mounting bracket (5), its characterized in that: the upper surface of the mounting rack (5) is respectively bolted and fixed with the feeding component (1), the polishing component (2), the goods taking and unloading component (3) and the disc rotating mechanism (4); the loading and feeding assembly (1), the polishing assembly (2) and the unloading assembly (3) are matched in position and distributed around the disc rotating mechanism (4);

the loading and feeding assembly (1) comprises a loading mechanism (101) and a feeding mechanism (102); the charging mechanism (101) is matched with the feeding mechanism (102); a charging clamp (1011) is arranged on one surface of the charging mechanism (101); a charging product thimble (1012) is welded on one surface of the charging clamp (1011);

the feeding mechanism (102) comprises a mechanical arm (1021) and a mechanical arm (1022); a surface of the mechanical arm (1021) is connected with the mechanical arm (1022) in a clamping way; the robotic arm (1021) and manipulator (1022) are in folding engagement; the manipulator (1022) is adapted to the position between the loading clamp (1011) and the loading product thimble (1012).

2. The automatic polishing product processing equipment according to claim 1, wherein the disk rotating mechanism (4) comprises a rotary disk (401), a servo motor and a cylinder; an internally-toothed slewing bearing is welded between the rotary disc (401) and the mounting frame (5); the rotary bearing with the inner teeth is in transmission fit with the servo motor; a plurality of cylinder clamping holes (402) are formed in one surface of the rotary disc (401); the cylinder clamping holes (402) are adaptive to the positions and the number of cylinders.

3. The automatic polishing product processing apparatus according to claim 2, wherein a plurality of jig rotating mechanisms (403) are snap-fitted to one surface of said rotating disk (401); the positions of the plurality of clamp rotating mechanisms (403) are adapted; a rack (4031), a stepping motor (4032) and a speed reducer (4033) are mounted on one surface of the clamp rotating mechanism (403); the stepping motor (4032) is in transmission fit with the speed reducer (4033); the stepping motor (4032) is in transmission fit with the rack (4031) through a gear; a chain and a chain wheel are arranged on one surface of the speed reducer (4033); the chain is meshed with the chain wheel; and a plurality of bearings are arranged in the clamp rotating and rotating mechanism (403).

4. The automatic polishing product processing equipment according to claim 1, wherein the polishing processing assembly (2) comprises a rough polishing group and a fine polishing group; the fine polishing group and the rough polishing group are matched with each other; a polishing rotating motor (201) is arranged in the polishing processing assembly (2); an adjusting frame (202) and a forward motor (203); a grinding wheel (2011) is arranged on the side surface of the periphery of a motor shaft of the polishing rotating motor (201); the grinding wheel (2011) is matched with the position of the clamp rotating and rotating mechanism (403).

5. The automatic product polishing machine as claimed in claim 4, wherein a surface of the polishing rotary motor (201) is connected with the adjusting frame (202) in a clamping manner; one surface of the adjusting frame (202) is connected with the advancing motor (203) in a clamping manner; the polishing rotating motor (201) is in telescopic fit with the advancing motor (203) through an adjusting frame (202); an adjusting rotary wheel (2021) is arranged on one surface of the adjusting frame (202).

6. The automatic polishing product processing equipment as claimed in claim 1 or 4, wherein the polishing processing component (2) is provided with a waxing device (204) on one surface; the waxing device (204) comprises a small motor (2041), a lead screw (2042) and a wax groove; the small motor (2041) is matched with the lead screw (2042); the lead screw (2042) is in telescopic fit with the wax groove; the wax groove is internally filled with a wax block (2043); the wax block (2043) is in contact fit with the lead screw (2042).

7. The automatic polishing product processing equipment according to claim 1, wherein the pick-and-place assembly (3) comprises a pick-and-place mechanism (301) and a place-and-place mechanism (302); the goods taking mechanism (301) and the unloading mechanism (302) are matched with each other; the goods taking mechanism (301) comprises a goods taking arm (3011) and a goods taking manipulator (3012); one surface of the goods taking arm (3011) is connected with the goods taking manipulator (3012) in a clamping manner; the goods taking arm (3011) is matched with the goods taking manipulator (3012) in a folding mode.

8. The automatic polishing product processing apparatus as claimed in claim 7, wherein said discharge mechanism (302) has a discharge jig (3021) mounted on a surface thereof; a discharging thimble (3022) is welded on one surface of the discharging clamp (3021); the position of the goods taking manipulator (3012) is adaptive to the position between the discharging clamp (3021) and the discharging thimble (3022).