CN212551484U

CN212551484U - Winding machine for producing heating module

Info

Publication number: CN212551484U
Application number: CN202021387977.0U
Authority: CN
Inventors: 李向阳; 陈见; 樊连杰
Original assignee: Suzhou Fortema Robot System Co ltd
Current assignee: Suzhou Fortema Robot System Co ltd
Priority date: 2020-07-15
Filing date: 2020-07-15
Publication date: 2021-02-19
Anticipated expiration: 2030-07-15

Abstract

The utility model discloses a coiling machine of production heating module, which comprises a base, be provided with hot press, wire winding mechanism and wiring mechanism on the base, wire winding mechanism is including setting up the electronic slip table on the base and the wire winding mould of being connected with electronic slip table, electronic slip table can be through its drive wire winding mould of motor drive and be horizontal reciprocating motion, electronic slip table is located the hot press below, wiring mechanism is including sending line mechanism and the wiring manipulator of being connected with sending line mechanism, wiring manipulator is located electronic slip table one end top, can high-efficiently realize heating module in the installation of electric heat wire.

Description

Winding machine for producing heating module

Technical Field

The utility model relates to a production facility field of heating module especially relates to the coiling machine of production heating module.

Background

With the development of economic society, the requirements of people on the quality of life are higher and higher. The existing closestool and the closestool seat plate are generally made of hard plastics, and people feel cool when the closestool and the closestool seat plate are used in winter.

Chinese patent document No. CN102462434A discloses an electric heating type toilet seat pad in 23.5.2012, which has a sandwich structure, and a heating wire (electric heating wire) is disposed in the sandwich structure and connected to a power supply. The electric heating wires are arranged in the toilet seat cushion interlayer, so that the toilet seat cushion can be well heated.

In order to achieve the purpose of uniform heating of the toilet mat, the electric heating wires must be uniformly wound inside the toilet mat, so that the manufacturing difficulty is increased, and the same problems also exist in the automobile seat, the front and rear view mirrors, products with heating modules and the like.

SUMMERY OF THE UTILITY MODEL

In order to overcome the defects, the utility model aims to provide a coiling machine of a production heating module, which can efficiently realize the installation of an electric heating wire in the heating module.

In order to achieve the above purpose, the utility model discloses a technical scheme is: the utility model provides a coiling machine of production heating module, includes the base, be provided with hot press, wire winding mechanism and wiring mechanism on the base, wire winding mechanism is including setting up the electronic slip table on the base and the wire winding mould of being connected with electronic slip table, electronic slip table can drive its wire winding mould through motor drive and be horizontal reciprocating motion, electronic slip table is located the hot press below, wiring mechanism is including sending line mechanism and the wiring manipulator of being connected with sending line mechanism, wiring manipulator is located electronic slip table one end top.

The utility model provides a coiling machine of production heating module, its beneficial effect is: through set up electronic slip table on the base, make the wire winding mould be located electronic slip table and can drive it through motor drive electronic slip table and remove, when the wire winding mould is located electronic slip table one end, send line mechanism to send the electric heat wire to target in place, the wiring manipulator is around establishing on the wire winding mould with the electric heat wire, accomplish laying to the electric heat wire, the manual work is placed the aluminium membrane on the wire winding mould, electronic slip table drives the wire winding mould and removes and carry out the hot pressing to aluminium membrane and electric heat wire below the hot press, accomplish the installation of electric heat wire, with the high-efficient installation of electric heat wire in the realization heating module.

Further, the wire winding mould includes wire winding base and many wrapping posts, many the wrapping post all sets up on the wire winding base, carries on spacingly to the electric heat wire through the wrapping post to realize that electric heat wire evenly winds and establishes.

Furthermore, be provided with a plurality of wire winding fixed ports on the wire winding base outer wall for fix the one end of electric heat wire, the wiring manipulator of being convenient for is around establishing electric heat wire.

Further, be provided with the rack on the base, hot press, send line mechanism and wiring manipulator all set up on the rack for fix a position hot press, send line mechanism and wiring manipulator, improve installation stability.

Furthermore, the wiring manipulator comprises a manipulator and a wiring assembly, the wiring assembly comprises a winding substrate, an installation block, a wire feeding roller set, a driving gear assembly and a clamping assembly, the installation block is arranged on one side of the winding substrate and connected with the manipulator, the wire feeding roller set, the driving gear assembly and the clamping assembly are all arranged on the winding substrate, a pair of positioning plates are further arranged on the winding substrate, the two positioning plates are respectively positioned at two ends of the winding substrate, the end parts of the two positioning plates are respectively provided with a first wiring through hole and a first wiring outlet guide block, the clamping assembly comprises a pair of movable plates arranged on the winding substrate in a sliding mode and a pair of moving cylinders respectively connected with the two movable plates, the positions of the two movable plates respectively correspond to the two positioning plates, the end parts of the two movable plates are respectively provided with a second wiring through hole and a second wiring outlet guide block, and the movable plates can drive the movable plates to move, first wiring through-hole and second wiring through-hole can form the wiring through-hole jointly, first wiring export guide block and second wiring export guide block can form the wiring export guide block jointly, drive gear subassembly includes gear and gear drive motor, gear drive motor sets up and passes wire winding base plate and gear connection in wire winding base plate one side and output shaft, send the line roller train to include a pair of wire clamp wheel, be provided with wire clamping groove on the wire clamp wheel, two the wire clamp wheel all with gear engagement, the realization is sent the line to the electric heating wire.

Further, be provided with the meter length subassembly on the wire winding base plate, the meter length subassembly includes photoelectricity code wheel and cell type photoelectric switch, photoelectricity code wheel can rotate around its axle, cell type photoelectric switch passes through the connecting block and is connected with the moving cylinder, and under the drive of moving cylinder, cell type photoelectric switch's inslot energy supplies the photoelectricity code wheel to place, realizes the count to resistance wire length.

Further, base one end is provided with two aluminium membrane storage racks, two the aluminium membrane storage rack is located the base both sides respectively for deposit the aluminium membrane, be convenient for take.

Furthermore, one end of the base, which is far away from the aluminum film storage rack, is provided with a wire storage rack, and electric heating wires are placed on the wire storage rack and used for storing the electric heating wires to be used.

Furthermore, the wire feeding mechanism is provided with a wire feeding pulley, and one end, far away from the wire storage frame, of the electric heating wire is in contact with the wire feeding pulley, so that wire feeding is realized, and abrasion is avoided.

Drawings

Fig. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic structural view of the present invention;

FIG. 3 is a schematic view of a winding assembly;

fig. 4 is a schematic structural diagram of the winding assembly.

In the figure:

1-a base; 2-a hot press; 3-a wire feeding mechanism; 31-a wire feeding pulley; 4-a wiring manipulator; 41-a manipulator; 5-winding a wire mould; 51-a winding post; 52-a winding base; 6-electric sliding table; 7-placing the rack; 8-a winding substrate; 9-mounting a block; 10-wire feeding roller group; 11-a positioning plate; 12-moving the plate; 13-a moving cylinder; 14-a wiring via; 15-wiring outlet guide block; 16-gear; 17-a gear drive motor; 18-length measuring component; 19-aluminum film storage rack; 20-a wire storage rack.

Detailed Description

The following detailed description of the preferred embodiments of the present invention will be provided in conjunction with the accompanying drawings, so as to enable those skilled in the art to more easily understand the advantages and features of the present invention, and thereby define the scope of the invention more clearly and clearly.

Referring to fig. 1-4, a winding machine for producing a heating module comprises a base 1, a hot press 2, a winding mechanism and a wiring mechanism are arranged on the base 1, the winding mechanism comprises an electric sliding table 6 arranged on the base 1 and a winding mold 5 connected with the electric sliding table 6, the winding mold 5 comprises a winding base 52 and a plurality of winding posts 51, the plurality of winding posts 51 are all arranged on the winding base 52 and are in the shape of a toilet mat or other products, a plurality of winding fixing ports are arranged on the outer wall of the winding base 52, the electric sliding table 6 can drive the winding mold 5 to horizontally reciprocate through the driving of a motor, and the electric sliding table 6 is positioned below the hot press 2;

the wiring mechanism includes wire feeding mechanism 3 and wiring manipulator 4 connected with wire feeding mechanism 3, be provided with rack 7 on base 1, hot press 2, wire feeding mechanism 3 and wiring manipulator 4 all set up on rack 7, wiring manipulator 4 is located 6 one end tops of electronic slip table, wiring manipulator 4 includes manipulator 41 and wire winding subassembly, the wire winding subassembly includes wire winding base plate 8, the installation piece 9, send line roller train 10, drive gear assembly and clamping component, installation piece 9 sets up in wire winding base plate 8 one side and is connected with manipulator 41, send line roller train 10, drive gear assembly and clamping component all set up on wire winding base plate 8, still be provided with a pair of locating plate 11 on wire winding base plate 8, two locating plate 11 are located wire winding base plate 8 both ends respectively and the tip is provided with first wiring through-hole and first wiring export guide block respectively, clamping component includes a pair of slip setting 12 on wire winding base plate 8 and a pair of movable plate respectively with two movable plate 12 be connected move the wiring movable plate 12 move A moving cylinder 13, two moving plates 12 corresponding to the two positioning plates 11 respectively and having a second wiring through hole and a second wiring outlet guide block at the ends, the moving plates 12 being driven by the moving cylinder 13 connected thereto to move toward/away from the positioning plates 11, the first wiring through hole and the second wiring through hole forming a wiring through hole 14 together, the first wiring outlet guide block and the second wiring outlet guide block forming a wiring outlet guide block 15 together, a driving gear assembly including a gear 16 and a gear driving motor 17, the gear driving motor 17 being disposed at one side of the winding substrate 8 and having an output shaft passing through the winding substrate 8 and connected to the gear 16, the wire feeding roller set 10 including a pair of wire clamping wheels having wire clamping grooves, both of which are engaged with the gear 16, the winding substrate 8 having a length counting assembly 18 including a photoelectric encoder and a groove type photoelectric switch, the photoelectric coded disc can rotate around the shaft of the photoelectric coded disc, the groove-shaped photoelectric switch is connected with the movable cylinder 13 through the connecting block, and the photoelectric coded disc can be placed in the groove of the groove-shaped photoelectric switch under the driving of the movable cylinder 13;

two aluminum film storage racks 19 are arranged at one end of the base 1, the two aluminum film storage racks 19 are respectively positioned at two sides of the base 1, a wire storage rack 20 is arranged at one end, far away from the aluminum film storage rack 19, of the base 1, electric heating wires are placed on the wire storage rack 20, the wire feeding mechanism 3 is provided with a wire feeding pulley 31, and one end, far away from the wire storage rack 20, of each electric heating wire is in contact with the wire feeding pulley 31.

The specific working process is as follows: an electric heating wire to be used is placed on the wire storage frame 20, when the electric sliding table 6 is driven by a motor to drive the winding mold 5 to move to one end of the electric sliding table, the moving cylinder 13 drives the moving plate 12 to move away from the positioning plate 11, the end part of the electric heating wire is fixed by a winding fixing port through manual work after the free end of the electric heating wire passes through the wire feeding pulley 31, the manipulator 41 drives the winding substrate 8 to move and enables the winding substrate 8 to be in contact with the electric heating wire, and then the moving cylinder 13 drives the moving plate 12 to move close to the positioning plate 11, so that the electric heating wire penetrates through the wiring through hole 14 and the wiring outlet guide block 15 to limit the electric heating wire;

when the manipulator 41 drives the winding substrate 8 to move, the gear driving motor 17 drives the gear 16 to rotate, so that the wire feeding roller set 10 meshed with the gear 16 rotates, and as the wire clamping wheel of the wire feeding roller set 10 is provided with a wire clamping groove capable of accommodating a power supply heat wire, the electric heating wires continuously move through friction, and the electric heating wires are uniformly wound on a plurality of winding columns 51 of the winding base 52;

after the electric heating wire is wound, the end part of the other end of the electric heating wire is fixed by using another winding fixing port manually, then the aluminum film placed on the aluminum film storage rack is manually taken and placed on the winding mold 5, the electric sliding table 6 drives the winding mold 5 to move to the lower part of the hot press 2 through the motor, and the hot press 2 finishes the efficient production of the heating interlayer of the toilet mat after the aluminum film and the electric heating wire are hot-pressed;

can set up a plurality of hot presses 2, wire winding mechanism and the wiring mechanism that correspond each other simultaneously on base 1 to realize carrying out the production of a plurality of closestool pad heating intermediate layers simultaneously, and this wire winding machine can be applied to the product that has the heating module, in order to realize high-efficient wire winding.

The above embodiments are only for illustrating the technical concept and features of the present invention, and the purpose thereof is to enable those skilled in the art to understand the contents of the present invention and implement the present invention, so as not to limit the protection scope of the present invention, and all equivalent changes or modifications made according to the spirit of the present invention should be covered in the protection scope of the present invention.

Claims

1. A coiling machine for producing heating modules, comprising a base (1), characterized in that: be provided with hot press (2), wire winding mechanism and wiring mechanism on base (1), wire winding mechanism is including setting up electronic slip table (6) on base (1) and wire winding mould (5) be connected with electronic slip table (6), horizontal reciprocating motion can be done in its drive wire winding mould (5) through motor drive in electronic slip table (6), electronic slip table (6) are located hot press (2) below, wiring mechanism is including sending line mechanism (3) and with wiring manipulator (4) of sending line mechanism (3) to be connected, wiring manipulator (4) are located electronic slip table (6) one end top.

2. The winding machine for producing heating modules according to claim 1, characterized in that: the winding die (5) comprises a winding base (52) and a plurality of winding posts (51), and the winding posts (51) are arranged on the winding base (52).

3. The winding machine for producing heating modules according to claim 2, characterized in that: the outer wall of the winding base (52) is provided with a plurality of winding fixing openings.

4. The winding machine for producing heating modules according to claim 1, characterized in that: the wire feeding mechanism is characterized in that a placing frame (7) is arranged on the base (1), and the hot press (2), the wire feeding mechanism (3) and the wiring manipulator (4) are arranged on the placing frame (7).

5. The winding machine for producing heating modules according to claim 1, characterized in that: the wiring manipulator (4) comprises a manipulator (41) and a winding assembly, the winding assembly comprises a winding base plate (8), an installation block (9), a wire feeding roller set (10), a driving gear assembly and a clamping assembly, the installation block (9) is arranged on one side of the winding base plate (8) and connected with the manipulator (41), the wire feeding roller set (10), the driving gear assembly and the clamping assembly are all arranged on the winding base plate (8), a pair of positioning plates (11) are further arranged on the winding base plate (8), the two positioning plates (11) are respectively arranged at two ends of the winding base plate (8), the end parts of the two positioning plates are respectively provided with a first wiring through hole and a first wiring outlet guide block, the clamping assembly comprises a pair of movable plates (12) arranged on the winding base plate (8) in a sliding mode and a pair of movable cylinders (13) respectively connected with the two movable plates (12), the two moving plates (12) correspond to the two positioning plates (11) in position respectively, second wiring through holes and second wiring outlet guide blocks are arranged at the end parts of the two moving plates respectively, the moving plates (12) can be driven by a moving cylinder (13) connected with the moving plates to move close to or away from the positioning plates (11), the first wiring through holes and the second wiring through holes can jointly form wiring through holes (14), the first wiring outlet guide blocks and the second wiring outlet guide blocks can jointly form wiring outlet guide blocks (15), the driving gear assembly comprises gears (16) and gear driving motors (17), the gear driving motors (17) are arranged on one sides of the winding base plates (8), output shafts of the gear driving motors penetrate through the winding base plates (8) to be connected with the gears (16), the wire feeding roller group (10) comprises a pair of wire clamping wheels, and wire clamping grooves are arranged on the wire clamping wheels, both of the pinch rollers are engaged with a gear (16).

6. The winding machine for producing heating modules according to claim 5, characterized in that: be provided with on wire winding base plate (8) and count length subassembly (18), it includes photoelectricity code wheel and cell type photoelectric switch to count length subassembly, photoelectricity code wheel can rotate around its axle, cell type photoelectric switch passes through the connecting block and is connected with moving cylinder (13), and is in under the drive of moving cylinder (13), cell type photoelectric switch's inslot energy supplies the photoelectricity code wheel to place.

7. The winding machine for producing heating modules according to claim 1, characterized in that: one end of the base (1) is provided with two aluminum film storage racks (19), and the two aluminum film storage racks (19) are respectively positioned on two sides of the base (1).

8. The winding machine for producing heating modules according to claim 7, characterized in that: one end of the base (1), which is far away from the aluminum film storage rack (19), is provided with a wire storage rack (20), and an electric heating wire is placed on the wire storage rack (20).

9. The winding machine for producing heating modules according to claim 8, characterized in that: the wire feeding mechanism (3) is provided with a wire feeding pulley (31), and one end of the electric heating wire, which is far away from the wire storage frame (20), is in contact with the wire feeding pulley (31).