CN212530210U - Intelligent tobacco leaf baling press of thing networking - Google Patents
Intelligent tobacco leaf baling press of thing networking Download PDFInfo
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- CN212530210U CN212530210U CN202022141700.6U CN202022141700U CN212530210U CN 212530210 U CN212530210 U CN 212530210U CN 202022141700 U CN202022141700 U CN 202022141700U CN 212530210 U CN212530210 U CN 212530210U
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- bag
- tobacco leaf
- baling press
- thing networking
- box
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B27/00—Bundling particular articles presenting special problems using string, wire, or narrow tape or band; Baling fibrous material, e.g. peat, not otherwise provided for
- B65B27/12—Baling or bundling compressible fibrous material, e.g. peat
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- Mechanical Engineering (AREA)
- Electrically Operated Instructional Devices (AREA)
- Auxiliary Devices For And Details Of Packaging Control (AREA)
Abstract
The utility model discloses an intelligent tobacco leaf packer based on the Internet of things, which comprises a frame, a feeding device, a gripping device, an extrusion device, a pressing box, a packing device, an Internet of things system and a control system; the feeding device is provided with an arc grid-shaped hopper, the grabbing device comprises a grabbing lifting mechanism and a mechanical claw, the extruding device is provided with an extruding lifting mechanism and a pressing plate, the shape of the mechanical claw is matched with that of a grid hole of the hopper, two sides of the pressing box are provided with a gate which is opened and closed up and down, one side of the pressing box is externally provided with an extruding and pushing-out oil cylinder, and the other side of the pressing box is externally provided with a packing device; the Internet of things system is arranged above the packaging device and is connected with an external cloud end through a wireless network. The utility model discloses a baling press can realize automatic weighing, snatchs automatically, compresses tightly, releases, sets up control system and thing networking systems simultaneously, and control system information collection passes to the high in the clouds on the material net, handles through platform software system, and the formation two-dimensional code label is being convenient for the tobacco bale management of putting in storage and later stage processing management of tracing to the source.
Description
Technical Field
The utility model relates to a tobacco leaf packing field especially relates to an intelligence tobacco leaf baling press of thing networking.
Background
In the tobacco leaf harvesting season, a tobacco station needs to purchase a large amount of tobacco leaves, pack the tobacco leaves, record the number of tobacco packets and the like. The prior tobacco leaf packing device is used for compacting tobacco leaves by a compacting device after manual weighing, and a tobacco packet is sewed by workers or a sewing machine. However, when the cigarette packet is taken out from the packaging machine for sewing, because the cigarette packet is not controlled by pressure to generate expansion, in the sewing process, workers need to make efforts to compress the expanded cigarette packet and then can sew the cigarette packet, so that the labor intensity required by the sewing work is high, and the production efficiency is reduced. On the other hand, the existing packer has no data acquisition function, and cannot perform information management on tobacco data.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a thing networking intelligence tobacco leaf baling press can assist to tie up, reduces intensity of labour, carries out data acquisition simultaneously.
The utility model provides a technical problem can adopt following technical scheme to realize:
the utility model provides an intelligence tobacco leaf baling press of thing networking, characterized by: the device comprises a rack, a feeding device, a grabbing device, an extruding device, a pressing box, a packing device, an Internet of things system and a control system;
the feeding device is provided with an arc grid-shaped hopper, and the hopper is provided with a weight sensor;
the upper part of the rack is provided with a transverse moving mechanism, the gripping device and the extrusion device are arranged on the transverse moving mechanism side by side, the pressing box is arranged beside the feeding device, the gripping device moves above the feeding device and the pressing box, the gripping device comprises a gripping lifting mechanism and a mechanical claw, the extrusion device is provided with an extrusion lifting mechanism and a pressing plate, and the gripping lifting mechanism and the extrusion lifting mechanism are both gear rack mechanisms; the shape of the mechanical claw is matched with that of a grid hole of the hopper, the mechanical claw is inserted into the grid hole of the hopper, and tobacco leaves in the feeding device are grabbed into the pressing box in a grabbing mode; the shape of the pressing plate is matched with that of the pressing box;
the pressing box is provided with a front gate and a rear gate, the front gate is connected with an extrusion pushing oil cylinder, and the rear gate is opened and closed up and down and is provided with an opening and closing oil cylinder; the packaging device is provided with four bag sleeving rods and a bag receiving box, and the bag receiving box is arranged on a moving mechanism; a bag-making bag is sleeved on the bag-sleeving rod, the bag-receiving box is driven by the moving mechanism to move downwards to the outside of the bag-sleeving rod, and the gate is opened to extrude the push-out oil cylinder to push the compressed tobacco blocks into the packaging bag;
the Internet of things system is arranged above the packaging device, is provided with a label printing device and is connected with an external cloud end through a wireless network; the control system is connected with the feeding device, the gripping device, the extruding device, the pressing box, the packing device and the Internet of things system.
Preferably, the lifting and transverse moving mechanism is a screw rod sliding block mechanism.
Preferably, the feeding device is a feeding trolley, the feeding trolley is butted with the rack through a magnetic suction device, and the rack is provided with a positioning frame for positioning the feeding device.
Preferably, a safety grating is arranged above the front gate and the rear gate.
Preferably, the moving mechanism is a screw rod sliding block mechanism.
Preferably, the front end of the packet receiving box is provided with a binding rope, the binding rope is sleeved on the cigarette packet in a rope sleeving manner from back to front, and the rear end of the packet receiving box is provided with a packet outlet hook.
Preferably, a bag outlet roller is arranged in front of the bag outlet hook.
Preferably, each of the packaging machines are interconnected through a wireless network.
The utility model discloses a baling press can realize automatic weighing, snatchs automatically, compresses tightly, releases, sets up control system and thing networking systems simultaneously, and control system information collection passes to the high in the clouds on the material net, handles through platform software system, generates information such as cigarette station information, tobacco leaf grade, quality control person, packing date, tobacco bale weight, and the automatic two-dimensional code label that generates is convenient for tobacco bale warehouse entry management and later stage processing management of tracing to the source.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention.
Fig. 2 is a schematic structural view of the feeding device.
Fig. 3 is a schematic view of the structure of the grasping means and the pressing means.
Fig. 4 is a schematic view of the structure of the press box.
Fig. 5 is a schematic structural view of the baling device.
In the figure, 1 machine frame, 2 feeding devices, 3 gripping devices, 4 squeezing devices, 5 box pressing devices, 6 packing devices, 7 Internet of things systems, 8 control systems, 11 positioning frames, 12 transverse moving mechanisms, 21 hoppers, 31 gripping lifting mechanisms, 32 mechanical claws, 311 gripping lifting motors, 312 gripping racks, 313 gripping gear boxes, 314 guide rods, 41 squeezing lifting mechanisms, 42 pressing plates, 411 squeezing lifting motors, 412 squeezing racks, 413 squeezing gear boxes, 51 front gates, 52 rear gates, 53 gate cylinders, 54 squeezing pushing cylinders, 55 safety gratings, 61 bagging rods, 62 bag receiving boxes, 63 moving mechanisms, 64 bag discharging hooks, 65 bag discharging rollers, 621 pressure rods, 622 rope rods, 623 bundling ropes and 631 power systems.
Detailed Description
The present invention will be described in further detail with reference to examples, but the present invention is not limited thereto.
As shown in fig. 1-5, the preferred embodiment of the present invention is that the intelligent tobacco leaf packaging machine with internet of things comprises a frame 1, a feeding device 2, a gripping device 3, an extrusion device 4, a pressing box 5, a packaging device 6, an internet of things system 7 and a control system 8;
the feeding device 2 is a feeding trolley and is provided with an arc grid-shaped hopper 21, and the hopper 21 is provided with a weight sensor (not shown in the figure); the feeding device 2 is butted with the frame 1 through a magnetic attraction device (not shown in the figure), the frame 1 is provided with a positioning frame 11 for positioning the feeding device 2, the feeding device 2 is pushed to the positioning frame 11, and the feeding device 2 is adsorbed on the frame 1 by the magnetic attraction device.
The upper portion of frame 1 is equipped with a sideslip mechanism 12, and grabbing device 3 and extrusion device 4 are installed side by side on sideslip mechanism 12, and pressure case 5 sets up by material feeding unit 2, and grabbing device 3 moves above material feeding unit 2 and pressure case 5, and sideslip mechanism 12 can be cylinder, pneumatic cylinder or worm gear mechanism etc. in this embodiment, sideslip mechanism 12 is the lead screw slider mechanism.
The gripping device 3 comprises a gripping lifting mechanism 31 and a mechanical claw 32, the extrusion device 4 is provided with an extrusion lifting mechanism 41 and a pressure plate 42, the mechanical claw 32 is installed below the lifting mechanism 31, and the pressure plate 42 is installed below the extrusion lifting mechanism 41. The grabbing lifting mechanism 31 and the extruding lifting mechanism 41 are both gear and rack mechanisms, the grabbing lifting mechanism 31 is provided with a grabbing lifting motor 311, a grabbing rack 312 and a grabbing gear box 313, and the extruding lifting mechanism 41 is provided with an extruding lifting motor 411, an extruding rack 412 and an extruding gear box 413. The grabbing lifting motor 311 and the squeezing lifting motor 411 are both positive and negative rotating motors, and after being started, the grabbing lifting mechanism 31 and the squeezing lifting mechanism 41 are driven to move up and down. The grabbing elevating mechanism 31 is further provided with a guide rod 314.
The mechanical claw 32 is arranged at the lower end of the grabbing rack 312, the shape of the mechanical claw is matched with the grid hole of the hopper 21, as shown in the figure, the mechanical claw 32 is a plurality of arc-shaped long teeth which are arranged oppositely, the arc-shaped long teeth are inserted into the grid hole of the hopper 21 along the inner arc surface of the hopper 21, and tobacco leaves in the feeding device 2 are grabbed into the pressing box 5 in a holding and grabbing mode through a clamping mechanism (not shown in the figure) arranged on the mechanical claw 32; the pressing plate 42 is arranged at the lower end of the extrusion rack 412 and is matched with the pressing box 5 in shape; after the mechanical claw 32 clamps the tobacco leaves to the pressing box 5, the grabbing lifting mechanism 31 rises, the traversing mechanism 12 acts, the grabbing device 3 moves back to the position above the feeding device 2, the extruding device 4 synchronously moves to the position above the pressing box 5, the extruding lifting mechanism 41 acts, and the pressing plate 42 presses downwards to extrude the tobacco leaves. Adopt the gear rack mode compaction, extrude than cylinder or pneumatic cylinder mode, can better hold the compression dynamics, can not crush the tobacco leaf.
The two sides of the pressing box 5 are provided with a front gate 51 and a rear gate 52 (taking the moving direction of the tobacco leaf blocks as the rear), and the rear gates 52 are controlled to open and close through gate oil cylinders 53 respectively. An extrusion push-out oil cylinder 54 is arranged outside the front gate 51, and a packing device 6 is arranged outside the rear gate 52; the extrusion push-out cylinder 54 is connected with the front gate 51 (front gate 51 is a push plate), and a safety grating 55 is arranged above the front gate 51 and the rear gate 52 to ensure that no person is working in the press box 5 when the press plate 42 is pressed down. After the pressing plate 42 is pressed down, the compaction state is kept, the extrusion push-out oil cylinder 54 is pushed out twice, firstly, the extrusion push-out oil cylinder 54 is pushed in once when the rear gate 52 is not opened, the front gate 51 moves to the middle position of the pressing box 5 to horizontally press the tobacco leaves, then, the rear gate 52 is jacked up by the gate oil cylinder 53, the extrusion push-out oil cylinder 54 is pushed in for the second time, and the tobacco leaf blocks are pushed out from the rear gate 52.
Connect chartered plane 62's front end top to be equipped with a depression bar 621, connect chartered plane 62 when will packing the bag cover, depression bar 621 can press the sack that will make the bag and compress tightly in frame 1 to fixed bag, when preventing that the tobacco leaf piece from pushing out, bag is pushed backward simultaneously. Meet a package case 62 up end and be equipped with rope pole 622, the cover is equipped with the rope 623 of flagging naturally on the rope pole 622, binds rope 623 one end and be the knot, overlaps on rope pole 622, binds rope 623 length and is greater than twice packing bag length, and the rope 623 is binded to naturally to drooping to the ground, and this embodiment sets up 3. When the tobacco leaf blocks are pushed in, the binding ropes 623 are simultaneously pulled out backwards and sleeved on the packing bag (in a rope sleeving shape from back to front), then the knots at the upper ends are taken down, the lower ends of the binding ropes 623 are inserted into the knots, and the tobacco bale is bound after being tensioned up and down.
The rear end of the bag receiving box 62 is provided with a bag outlet hook 64, the bag outlet hook 64 is fixedly arranged on the frame 1 at the rear end of the bag receiving box 62, the moving mechanism 63 drives the bag receiving box 62 to move backwards to the bag outlet hook 64, the bag outlet hook 64 is manually hooked on a binding rope at the rear part of a packing bag, and when the moving mechanism 63 drives the bag receiving box 62 to move forwards, the cigarette packet is kept in the frame 1 mounted by the moving mechanism 63. A bale outlet roller 65 is arranged on a side rod of the machine frame 1 in front of the bale outlet hook 64, and can assist in manually moving the cigarette bale out of the machine frame 1.
The internet of things system 7 is installed to packing apparatus 6 top, and the internet of things system 7 is equipped with label printing device, links to each other with outside high in the clouds through wireless network. The internet of things system 7 is provided with an input and output display screen, and information such as information of a cigarette station, tobacco leaf grade, quality testing personnel, packing date and tobacco bale weight can be selected and input on the input and output display screen and uploaded to the cloud end through the internet of things system 7. When the extrusion device 4 is pressed down, the printing device of the Internet of things system 7 automatically prints two cigarette packet labels with two-dimensional codes, one for making inner codes in the cigarette packets and the other for making outer codes outside the cigarette packets. The label comprises all information such as the weight information, each cigarette pack has unique two-dimensional code identity information, and the information can be read by scanning through the target gun. When the label is printed, the cigarette packet information is automatically uploaded to the cloud end and is defaulted as a warehousing record. Can set up the weight restriction of tobacco bale on the input/output display screen, dress cigarette does not reach and sets for weight, and the alarm lamp warning still can set up tobacco bale thickness.
Every baling press accessible wireless network realizes the interconnection, and the supervisory personnel can set for the baling press behavior of looking over each cigarette station according to the authority, and the baling press is equipped with trouble automatic monitoring, reports to the police, and when breaking down, the high in the clouds system can indicate trouble place and trouble content, easy access. The weight limit, the cigarette packet thickness and other contents set on the input and output display screen can also be set remotely through a network.
Through thing networking system 7, can realize automatic warehouse entry management, when taking place the quality problem, the quality of being convenient for traces to the source, but report form that gathers automatically simultaneously is the overall process management system that a set of complete tobacco leaf was packed and is put in storage and transport.
The frame 1 is provided with a control system 8, the control system 8 of the embodiment is arranged above the extrusion pushing-out oil cylinder 54, and is connected with a weight sensor, the transverse moving mechanism 12, a grabbing lifting motor 311, an extrusion lifting motor 411, the mechanical claw 32, the gate oil cylinder 53, the extrusion pushing-out oil cylinder 54, the safety grating 55 and a power system 631, and the actions of all the components are controlled by the PLC control system 8.
The above description is only a preferred embodiment of the present invention, and is not intended to limit the technical scope of the present invention, so that any slight modifications, equivalent changes and modifications made by the technical spirit of the present invention to the above embodiments still belong to the protection scope of the present invention.
Claims (8)
1. The utility model provides an intelligence tobacco leaf baling press of thing networking, characterized by: the device comprises a rack, a feeding device, a grabbing device, an extruding device, a pressing box, a packing device, an Internet of things system and a control system;
the feeding device is provided with an arc grid-shaped hopper, and the hopper is provided with a weight sensor;
the upper part of the rack is provided with a transverse moving mechanism, the gripping device and the extrusion device are arranged on the transverse moving mechanism side by side, the pressing box is arranged beside the feeding device, the gripping device moves above the feeding device and the pressing box, the gripping device comprises a gripping lifting mechanism and a mechanical claw, the extrusion device is provided with an extrusion lifting mechanism and a pressing plate, and the gripping lifting mechanism and the extrusion lifting mechanism are both gear rack mechanisms; the shape of the mechanical claw is matched with that of a grid hole of the hopper, the mechanical claw is inserted into the grid hole of the hopper, and tobacco leaves in the feeding device are grabbed into the pressing box in a grabbing mode; the shape of the pressing plate is matched with that of the pressing box;
the pressing box is provided with a front gate and a rear gate, the front gate is connected with an extrusion pushing oil cylinder, and the rear gate is opened and closed up and down and is provided with an opening and closing oil cylinder; the packaging device is provided with four bag sleeving rods and a bag receiving box, the bag receiving box is arranged on a moving mechanism, and a pressure rod is arranged above the bag receiving box; a packing bag is sleeved on the bag sleeving rod, the bag receiving box is driven by the moving mechanism to move downwards to the outside of the bag sleeving rod, and the rear gate is opened to extrude the push-out oil cylinder to push the compressed tobacco blocks into the packing bag;
the Internet of things system is arranged above the packaging device, is provided with a label printing device and is connected with an external cloud end through a wireless network; the control system is connected with the feeding device, the gripping device, the extruding device, the pressing box, the packing device and the Internet of things system.
2. The intelligent tobacco leaf baling press of thing networking of claim 1, characterized in that: the transverse moving mechanism is a screw rod sliding block mechanism.
3. The intelligent tobacco leaf baling press of thing networking of claim 1, characterized in that: the feeding device is a feeding trolley, the feeding trolley is in butt joint with the rack through a magnetic suction device, and the rack is provided with a positioning frame for positioning the feeding device.
4. The intelligent tobacco leaf baling press of thing networking of claim 1, characterized in that: and safety gratings are arranged above the front gate and the rear gate.
5. The intelligent tobacco leaf baling press of thing networking of claim 1, characterized in that: the moving mechanism is a screw rod sliding block mechanism.
6. The intelligent tobacco leaf baling press of thing networking of claim 1, characterized in that: the front end of the packet receiving box is provided with a binding rope which is in a rope loop shape and is sleeved on the cigarette packet from back to front, and the rear end of the packet receiving box is provided with a packet outlet hook.
7. The Internet of things intelligent tobacco leaf packer of claim 6, wherein: a bag outlet roller is arranged in front of the bag outlet hook.
8. The intelligent tobacco leaf baling press of thing networking of claim 1, characterized in that: and each packer is interconnected through a wireless network.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010717257 | 2020-07-23 | ||
| CN2020107172574 | 2020-07-23 |
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| CN212530210U true CN212530210U (en) | 2021-02-12 |
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| CN202022141700.6U Active CN212530210U (en) | 2020-07-23 | 2020-09-25 | Intelligent tobacco leaf baling press of thing networking |
| CN202011021637.0A Pending CN111907780A (en) | 2020-07-23 | 2020-09-25 | Intelligent tobacco leaf baling press of thing networking |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202011021637.0A Pending CN111907780A (en) | 2020-07-23 | 2020-09-25 | Intelligent tobacco leaf baling press of thing networking |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113320731A (en) * | 2021-06-04 | 2021-08-31 | 盛国才 | Yellow tobacco baking automatic feeding machine |
| CN113763995A (en) * | 2021-09-07 | 2021-12-07 | 中科计算技术西部研究院 | Automatic allocation and storage assembly line |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113371252A (en) * | 2021-06-10 | 2021-09-10 | 深圳市绿环再生资源开发有限公司 | Intelligent packaging method and equipment for solid waste based on Internet of things |
| CN115571399B (en) * | 2022-11-01 | 2023-10-20 | 南通棉花机械有限公司 | Full-automatic open-door package discharging device suitable for bundling packer |
-
2020
- 2020-09-25 CN CN202022141700.6U patent/CN212530210U/en active Active
- 2020-09-25 CN CN202011021637.0A patent/CN111907780A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113320731A (en) * | 2021-06-04 | 2021-08-31 | 盛国才 | Yellow tobacco baking automatic feeding machine |
| CN113763995A (en) * | 2021-09-07 | 2021-12-07 | 中科计算技术西部研究院 | Automatic allocation and storage assembly line |
Also Published As
| Publication number | Publication date |
|---|---|
| CN111907780A (en) | 2020-11-10 |
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