CN214875795U - Intelligent bag pressing machine with traceability system - Google Patents
Intelligent bag pressing machine with traceability system Download PDFInfo
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- CN214875795U CN214875795U CN202120544321.3U CN202120544321U CN214875795U CN 214875795 U CN214875795 U CN 214875795U CN 202120544321 U CN202120544321 U CN 202120544321U CN 214875795 U CN214875795 U CN 214875795U
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- control box
- pressing
- traceability system
- bale press
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Abstract
The utility model discloses an intelligent bag press with a traceability system, which comprises a frame, a pressing mechanism and a control box, wherein a press groove is arranged in the frame, and the bottom of the press groove is provided with a weight sensor; the pressing mechanism comprises a pressing block and a hydraulic oil cylinder, and the hydraulic oil cylinder is connected with a motor, an oil tank and an electromagnetic valve group; the weight sensor, the motor and the electromagnetic valve group are connected with the control system; the control box is further provided with a card reader, an Internet of things system and a printer, and the Internet of things system is provided with a label printing device and is connected with an external tobacco management system cloud end through a wireless network. The utility model discloses introduce the device of tracing to the source that has card reader and thing networking systems in the bale press, can acquire information such as cigarette farmer's information, cigarette station information, tobacco leaf grade, quality control personnel, packing date, tobacco bale weight of every package of tobacco leaf at any time, promote the quality guarantee of tobacco leaf.
Description
Technical Field
The utility model relates to a tobacco leaf packing field especially relates to a chartered plane is pressed to intelligence of area traceability system.
Background
In the tobacco leaf harvesting season, a tobacco station needs to purchase a large amount of tobacco leaves, pack the tobacco leaves, record the number of tobacco packets and the like. The tobacco leaves are required to be compressed and packed when being packed so as to reduce the occupied space, the traditional tobacco leaf pressing device needs to be weighed outside a manual machine and then put into a pressing machine for pressing, and the production efficiency is low; and the existing tobacco leaf pressing machine has no data acquisition function, cannot trace the source of the tobacco leaves, and cannot perform information management on the tobacco leaf data.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a take intelligent bale press of traceability system takes the function of weighing, can assist to tie up to be furnished with traceability system.
The utility model provides a technical problem can adopt following technical scheme to realize:
an intelligent bag pressing machine with a traceability system comprises a rack, a pressing mechanism and a control box, wherein the pressing mechanism is arranged above the rack, the control box is internally provided with the control system, and a button panel is arranged outside the control box;
a pressure groove is formed in the rack, a box door is arranged in the pressure groove, and a door lock is arranged on the box door; a weight sensor is arranged at the bottom of the pressure groove; the pressing mechanism comprises two pressing blocks and two hydraulic oil cylinders, the two pressing blocks are connected with the hydraulic oil cylinders, the two hydraulic oil cylinders are respectively arranged on two sides of the pressing groove, and the two pressing blocks are connected with a motor, an oil tank and an electromagnetic valve group; the weight sensor, the motor and the electromagnetic valve group are connected with the control system;
the control box is further provided with a card reader, an Internet of things system and a printer, wherein the Internet of things system is provided with a label printing device and is connected with an external tobacco management system cloud end through a wireless network.
Preferably, the internet of things system is provided with an input and output display screen.
Preferably, the motor and the electromagnetic valve group are arranged in a control box, the control box is arranged on one side of the rack, the oil tank is arranged on the other side of the rack, and an oil filling port of the oil tank is formed in the side face of the rack.
Preferably, an audible and visual alarm is arranged at the top of the control box.
Preferably, the pressing block is a conical block, the lower width is narrow, and the lower end face is matched with the pressing groove.
Preferably, four corners of the upper end face of the pressure groove are provided with safety gratings, and the safety gratings are connected with the control system.
Preferably, the lower end face of the pressing block and the bottom face of the pressing groove are provided with grooves.
Preferably, a position guide rod is arranged beside the hydraulic oil cylinder, is arranged at the upper end of the pressing block and can be inserted into the control box after moving downwards; and a proximity switch is arranged in the control box, and an induction head of the proximity switch is close to the guide rod.
Preferably, the door lock is provided with a handle, a fixed plate, a movable plate, a bolt, a guide post and a spring, the fixed plate is fixedly installed on the side edge of the box door, the handle is a round pipe bent, one end of the handle is fixedly installed on the inner side surface of the movable plate, the bent part is propped against the inner side of the fixed plate to form a rotating fulcrum, and the other end of the handle is a holding part and is arranged outside the box door; the two bolts are fixedly arranged at the two ends of the movable plate, and the fixed plate is provided with two bolt holes and a sleeve; one end of the guide post is fixed on the inner side of the fixed plate, and the movable plate is movably connected with the guide post and returns through the spring.
Preferably, traveling wheels are arranged below the frame.
The utility model discloses introduce the device of tracing to the source that has card reader and thing networking systems in the bale press, can acquire information such as cigarette farmer's information, cigarette station information, tobacco leaf grade, quality control personnel, packing date, tobacco bale weight of every package of tobacco leaf at any time, promote the quality guarantee of tobacco leaf. Simultaneously the utility model discloses add weighing sensor, proximity switch and safe grating, carried out automatic pressure package control through PLC control system, improved the accuracy greatly, guaranteed the product quality.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention.
FIG. 2 is a schematic view showing a state when the briquette is lifted.
Fig. 3 is a schematic view of the interior of the control box.
Fig. 4 is a schematic view of the door lock structure.
Fig. 5 is a schematic view of the structure of the long door lock.
In the figure, 1 machine frame, 2 pressing mechanism, 3 control box, 4 door lock, 5 safety grating, 6 card reader, 7 internet of things system, 8 printer, 11 traveling wheels, 12 pressing groove, 13 box door, 14 audible and visual alarm, 15 groove, 21 pressing block, 22 hydraulic oil cylinder, 23 motor, 24 oil tank, 25 guide rod, 31 button panel, 32 proximity switch, 41 handle, 42 fixed plate, 421 bolt hole, 422 sleeve, 43 movable plate, 44 bolt, 45 guide post, 46 spring, 47 connecting rod, 48 limiting device, 71 input and output display screen.
Detailed Description
The present invention will be described in further detail with reference to examples, but the present invention is not limited thereto.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance. Wherein the terms "first position" and "second position" are two different positions.
Like 1 ~ 5 do the utility model discloses a preferred scheme, including frame 1, pressing mechanism 2 and control box 3, frame 1 below is equipped with walking wheel 11, and walking wheel 11 takes brake equipment (not shown in the figure) to remove and fix. The pressing mechanism 2 and the control box 3 are installed on the rack 1, the pressing mechanism 2 is arranged above the rack 1, the control box 3 is arranged on one side of the rack 1, a control system (not shown in the figure) is arranged in the control box, a button panel 31 is arranged outside the control box, and control keys such as a start-stop button and a power switch are arranged on the control box. The control system is controlled by a PLC.
Set up indent 12 in the frame 1, both sides all are equipped with chamber door 13 around indent 12, in this embodiment, consider that the tobacco leaf compression ratio is big, indent 12 compression depth is high, respectively set up two chamber doors 13 that distribute from top to bottom around consequently, relatively conveniently get and put, are equipped with lock 4 on chamber door 13 simultaneously. The bottom of the pressure tank 12 is provided with a weight sensor (not shown in the figure) connected to the control system inside the control box 3 and to an audible and visual alarm 14 arranged on the top of the control box 3.
The pressing mechanism 2 comprises a pressing block 21 and a hydraulic oil cylinder 22, the pressing block 21 is a conical block, the lower part is wide and the upper part is narrow, the lower end surface is in a shape matched with the pressing groove 12, in the embodiment, the cross section of the pressing groove 12 and the lower end surface of the pressing block 21 are rectangular for convenient packaging and bagging. Two hydraulic oil cylinders 22 are respectively arranged at two sides of the pressure tank 12 and connected with a motor 23, an oil tank 24 and an electromagnetic valve group, the motor 23 and the electromagnetic valve group are arranged in the control box 3, the oil tank 24 is arranged at the other side of the rack 1, and an oil filling port (not shown in the figure) of the oil tank 24 is arranged on the side surface of the rack 1. Extension rods are arranged on two sides of the upper end of the pressing block 21 and are respectively connected with the two hydraulic oil cylinders 22, and the pressing block is driven by the hydraulic oil cylinders 22 to move up and down. The motor 23 and the electromagnetic valve group are connected with a control system.
When the device works, the hydraulic oil cylinder 22 drives the pressing block 21 to rise, so that the bottom surface of the pressing block 21 is away from the upper end surface of the pressing groove 12 by a certain distance, and the feeding space is exposed. The box doors 13 on the front side and the rear side of the pressure groove 12 are kept closed, then the tobacco leaves are manually put into the pressure groove 12 until the weight sensor meets the weight requirement, the audible and visual alarm 14 sends out an alarm signal and stops feeding, the start button on the button panel 31 is pressed, and the hydraulic oil cylinder 22 drives the pressing block 21 to press down to compress the tobacco leaves.
All be equipped with safety grating 5 (two sets of setting in pairs around promptly) on four angles of the up end of indent 12, safety grating 5 links to each other with control system. In the manual feeding process, if the pressing block is touched by mistake and the starting button is descended, the receiver of the safety grating 5 is blocked by personnel or instruments and cannot receive a complete signal, a stop signal is sent to the control system, and the control system immediately stops the action of the hydraulic oil cylinder 22.
The lower end face of the pressing block 21 and the bottom face of the pressing groove 12 are provided with corresponding grooves 15, before work, a packing rope (not shown in the figure) can be placed in the groove 15 in the bottom face of the pressing groove 12, the packing rope is longer than the circumference of the cross section of the tobacco leaf compression block, after the groove 15 is placed, two ends of the packing rope are exposed out of the frame 1, and the exposed length of the packing rope at one end of the packing rope is longer than half of the circumference of the cross section of the tobacco leaf compression block. After briquetting 21 accomplished the extrusion action, can open chamber door 13, the manual work passes the recess of briquetting 21 lower terminal surface again with long end baling rope from making progress down, wears out the back and knots with the baling rope other end again, then raises briquetting 21, accomplishes the packing work promptly. This prevents the bale from expanding rapidly as the briquettes 21 rise.
A position guide rod 25 is arranged beside the hydraulic oil cylinder 22, the guide rod 25 is arranged on an extension rod at the upper end of the pressing block 21 close to one side of the control box 3, and the rod end is downward. When briquetting 21 moves down, guide bar 25 is also downward simultaneously to inserting inside control box 3, be equipped with proximity switch 32 in the control box 3, press close to guide bar 25 on proximity switch 32's the inductive head lateral distance. In this embodiment, the proximity switches 32 are set to be 3 according to the height (that is, the compression heights of the tobacco leaf packets with different weights are different), and when the guide rod 25 reaches the proximity switch 32 with the set height, the control system controls the hydraulic oil cylinder 22 to stop descending, so as to avoid over-pressing the tobacco leaves.
The door lock 4 is provided with a handle 41, a fixed plate 42, a movable plate 43, a bolt 44, a guide post 45 and a spring 46, wherein the fixed plate 42 and the movable plate 43 are oppositely arranged, the fixed plate 42 is fixedly installed on the side edge of the door 13, the handle 41 is a circular tube bent, one end of the handle is fixedly installed on the inner side surface of the movable plate 43, the bent part abuts against the inner side of the fixed plate 42 to form a rotating fulcrum, and the other end of the handle is a hand holding part and is arranged outside the door 13. Two bolts 44 are fixedly arranged at two ends of the movable plate 43, and two bolt holes 421 are opened on the fixed plate 42 and provided with sleeves 422 for the bolts 44 to pass in and out. One end of the guide post 45 is fixed inside the fixed plate 42, and the movable plate 43 is movably connected with the guide post 45 and is returned by the spring 46. The frame 1 is provided with a keyhole (not shown) at a position opposite to the door lock 4. When the hand grip of the handle 41 is pulled, the movable plate 43 is pushed away from the fixed plate 42, and the latch 44 is disengaged from the keyhole, so that the door 13 can be opened. In this embodiment, the lower door 13 is larger, so the handle of the lower door lock 4 needs to be mounted on the movable plate 43 through a connecting rod 47, which can ensure uniform vertical stress when opening the door. The handle 41 may also be provided with a stopper 48 on both sides thereof to prevent the handle 41 from shaking.
The control box 3 is also provided with a card reader 6, an internet of things system 7 and a printer 8, wherein the card reader 6 is used for reading source information of tobacco leaves, such as information of tobacco growers, information of tobacco stations, tobacco leaf grades, quality inspection personnel and the like.
The internet of things system 7 is provided with a label printing device and is connected with an external tobacco management system cloud end through a wireless network. The internet of things system 7 is provided with an input and output display screen 71, information such as packing date and cigarette packet weight can be selected and input on the input and output display screen, and the information read by the card reader 6 is uploaded to the cloud end through the internet of things system 7. When the pressing mechanism 2 is pressed down, the printing device of the internet of things system 7 automatically prints two cigarette packet labels with two-dimensional codes, one cigarette packet label is used for making an inner code in the cigarette packet, and the other cigarette packet label is used for making an outer code outside the cigarette packet. The label comprises all information such as the weight information, each cigarette pack has unique two-dimensional code identity information, and the information can be read by scanning through the target gun. When the label is printed, the cigarette packet information is automatically uploaded to the cloud end and is defaulted as a warehousing record. The input and output display screen 71 can be provided with the weight limit of the cigarette packet and the thickness of the cigarette packet. The printer 8 prints the flow information of the packaging machine, records the packaging time, the weight and the like, and is attached to the outer package for convenient viewing.
Each bag pressing machine can be interconnected through a wireless network, supervisors of the tobacco stations and tobacco companies can check the operation condition of the bag pressing machine of each tobacco station according to authority setting, and management is performed in a distributed manner, for example, the tobacco stations can only see the information of each device of the tobacco station, and county-level companies and city-level companies can check the information according to levels. The bale press is equipped with trouble automatic monitoring, reports to the police, and when breaking down, the high in the clouds system can indicate trouble place and trouble content, easy access. The contents such as weight limit and cigarette pack thickness set on the input/output display screen 71 may be set remotely via a network.
Through thing networking system 7, can realize automatic warehouse entry management, when taking place the quality problem, the quality of being convenient for traces to the source, but report form that gathers automatically simultaneously is the overall process management system that a set of complete tobacco leaf was packed and is put in storage and transport.
The above description is only a preferred embodiment of the present invention, and is not intended to limit the technical scope of the present invention, so that any slight modifications, equivalent changes and modifications made by the technical spirit of the present invention to the above embodiments still belong to the protection scope of the present invention.
Claims (10)
1. The utility model provides a take intelligent chartered plane of press of traceability system which characterized by: the pressing mechanism is arranged above the rack, a control system is arranged in the control box, and a button panel is arranged outside the control box;
a pressure groove is formed in the rack, a box door is arranged in the pressure groove, and a door lock is arranged on the box door; a weight sensor is arranged at the bottom of the pressure groove; the pressing mechanism comprises two pressing blocks and two hydraulic oil cylinders, the two pressing blocks are connected with the hydraulic oil cylinders, the two hydraulic oil cylinders are respectively arranged on two sides of the pressing groove, and the two pressing blocks are connected with a motor, an oil tank and an electromagnetic valve group; the weight sensor, the motor and the electromagnetic valve group are connected with the control system;
the control box is further provided with a card reader, an Internet of things system and a printer, wherein the Internet of things system is provided with a label printing device and is connected with an external tobacco management system cloud end through a wireless network.
2. The intelligent bale press with traceability system of claim 1, wherein: the Internet of things system is provided with an input and output display screen.
3. The intelligent bale press with traceability system of claim 1, wherein: the motor and the electromagnetic valve group are arranged in the control box, the control box is arranged on one side of the rack, the oil tank is arranged on the other side of the rack, and the oil filling port of the oil tank is formed in the side face of the rack.
4. The intelligent bale press with traceability system of claim 1, wherein: and an audible and visual alarm is arranged at the top of the control box.
5. The intelligent bale press with traceability system of claim 1, wherein: the pressing block is a conical block, the lower width is narrow, and the lower end face is matched with the pressing groove.
6. The intelligent bale press with traceability system of claim 1, wherein: four corners of the upper end face of the pressure groove are provided with safety gratings, and the safety gratings are connected with the control system.
7. The intelligent bale press with traceability system of claim 1, wherein: grooves are formed in the lower end face of the pressing block and the bottom face of the pressing groove.
8. The intelligent bale press with traceability system of claim 1, wherein: a position guide rod is arranged beside the hydraulic oil cylinder, is arranged at the upper end of the pressing block and can be inserted into the control box after moving downwards; and a proximity switch is arranged in the control box, and an induction head of the proximity switch is close to the guide rod.
9. The intelligent bale press with traceability system of claim 1, wherein: the door lock is provided with a handle, a fixed plate, a movable plate, a bolt, a guide post and a spring, the fixed plate is fixedly arranged on the side edge of the box door, the handle is a round pipe bent, one end of the handle is fixedly arranged on the inner side surface of the movable plate, the bent part is propped against the inner side of the fixed plate to form a rotating fulcrum, and the other end of the handle is a holding part and is arranged outside the box door; the two bolts are fixedly arranged at the two ends of the movable plate, and the fixed plate is provided with two bolt holes and a sleeve; one end of the guide post is fixed on the inner side of the fixed plate, and the movable plate is movably connected with the guide post and returns through the spring.
10. The intelligent bale press with traceability system of claim 1, wherein: and a traveling wheel is arranged below the frame.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120936329.4U CN216076718U (en) | 2021-03-16 | 2021-03-16 | Door lock device |
| CN202120544321.3U CN214875795U (en) | 2021-03-16 | 2021-03-16 | Intelligent bag pressing machine with traceability system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120544321.3U CN214875795U (en) | 2021-03-16 | 2021-03-16 | Intelligent bag pressing machine with traceability system |
Related Child Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202120936329.4U Division CN216076718U (en) | 2021-03-16 | 2021-03-16 | Door lock device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN214875795U true CN214875795U (en) | 2021-11-26 |
Family
ID=79037107
Family Applications (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202120936329.4U Active CN216076718U (en) | 2021-03-16 | 2021-03-16 | Door lock device |
| CN202120544321.3U Active CN214875795U (en) | 2021-03-16 | 2021-03-16 | Intelligent bag pressing machine with traceability system |
Family Applications Before (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202120936329.4U Active CN216076718U (en) | 2021-03-16 | 2021-03-16 | Door lock device |
Country Status (1)
| Country | Link |
|---|---|
| CN (2) | CN216076718U (en) |
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2021
- 2021-03-16 CN CN202120936329.4U patent/CN216076718U/en active Active
- 2021-03-16 CN CN202120544321.3U patent/CN214875795U/en active Active
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| Publication number | Publication date |
|---|---|
| CN216076718U (en) | 2022-03-18 |
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