CN212518735U - Feeding assembly line with strong adjustability and corresponding winding machine - Google Patents
Feeding assembly line with strong adjustability and corresponding winding machine Download PDFInfo
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- CN212518735U CN212518735U CN202021440462.2U CN202021440462U CN212518735U CN 212518735 U CN212518735 U CN 212518735U CN 202021440462 U CN202021440462 U CN 202021440462U CN 212518735 U CN212518735 U CN 212518735U
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- 238000004804 winding Methods 0.000 title claims abstract description 48
- 239000000463 material Substances 0.000 claims abstract description 206
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 60
- 238000012546 transfer Methods 0.000 claims abstract description 59
- 230000000903 blocking effect Effects 0.000 claims description 101
- 230000005540 biological transmission Effects 0.000 claims description 7
- 238000010008 shearing Methods 0.000 claims description 6
- 238000004519 manufacturing process Methods 0.000 claims description 4
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 3
- 210000001503 joint Anatomy 0.000 claims description 2
- 230000007246 mechanism Effects 0.000 abstract description 2
- 238000001514 detection method Methods 0.000 description 10
- 238000010586 diagram Methods 0.000 description 9
- 239000000969 carrier Substances 0.000 description 7
- 230000003247 decreasing effect Effects 0.000 description 4
- 238000009966 trimming Methods 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
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Abstract
The utility model provides a material loading assembly line and corresponding coiling machine that adjustability is strong, the material loading assembly line includes the mount, a supporting plate, the material transporting device, a carrier, transfer device and manipulator device, the vertical connection of backup pad is on the mount, the material transporting device is used for transporting the iron core, connect in the backup pad, the carrier is used for transporting the iron core, the transfer device, the setting is in mount one side, be used for placing the iron core, the manipulator device sets up at the mount top, be used for transporting the iron core on the carrier to the transfer device on, the coiling machine includes the wire winding module, trade utmost point module, triaxial location module and double-layered wire cutting module, the wire winding module is used for the iron core wire winding on the transfer device. The utility model discloses a be provided with the backup pad of slotted hole for the fortune material support is adjustable in the position in the backup pad, and the counter bore also sets up the elongated slot in the backup pad, and the backup pad position on the mount is also adjustable, and whole assembly line mechanism regulation nature is better, and it is convenient to overhaul.
Description
Technical Field
The utility model relates to an automation equipment technical field, in particular to material loading assembly line and corresponding coiling machine that adjustability is strong.
Background
The winding machine is suitable for various processing occasions, is widely used for winding of stator modules and rotor modules on the motor, has a plurality of automatic and semi-automatic winding machine products, is usually used in cooperation with a feeding assembly line, has poor structural adjustability of the existing feeding assembly line, and is difficult to overhaul.
Therefore, it is desirable to provide a feeding assembly line with high adjustability and a corresponding winding machine to solve the above technical problems.
SUMMERY OF THE UTILITY MODEL
The utility model provides a material loading assembly line and corresponding coiling machine that adjustability is strong to the structural adjustment nature of the material loading assembly line of solving among the prior art is relatively poor, and the maintenance of assembly line is difficult, and the not reasonable problem inadequately of distribution of each part.
In order to solve the technical problem, the utility model adopts the technical scheme that:
a material loading assembly line that adjustability is strong for the iron core of the rotor of transportation motor, it includes:
a fixed mount;
the supporting plate is vertically connected to the fixing frame, a plurality of through holes are formed in the plate surface, a plurality of connecting holes are formed in the top and the bottom of the supporting plate, and the connecting holes are communicated with the through holes;
the material conveying device is used for conveying the iron core and comprises a material conveying support, and the material conveying support is connected to the supporting plate through the connecting hole;
the carrier is arranged on the material conveying device and used for placing the iron core;
the transfer device is arranged on one side of the fixing frame and used for placing the iron core;
and the manipulator device is arranged at the top of the fixed frame and used for transporting the iron core on the carrier to the transfer device.
Strong material loading assembly line of adjustability in, the backup pad is the cuboid structure, the connecting hole is the slotted hole, the extending direction mutually perpendicular of through-hole and connecting hole, the length direction of connecting hole with the length direction of backup pad is unanimous.
The strong material loading assembly line of adjustability in, be provided with a plurality of counter bores in the backup pad, the counter bore includes the vertical slotted hole of first vertical slotted hole and second, the vertical slotted hole of second sets up in the first vertical slotted hole, two first vertical slotted holes set up on the vertical slotted hole both sides of second, the extending direction of the vertical slotted hole of first vertical slotted hole and second is unanimous, and with the extending direction of connecting hole is perpendicular, and the counter bore is used for connecting the backup pad on the mount.
Strong material loading assembly line of adjustability in, the material transporting device includes:
the material conveying motor is arranged on the material conveying bracket and used for providing power;
the gear module is connected to the material conveying motor and comprises a first output shaft and a second output shaft, and the axes of the first output shaft and the second output shaft are collinear and have opposite rotating directions;
the first conveyor belt is arranged on the material conveying support and far away from one side of the transfer device, one end of the first conveyor belt is connected to the outer side of the first output shaft, and the first conveyor belt rotates along with the first output shaft and is used for conveying an empty carrier;
the second conveying belt is arranged on the material conveying support and close to one side of the transfer device, one end of the second conveying belt is connected to the outer side of the second output shaft and rotates along with the second output shaft to convey the iron core, and the conveying direction of the second conveying belt is parallel to and opposite to the conveying direction of the first conveying belt.
Strong material loading assembly line of adjustability in, material transporting device still includes:
the first material transferring module is arranged on the material conveying bracket, is close to one side of the material conveying motor, and is used for conveying the carrier on the first conveyor belt onto the second conveyor belt;
and the second material transferring module is arranged on the material conveying support, is far away from one side of the material conveying motor and is used for conveying the carrier on the second conveying belt onto the first conveying belt.
Strong material loading assembly line of adjustability in, material transporting device still includes:
the first blocking module is arranged on the material conveying support and positioned at one side close to the first material transferring module, and is used for blocking or controlling the moving position of the carrier so as to facilitate the transportation of the first material transferring module and the alignment of the positions of the material taking manipulators at the front station and the rear station;
the second blocking module is arranged on the material conveying support and positioned at one side close to the second material transferring module, and is used for blocking or controlling the moving position of the carrier so as to facilitate the transportation of the second material transferring module and the alignment of the positions of the material taking manipulators at the front station and the rear station;
and the third blocking module is arranged on the material conveying support, is positioned close to one side of the transfer device and is used for blocking and controlling the moving position of the carrier so as to ensure that the manipulator device on the production line can align to the position of the carrier.
High material loading assembly line of adjustability in, the gear module includes:
the driving bevel gear is connected to the material conveying motor and rotates along with the material conveying motor, and the axis direction of the driving bevel gear is the vertical direction;
the first driven bevel gear is connected to one end of the first output shaft, meshed with the driving bevel gear and used for transmission;
and the second driven bevel gear is connected to one end of the second output shaft, is meshed with the driving bevel gear and is used for transmission.
In the feeding assembly line with strong adjustability, the first transferring module comprises a first transferring cylinder and a first transferring base, the first transferring base is connected to the first transferring cylinder, the first transferring cylinder is used for driving the first transferring base to move, the first transferring base comprises a first transferring groove which is U-shaped and used for driving the carrier to move;
the second changes the material module and includes that the second changes material cylinder and second and changes the material base, the second changes the material pedestal connection and is in on the second changes the material cylinder, the second changes the material cylinder and is used for driving the second and changes the material base and remove, the second changes the material base and includes that the second changes the material recess, is the U-shaped, is used for driving the carrier removes.
In the feeding assembly line with strong adjustability, the first blocking module comprises a first blocking cylinder and a first blocking bracket, the first blocking bracket is connected to the first blocking cylinder, the first blocking cylinder is used for driving the first blocking bracket to move, and the first blocking bracket is L-shaped;
the second blocking module comprises a second blocking cylinder and a second blocking support, the second blocking support is connected to the second blocking cylinder, the second blocking cylinder is used for driving the second blocking support to move, and the second blocking support is L-shaped;
the third blocks the module and includes that the third blocks cylinder and third and blocks the support, the third blocks the leg joint and is in on the third blocks the cylinder, and the third blocks the cylinder and is used for driving the third and blocks the support removal, and the third blocks the support and is L shape.
The utility model provides a winding machine sets up and is being close to transfer device one side, includes the wire winding module, trades utmost point module, triaxial location module and presss from both sides the trimming module, the wire winding module is used for on the transfer device the iron core wire winding, press from both sides the trimming module and be used for the iron core double-layered trimming that the wire winding was accomplished, it is used for changing the angle for the iron core to trade utmost point module, triaxial location module is used for controlling the winding machine and removes.
The utility model discloses compare in prior art, its beneficial effect is: the utility model discloses a material loading assembly line and corresponding coiling machine that adjustability is strong are through the backup pad that is provided with the slotted hole for the position of fortune material support in the backup pad is adjustable, and the counter bore also sets up the elongated slot in the backup pad, and the backup pad position on the mount is also adjustable, and whole assembly line mechanism adjustability is better, overhauls the convenience.
The structure is simple, the standard component is multipurpose, and the disassembly, replacement and debugging are convenient; when the assembly line is in fault, equipment such as a winding machine and the like connected with the assembly line can work in a single machine and is not influenced by the debugging of the assembly line; the multi-section assembly line is convenient to connect, one section of assembly line can be conveniently increased or decreased, and once the conventional assembly line is fixed, the conventional assembly line cannot be increased or decreased at will; the replacement of the product model is simple, and when the production line needs to be replaced, only the positioning seat on the carrier and the clamp of the manipulator need to be replaced.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required to be used in the embodiments are briefly introduced below, and the drawings in the following description are only corresponding drawings of some embodiments of the present invention.
Fig. 1 is the utility model discloses a material loading assembly line that adjustability is strong and corresponding coiling machine's structural schematic.
Fig. 2 is the utility model discloses a simple and easy structure schematic diagram of material loading assembly line and corresponding coiling machine that the adjustability is strong.
Fig. 3 is a partially enlarged view of a in fig. 2.
Fig. 4 is the utility model discloses a structural sketch of the backup pad of material loading assembly line and corresponding coiling machine that the adjustability is strong.
Fig. 5 is a schematic structural view of the feeding assembly line with high adjustability and the carrier of the corresponding winding machine of the present invention.
Fig. 6 is the utility model discloses a material loading assembly line that adjustability is strong and the structural schematic diagram of the detection module of corresponding coiling machine.
Fig. 7 is the structure diagram of the transfer motor and the transfer bracket of the feeding assembly line and the corresponding winding machine with strong adjustability of the present invention.
Wherein, 1, a fixed frame, 2, a supporting plate, 3, a material conveying device, 4, a carrier, 5, a transferring device, 6, a manipulator device, 8, a fixed plate, 21, a through hole, 22, a connecting hole, 23, a counter bore, 231, a first vertical slotted hole, 232, a second vertical slotted hole, 31, a material conveying bracket, 32, a material conveying motor, 35, a first transferring module, 36, a second transferring module, 37, a first blocking module, 38, a second blocking module, 39, a third blocking module, 41, a positioning seat, 42, a positioning disc, 51, a transferring motor, 52, a transferring bracket, 71, a photoelectric sensor, 72, a connecting plate, 331, a first output shaft, 332, a second output shaft, 333, a driving bevel gear, 334, a first driven bevel gear, 335, a second driven bevel gear, 341, a first conveying belt, 342, a second conveying belt, 351, a first transferring cylinder, 352, a first transferring base, 371. the first material transferring cylinder 372, the first material transferring bracket 411, the positioning hole 412 and the through groove, wherein A is a relevant structure on one side of the first material transferring module 35 on the material transporting bracket 31.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by the skilled in the art without creative work belong to the protection scope of the present invention.
In the present invention, the directional terms, such as "up", "down", "front", "back", "left", "right", "inner", "outer", "side", "top" and "bottom", refer to the orientation of the drawings, and the directional terms are used for illustration and understanding, but not for limiting the present invention.
The terms "first," "second," and the like in the terms of the present invention are used for descriptive purposes only and are not to be construed as indicating or implying relative importance, nor should they be construed as limiting in any way.
In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," and "fixed" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.
The structure adjustment nature of the material loading assembly line among the prior art is relatively poor, and the maintenance of assembly line is difficult.
Following do the utility model provides a pair of can solve the strong material loading assembly line of adjustability of above technical problem and the corresponding coiling machine's preferred embodiment.
Please refer to fig. 1, fig. 2 and fig. 3, wherein fig. 1 is a schematic structural diagram of a feeding assembly line with strong adjustability and a corresponding winding machine of the present invention, fig. 2 is a simple structural diagram of a feeding assembly line with strong adjustability and a corresponding winding machine of the present invention, and fig. 3 is a partial enlarged view of a in fig. 2.
In the drawings, elements having similar structures are denoted by the same reference numerals.
The utility model provides a material loading assembly line that adjustability is strong for the iron core of the rotor of transportation motor, it includes mount 1, backup pad 2, fortune material device 3, carrier 4, transfer device 5 and manipulator device 6, and backup pad 2 is vertical to be connected on mount 1, is provided with a plurality of through-holes 21 on the face, and top and bottom are provided with a plurality of connecting holes 22, and connecting hole 22 communicates through-hole 21, and fortune material device 3 is used for transporting the iron core, including fortune material support 31, fortune material support 31 connects on backup pad 2 through connecting hole 22; the carrier 4 is arranged on the material conveying device 3 and used for placing the iron core; the transfer device 5 is arranged on one side of the fixed frame 1 and used for placing the iron core; and the manipulator device 6 is arranged at the top of the fixed frame 1 and used for transporting the iron cores on the carriers 4 to the transfer device 5. The simple structure of assembly line comprises a set of mount 1, backup pad 2, material transporting device 3, carrier 4, transfer device 5 and manipulator device 6, and the simple structure of two sets of assembly lines constitutes complete assembly line, is provided with fixed plate 8 in the middle of two sets of simple structure.
The winding machine is matched with a feeding assembly line with strong adjustability to perform winding operation on an iron core, is arranged at one side close to a transit device 5, and comprises a winding module, a pole changing module, a three-axis positioning module and a wire clamping and shearing module, wherein the winding module is used for winding the iron core on the transit device; the wire clamping and shearing module is used for clamping and shearing wires of the wound iron core; the pole changing module is used for changing the angle of the iron core so as to complete the winding of different notches of the iron core by the winding machine and the winding and hanging of the commutator; the three-axis positioning module is used for controlling the winding machine to move along the X, Y, Z axis direction, so that the winding machine performs spatial movement to complete actions such as winding pin, winding and positioning of the iron core.
The structure is simple, the standard component is multipurpose, and the disassembly, replacement and debugging are convenient; when the assembly line is in fault, equipment such as a winding machine and the like connected with the assembly line can work in a single machine and is not influenced by the debugging of the assembly line; the multi-section assembly line is convenient to connect, one section of assembly line can be conveniently increased or decreased, and once the conventional assembly line is fixed, the conventional assembly line cannot be increased or decreased at will; the product replacement model is simple, and when the production line needs replacement, only the positioning seat 41 on the carrier 4 and the clamp of the manipulator device 6 need to be replaced.
Referring to fig. 4, wherein fig. 4 is a schematic structural diagram of the supporting plate of the feeding assembly line with strong adjustability and the corresponding winding machine of the present invention. The supporting plate 2 is of a cuboid structure, the connecting holes 22 are long slotted holes, the position of the material conveying support 31 on the supporting plate 2 can be adjusted by arranging the long slotted holes, the extending directions of the through holes 21 and the connecting holes 22 are mutually vertical, and the length direction of the connecting holes 22 is consistent with that of the supporting plate 2. Be provided with a plurality of counter bores 23 on backup pad 2, counter bore 23 includes first vertical slotted hole 231 and the vertical slotted hole 232 of second, the vertical slotted hole 232 of second sets up in first vertical slotted hole 231, two vertical slotted hole 231 holes set up on the vertical slotted hole 232 both sides of second, the extending direction of first vertical slotted hole 231 and the vertical slotted hole 232 of second is unanimous, and perpendicular with the extending direction of connecting hole 22, counter bore 23 is used for connecting backup pad 2 on mount 1, the counter bore 23 of slotted hole makes things convenient for backup pad 2 to adjust the position on mount 1, 2 tops of backup pad and bottom all are provided with connecting hole 22, after the connecting hole 2 at top damages, can change the position from top to bottom with backup pad 2, can continue to use, good adjustability is durable.
Referring to fig. 2 and 3, the material transporting device 3 includes a material transporting motor 32, a gear module, a first conveyor belt 341, a second conveyor belt 342, a first material transferring module 35, a second material transferring module 36, a first blocking module 37, a second blocking module 38 and a third blocking module 39, wherein the material transporting motor 32 is disposed on the material transporting bracket 31 and used for providing power; the gear module is connected to the material conveying motor 32 and comprises a first output shaft 331, a second output shaft 332, a driving bevel gear 333, a first driven bevel gear 334 and a second driven bevel gear 335, the axes of the first output shaft 331 and the second output shaft 332 are collinear, the rotating directions are opposite, the driving bevel gear 333 is connected to the material conveying motor 32 and rotates along with the material conveying motor 32, and the axis direction of the driving bevel gear 32 is vertical; a first driven bevel gear 334 is connected to one end of the first output shaft 331, and is engaged with the drive bevel gear 333 for transmission; the second driven bevel gear 335 is connected in second output shaft 332 one end, meshes with drive bevel gear 333 for the transmission, through using bevel gear structure transmission, the vertical connection of drive bevel gear 333 is on the motor shaft of fortune material motor 32, and two driven bevel gears set up in drive bevel gear both sides, can ensure that two driven bevel gears direction of rotation are opposite, and the rotational speed is the same, and then the transportation of guarantee iron core is enough stable.
The first conveyor belt 341 is arranged on the material conveying bracket 31 at a side far away from the transfer device 5, one end of the first conveyor belt is connected to the outer side of the first output shaft 331 and rotates along with the first output shaft 331, the first conveyor belt is used for conveying the empty carrier 4, and after passing through the first material transferring module 35, the material taking manipulator at the front station places an iron core on the empty carrier 4; the second conveyor belt 342 is disposed on the material conveying bracket 31 near the transfer device 5, has one end connected to the outside of the second output shaft 332, and rotates along with the second output shaft 332 to convey the iron core, and the conveying direction of the second conveyor belt 342 is parallel to and opposite to the conveying direction of the first conveyor belt 341. The direction of transportation of first conveyer belt 341 is the direction that the material module 36 was expected to first commentaries on classics material module 35 for the second, and the direction of transportation of second conveyer belt 342 is the direction that material module 36 was expected to first commentaries on classics to the second, then, carrier 4 is exactly circulation circuit on the assembly line, and the blowing manipulator of the preceding station machine of connecting at the assembly line front end (or this station is the staff when head end machine) only need be responsible for on carrier 4 positioning disk 42 place treat the wire-wound iron core and take off the iron core of wire-wound can.
The first transferring module 35 is arranged on the material transporting bracket 31, close to one side of the material transporting motor 32, and is used for transporting the carrier 4 on the first conveyor belt 341 to the second conveyor belt 342; first material transferring module 35 includes first material transferring cylinder 351 and first material transferring base 352, and first material transferring base 352 is connected on first material transferring cylinder 351, and first material transferring cylinder 351 is used for driving first material transferring base 352 to remove, and first material transferring base 352 includes first material transferring groove, is the U-shaped, is used for driving carrier 4 to remove, and the width of first material transferring groove is greater than the width of carrier, and when the carrier removed first material transferring groove in, first material transferring cylinder 351 worked, and first material transferring base 352 just can drive carrier 4 to remove.
The second material transferring module 36 is disposed on the material transporting bracket 31, and is away from the material transporting motor 32, for transporting the carrier 4 on the second conveyor belt 342 to the first conveyor belt 341. The second changes material module 36 and changes the material base including the second and change material cylinder and second, and the second changes material pedestal connection and changes on the material cylinder is changeed to the second, and the second changes the material cylinder and is used for driving the second and changes the material base and remove, and the second changes the material base and includes that the second changes the material recess, is the U-shaped for drive carrier removes, and the second changes the structure of material module 36 and first material module 35 of changeing unanimously, and second changes material module 36 theory of operation and first material module 35 of changeing unanimously.
The first blocking module 37 is arranged on the material transporting bracket 31 and positioned at one side close to the first material transferring module 35, and is used for blocking or controlling the moving position of the carrier 4 so as to facilitate transportation of the first material transferring module 35 and position alignment of the material taking manipulators at the front station and the rear station; the first blocking module 37 comprises a first blocking cylinder 371 and a first blocking bracket 372, the first blocking bracket 372 is connected to the first blocking cylinder 371, the first blocking cylinder 371 is used for driving the first blocking bracket 372 to move, and the first blocking bracket 372 is L-shaped; the second blocking module 38 is arranged on the material transporting bracket 31 and located at one side close to the second material transferring module 36, and is used for blocking or controlling the moving position of the carrier 4 so as to facilitate transportation of the second material transferring module 36 and position alignment of the material taking manipulators at the front station and the rear station; the second blocking module 38 includes a second blocking cylinder and a second blocking bracket, the second blocking bracket is connected to the second blocking cylinder, the second blocking cylinder is used for driving the second blocking bracket to move, and the second blocking bracket is L-shaped. The third blocking module 39 is disposed on the material transporting bracket 31 and located near one side of the transfer device 5, and is used for blocking and controlling the moving position of the carrier 4, so as to ensure that the manipulator device 6 on the assembly line can align to the position of the carrier 4, and facilitate the manipulator device 6 to be transported to the transfer device 5. The third blocking module 39 includes a third blocking cylinder and a third blocking bracket, the third blocking bracket is connected to the third blocking cylinder, the third blocking cylinder is used for driving the third blocking bracket to move, and the third blocking bracket is L-shaped. When the carrier 4 is blocked by the first blocking module 37, the second blocking module 38 and the third blocking module 39, the first conveyor 341 and the second conveyor 342 still work normally.
Referring to fig. 1, fig. 2, fig. 5, fig. 6 and fig. 7, wherein fig. 5 is the utility model discloses a structure schematic diagram of the carrier of material loading assembly line and corresponding coiling machine that the adjustability is strong, fig. 6 is the utility model discloses a structure schematic diagram of the detection module of material loading assembly line and corresponding coiling machine that the adjustability is strong, fig. 7 is the utility model discloses a material loading assembly line and corresponding coiling machine's transit motor and the structure schematic diagram of transfer support that the adjustability is strong.
The carrier 4 comprises a positioning seat 41 and a positioning disc 42, a positioning hole 411 is arranged at the upper part of the positioning seat 41, a through groove 412 is arranged on the side wall of the positioning seat 41, the positioning disc 42 is connected to the positioning seat 41 through the positioning hole 411, the material conveying device 3 comprises a detection module 7, the detection module 7 is arranged at two ends of a first conveyor belt 341 and close to the transfer device 5, and the detection module 7 is used for detecting the condition of an iron core on the carrier 4; the detection module 7 comprises a photoelectric sensor 71 and a connecting plate 72, wherein the connecting plate 71 is L-shaped, the connecting plate 72 is connected to the material conveying support 31, and the photoelectric sensor 71 is connected to the connecting plate 72. The transfer device 5 includes a transfer motor 51 and a transfer bracket 52, the transfer bracket 52 is disposed on the transfer motor 51 and rotates along with the transfer motor 51, the transfer bracket 52 is provided with a plurality of transfer platforms 521, the plurality of transfer platforms 521 are disposed in a centrosymmetric manner with the rotation center point of the transfer bracket 52 as a symmetric point, and the transfer platforms 521 are used for placing the iron core.
The utility model discloses a theory of operation: placing a plurality of empty carriers 4 on a first conveyor belt 341, moving the carriers 4 to a first material transferring module 35, transporting the carrier 4 at the front end to the position of a first blocking module 37, pushing the first blocking support 372 to block the carriers 4 by a first blocking cylinder 371, detecting the condition of an iron core on the carrier 4 by a photoelectric sensor 71 of a module 7, placing the iron core on the carrier 4 by a material placing manipulator of a front station machine connected at the front end of the assembly line (or a worker when the station is a head end machine), pulling the first blocking support 372 to retreat by the first blocking cylinder 371, moving the carriers 4 to a first material transferring groove of a first material transferring base 352, driving the first material transferring cylinder 371 to move the first material transferring base 372 to a second conveyor belt 342, further driving the carriers 4 to move to the second conveyor belt 342, and moving the carriers 4 to a second material transferring module 36 along with the second conveyor belt 342.
The carrier 4 moves to a position close to the first group of transfer devices 5, the third blocking cylinder pushes the third blocking bracket to block the carrier 4, the photoelectric sensor 71 of the detection module 7 starts to detect the condition of the iron core on the carrier 4, the manipulator device 6 clamps the iron core on the carrier 4 onto the transfer table 521 of the transfer device 5, the transfer support 52 rotates 180 degrees, the winding machine winds the iron core on the transfer table 521, meanwhile, the manipulator device 6 clamps the iron core on the carrier 4 to the transfer table 521 without the iron core, after the winding is completed, the transfer support 52 rotates 180 degrees, the winding machine winds the iron core on the transfer table 521, the manipulator device 6 clamps the iron core wound with the wire on the transfer table 521 onto the positioning disc 42 of the carrier 4, the third blocking cylinder pulls the third blocking support to retreat, and the carrier 4 moves to the second material transferring module 36 along with the second conveyor belt 342.
The carrier 4 moves to a position close to the second group of transfer devices 5, the third blocking cylinder pushes the third blocking support to block the carrier 4, the photoelectric sensor 71 of the detection module 7 starts to detect the condition of the iron core on the carrier 4, the manipulator device 6 clamps the iron core which is not wound on the carrier 4 onto the transfer table 521 of the transfer device 5, the transfer support 52 rotates 180 degrees, the winding machine winds the iron core which is positioned on the transfer table 521, the manipulator device 6 simultaneously clamps the iron core on the carrier 4 onto the transfer table 521 without the iron core, after the winding is completed, the transfer support 52 rotates 180 degrees, the iron core on the transfer table 521 is wound, the manipulator device 6 clamps the iron core which is wound on the transfer table 521 onto the positioning disc 42 of the carrier 4, the photoelectric sensor 71 of the detection module 7 detects that the winding of the iron core on the carrier 4 is completed, the third blocking cylinder pulls the third blocking support to retreat, the carrier 4 moves to the second material transferring module 36 along with the second conveyor belt 342.
The carrier 4 moves to a position close to the second blocking module 38, the second blocking cylinder pushes the second blocking support to block the carrier 4, the photoelectric sensor 71 of the detection module 7 starts to detect the condition of the iron core on the carrier 4, a material taking manipulator of a rear station machine (or a worker when the station is a rear end machine) connected to the rear end of the assembly line takes the wound iron core from the carrier 4, the second blocking cylinder pulls the second blocking support to retreat, the carrier 4 moves into a second material transferring groove of the second material transferring base, the second material transferring cylinder drives the second material transferring base to move towards the first conveying belt 341, the carrier 4 is further driven to move onto the first conveying belt 341, and the carrier 4 moves towards the first material transferring module 35 along with the first conveying belt 341 to form a circulation loop.
Therefore, the working process of the feeding assembly line with strong adjustability and the corresponding winding machine of the preferred embodiment is completed.
In summary, although the present invention has been described with reference to the preferred embodiments, the above-described preferred embodiments are not intended to limit the present invention, and those skilled in the art can make various changes and modifications without departing from the spirit and scope of the present invention, so that the scope of the present invention shall be determined by the scope of the appended claims.
Claims (10)
1. The utility model provides a material loading assembly line that adjustability is strong for the iron core of the rotor of transportation motor, its characterized in that includes:
a fixed mount;
the supporting plate is vertically connected to the fixing frame, a plurality of through holes are formed in the plate surface, a plurality of connecting holes are formed in the top and the bottom of the supporting plate, and the connecting holes are communicated with the through holes;
the material conveying device is used for conveying the iron core and comprises a material conveying support, and the material conveying support is connected to the supporting plate through the connecting hole;
the carrier is arranged on the material conveying device and used for placing the iron core;
the transfer device is arranged on one side of the fixing frame and used for placing the iron core;
and the manipulator device is arranged at the top of the fixed frame and used for transporting the iron core on the carrier to the transfer device.
2. The high-adjustability feeding assembly line according to claim 1, characterized in that the support plate is of a rectangular parallelepiped structure, the connection holes are slotted holes, the through holes and the connection holes extend in directions perpendicular to each other, and the length direction of the connection holes is the same as the length direction of the support plate.
3. The high-adjustability feeding assembly line and the corresponding winding machine as claimed in claim 1, wherein the support plate is provided with a plurality of counter bores, the counter bores include a first vertical slotted hole and a second vertical slotted hole, the second vertical slotted hole is formed in the first vertical slotted hole, the two first vertical slotted holes are formed in two sides of the second vertical slotted hole, the extending directions of the first vertical slotted hole and the second vertical slotted hole are the same and are perpendicular to the extending direction of the connecting hole, and the counter bores are used for connecting the support plate to the fixing frame.
4. The highly adjustable material loading assembly line of claim 1, wherein the material transporting device comprises:
the material conveying motor is arranged on the material conveying bracket and used for providing power;
the gear module is connected to the material conveying motor and comprises a first output shaft and a second output shaft, and the axes of the first output shaft and the second output shaft are collinear and have opposite rotating directions;
the first conveyor belt is arranged on the material conveying support and far away from one side of the transfer device, one end of the first conveyor belt is connected to the outer side of the first output shaft, and the first conveyor belt rotates along with the first output shaft and is used for conveying an empty carrier;
the second conveying belt is arranged on the material conveying support and close to one side of the transfer device, one end of the second conveying belt is connected to the outer side of the second output shaft and rotates along with the second output shaft to convey the iron core, and the conveying direction of the second conveying belt is parallel to and opposite to the conveying direction of the first conveying belt.
5. The highly adjustable material loading assembly line of claim 4, wherein the material transporting device further comprises:
the first material transferring module is arranged on the material conveying bracket, is close to one side of the material conveying motor, and is used for conveying the carrier on the first conveyor belt onto the second conveyor belt;
and the second material transferring module is arranged on the material conveying support, is far away from one side of the material conveying motor and is used for conveying the carrier on the second conveying belt onto the first conveying belt.
6. The highly adjustable material loading assembly line of claim 5, wherein the material transporting device further comprises:
the first blocking module is arranged on the material conveying support and positioned at one side close to the first material transferring module, and is used for blocking or controlling the moving position of the carrier so as to facilitate the transportation of the first material transferring module and the alignment of the positions of the material taking manipulators at the front station and the rear station;
the second blocking module is arranged on the material conveying support and positioned at one side close to the second material transferring module, and is used for blocking or controlling the moving position of the carrier so as to facilitate the transportation of the second material transferring module and the alignment of the positions of the material taking manipulators at the front station and the rear station;
and the third blocking module is arranged on the material conveying support, is positioned close to one side of the transfer device and is used for blocking and controlling the moving position of the carrier so as to ensure that the manipulator device on the production line can align to the position of the carrier.
7. The highly adjustable material loading assembly line of claim 5, wherein the gear module comprises:
the driving bevel gear is connected to the material conveying motor and rotates along with the material conveying motor, and the axis direction of the driving bevel gear is the vertical direction;
the first driven bevel gear is connected to one end of the first output shaft, meshed with the driving bevel gear and used for transmission;
and the second driven bevel gear is connected to one end of the second output shaft, is meshed with the driving bevel gear and is used for transmission.
8. The highly adjustable material loading assembly line of claim 5, wherein the first material transferring module comprises a first material transferring cylinder and a first material transferring base, the first material transferring cylinder is connected to the first material transferring cylinder, the first material transferring cylinder is used for driving the first material transferring base to move, the first material transferring base comprises a first material transferring groove which is U-shaped and used for driving the carrier to move;
the second changes the material module and includes that the second changes material cylinder and second and changes the material base, the second changes the material pedestal connection and is in on the second changes the material cylinder, the second changes the material cylinder and is used for driving the second and changes the material base and remove, the second changes the material base and includes that the second changes the material recess, is the U-shaped, is used for driving the carrier removes.
9. The high-adjustability feeding assembly line according to claim 6, wherein the first blocking module comprises a first blocking cylinder and a first blocking bracket, the first blocking bracket is connected to the first blocking cylinder, the first blocking cylinder is used for driving the first blocking bracket to move, and the first blocking bracket is L-shaped;
the second blocking module comprises a second blocking cylinder and a second blocking support, the second blocking support is connected to the second blocking cylinder, the second blocking cylinder is used for driving the second blocking support to move, and the second blocking support is L-shaped;
the third blocks the module and includes that the third blocks cylinder and third and blocks the support, the third blocks the leg joint and is in on the third blocks the cylinder, and the third blocks the cylinder and is used for driving the third and blocks the support removal, and the third blocks the support and is L shape.
10. The winding machine is characterized by being arranged on one side close to the transfer device and comprising a winding module, a pole changing module, a three-axis positioning module and a wire clamping and shearing module, wherein the winding module is used for winding the iron core on the transfer device, the wire clamping and shearing module is used for clamping and shearing the wire of the iron core after winding, the pole changing module is used for changing the angle of the iron core, and the three-axis positioning module is used for controlling the movement of the winding machine.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202021440462.2U CN212518735U (en) | 2020-07-20 | 2020-07-20 | Feeding assembly line with strong adjustability and corresponding winding machine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202021440462.2U CN212518735U (en) | 2020-07-20 | 2020-07-20 | Feeding assembly line with strong adjustability and corresponding winding machine |
Publications (1)
Publication Number | Publication Date |
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CN212518735U true CN212518735U (en) | 2021-02-09 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN202021440462.2U Expired - Fee Related CN212518735U (en) | 2020-07-20 | 2020-07-20 | Feeding assembly line with strong adjustability and corresponding winding machine |
Country Status (1)
Country | Link |
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CN (1) | CN212518735U (en) |
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2020
- 2020-07-20 CN CN202021440462.2U patent/CN212518735U/en not_active Expired - Fee Related
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