CN212518734U - Efficient material loading assembly line and corresponding winding machine - Google Patents
Efficient material loading assembly line and corresponding winding machine Download PDFInfo
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- CN212518734U CN212518734U CN202021439694.6U CN202021439694U CN212518734U CN 212518734 U CN212518734 U CN 212518734U CN 202021439694 U CN202021439694 U CN 202021439694U CN 212518734 U CN212518734 U CN 212518734U
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Abstract
The utility model provides an efficient material loading assembly line and corresponding coiling machine, the material loading assembly line includes the mount, a supporting plate, the material transporting device, a carrier, transfer device and manipulator device, the vertical connection of backup pad is on the mount, the material transporting device is used for transporting the iron core, connect in the backup pad, the carrier is used for transporting the iron core, the transfer device, the setting is in mount one side, be used for placing the iron core, the manipulator device sets up at the mount top, be used for transporting the iron core on the carrier to the transfer device on, the coiling machine includes the wire winding module, the pole changing module, triaxial location module and double-layered wire cutting module, the wire winding module is used for the iron core wire winding on the transfer device. The utility model discloses an efficient material loading assembly line and corresponding coiling machine set up a plurality of carriers through setting up a plurality of transfer devices and a plurality of coiling machines that match with it, place a plurality of iron cores on the carrier, and a plurality of iron cores are carrying out the wire winding occasionally on same assembly line simultaneously, and production efficiency is high, can effectively practice thrift the cost.
Description
Technical Field
The utility model relates to an automation equipment technical field, in particular to efficient material loading assembly line and corresponding coiling machine.
Background
The coiling machine is suitable for multiple processing occasion, extensively is used for the wire winding of stator module and rotor module on the motor, and automatic and semi-automatization coiling machine product is many, is artifical manually operation usually or uses with the cooperation of material loading assembly line, and the material loading efficiency of current material loading assembly line is low, and electric motor rotor's iron core wire winding is inefficient.
Therefore, it is necessary to provide an efficient feeding assembly line and a corresponding winding machine to solve the above technical problems.
SUMMERY OF THE UTILITY MODEL
The utility model provides an efficient material loading assembly line and corresponding coiling machine to the material loading efficiency of the material loading assembly line among the solution prior art is low, electric motor rotor's iron core wire winding inefficiency, and the not reasonable problem inadequately of distribution of each part.
In order to solve the technical problem, the utility model adopts the technical scheme that: an efficient material loading assembly line for transporting a core of a rotor of an electric motor, comprising:
a fixed mount;
the supporting plate is vertically connected to the fixing frame;
the conveying device is used for conveying the iron core and comprises a conveying support, a first conveying belt and a second conveying belt, the conveying support is connected to the supporting plate, and the first conveying belt and the second conveying belt are connected to the conveying support;
the carrier is arranged on the material conveying device and used for placing the iron core;
the transfer device is arranged on one side of the fixed frame, is close to the second conveying belt, and comprises a transfer driving device and a transfer support, the transfer support is arranged on the transfer driving device and rotates along with the transfer driving device, a plurality of transfer tables are arranged on the transfer support, the plurality of transfer tables are arranged in a central symmetry mode by taking the rotation center point of the transfer support as a symmetry point, and the transfer tables are used for placing the iron cores;
and the manipulator device is arranged at the top of the fixed frame and used for transporting the iron core on the carrier to the transfer device.
Efficient material loading assembly line in, transfer device is provided with the multiunit, the manipulator device is provided with the multiunit.
Efficient material loading assembly line in, the carrier is provided with the multiunit, the carrier includes positioning seat and positioning disk, be provided with a plurality of locating holes on the positioning seat, the positioning disk passes through the locating hole is connected on the positioning seat, and the positioning disk is used for placing the iron core.
Efficient material loading assembly line in, the mount includes:
the fixing seat is of a cuboid frame structure, the middle part of the fixing seat is hollow, and the fixing seat is connected with the supporting plate;
the bottom plate is connected with the two fixed seats and used for connection;
the vertical moving motor is connected to the bottom plate and used for providing power;
the vertical screw rod is connected in the fixed seat, and one end of the vertical screw rod extends out of the lower end of the fixed seat;
a vertical synchronous pulley component which is connected with the vertical moving motor and the vertical screw rod and is used for transmitting the driving force of the vertical moving motor to the vertical screw rod,
the vertical moving block is of a cuboid structure and is arranged in the fixed seat, the middle part of the vertical moving block is connected with the vertical screw rod, and a threaded through hole matched with the vertical screw rod is formed in the joint of the vertical moving block and the vertical screw rod;
the vertical guide rods are fixedly connected to two ends of the vertical moving block, move up and down along with the vertical moving block and are used for supporting and guiding during vertical movement;
the top plate is connected to the top of the vertical guide rod, the top plate moves up and down along with the vertical guide rod, the middle of the top plate is hollow, and the manipulator device is connected to the top plate.
Efficient material loading assembly line in, manipulator device includes:
the clamp is used for clamping the iron core;
the transverse moving module is connected with the clamp and is used for driving the clamp to move along the conveying direction of the second conveying belt;
and the longitudinal moving module is connected with the transverse moving module and the top plate and is used for driving the clamp to move along the direction vertical to the conveying direction of the second conveying belt.
Efficient material loading assembly line in, the longitudinal movement module includes:
the longitudinal moving motor is connected to the top plate of the fixing frame, and the output end of the longitudinal moving motor is provided with a driving wheel for providing power;
the longitudinal screw is connected in the through hole of the top plate, and one end of the longitudinal screw, which extends out of the top plate, is provided with a synchronizing wheel;
the synchronous belt is connected with the driving wheel and the synchronous wheel and is used for transmission;
the longitudinal moving block is of a cuboid structure and arranged in the through hole, the longitudinal moving block is connected with the longitudinal screw rod, and a threaded through hole matched with the longitudinal screw rod is arranged at the joint of the longitudinal moving block and the longitudinal screw rod.
Efficient material loading assembly line in, be provided with the gag lever post in the roof through-hole, the axis direction of gag lever post with the axis direction of vertical screw rod is unanimous, the gag lever post is connected vertical moving block, vertical moving block and gag lever post junction are provided with linear bearing.
Efficient material loading assembly line in, the lateral shifting module includes:
the transverse moving motor is connected to the longitudinal moving block and used for providing power;
the transverse screw rod seat is connected to the longitudinal moving block and used for supporting;
the transverse screw rod is connected to the transverse screw rod seat, one end of the transverse screw rod extending out of the transverse screw rod seat is connected with the transverse moving motor, and the transverse screw rod rotates along with the transverse moving motor;
the transverse moving block is of a cuboid structure and is connected with the transverse screw, and a threaded through hole matched with the transverse screw is formed in the joint of the transverse moving block and the transverse screw;
the transverse connecting plate is T-shaped and comprises a transverse plate and a vertical plate, the upper end of the vertical plate is connected with the transverse moving block, the lower end of the vertical plate is connected with the middle part of the transverse plate, and the transverse plate is connected with the clamp.
Efficient material loading assembly line in, anchor clamps press from both sides and get cylinder, extension rod and chuck, the chuck is connected on the extension rod, the extension rod upper end is connected press from both sides and get on the cylinder, press from both sides and get the cylinder upper end and connect the transverse connection board is provided with screw spring mechanism on the extension rod and is close induction system, is provided with circular-arc recess on the chuck, two the recess orientation is relative, it is normal whether to be used for discernment clamp to get the state to be close induction system, when the chuck presss from both sides and gets the iron core, the chuck receives the resistance, screw spring mechanism drives the chuck and up moves.
The utility model provides a winding machine sets up and is being close to transfer device one side, includes the wire winding module, trades utmost point module, triaxial location module and presss from both sides the trimming module, the wire winding module is used for on the transfer device the iron core wire winding, press from both sides the trimming module and be used for the iron core double-layered trimming that the wire winding was accomplished, it is used for changing the angle for the iron core to trade utmost point module, triaxial location module is used for controlling the winding machine and removes.
The utility model discloses compare in prior art, its beneficial effect is: the utility model discloses an efficient material loading assembly line and corresponding coiling machine set up a plurality of carriers through setting up a plurality of transfer devices and a plurality of coiling machines that match with it, place a plurality of iron cores on the carrier, and a plurality of iron cores are carrying out the wire winding occasionally on same assembly line simultaneously, and production efficiency is high, can effectively practice thrift the cost.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required to be used in the embodiments are briefly introduced below, and the drawings in the following description are only corresponding drawings of some embodiments of the present invention.
Fig. 1 is the utility model discloses a structural schematic of efficient material loading assembly line and corresponding coiling machine.
Fig. 2 and fig. 3 are schematic diagrams of simple structures of the efficient feeding assembly line and the corresponding winding machine of the present invention.
Fig. 4 is a partially enlarged view of a in fig. 3.
Fig. 5 is the utility model discloses a manipulator structure on the roof of efficient material loading assembly line and corresponding coiling machine schematic diagram.
Fig. 6 is the utility model discloses a vertical removal module and the structure schematic diagram of anchor clamps of efficient material loading assembly line and corresponding coiling machine.
Fig. 7 is the structure diagram of the transfer driving device and the transfer support of the efficient feeding assembly line and the corresponding winding machine of the present invention.
Fig. 8 is a schematic structural view of the efficient feeding assembly line and the corresponding carrier of the winding machine of the present invention.
Fig. 9 is the utility model discloses a structural schematic of efficient material loading assembly line and corresponding coiling machine's detection module.
Wherein, 1, a fixed frame, 2, a supporting plate, 3, a material conveying device, 4, a carrier, 5, a transfer device, 6, a manipulator device, 7, a detection device, 8, a fixed plate, 11, a fixed seat, 12, a bottom plate, 13, a vertical moving motor, 14, a vertical screw, 15, a vertical synchronous pulley component, 16, a vertical moving block, 17, a vertical guide rod, 18, a top plate, 31, a material conveying bracket, 35, a first material transferring module, 36, a second material transferring module, 37, a first blocking module, 38, a second blocking module, 39, a third blocking module, 41, a positioning seat, 42, a positioning disc, 51, a transfer driving device, 52, a transfer bracket, 61, a clamp, 71, a photoelectric sensor, 72, a connecting plate, 341, a first conveying belt, 342, a second conveying belt, 411, a positioning hole, 412, a through groove, 521, a middle, a clamping cylinder, a rotary table 612, an extension rod, 613. the clamping head 631, the transverse moving motor 632, the transverse screw rod seat 633, the transverse screw rod 634, the transverse moving block 635, the transverse connecting plate 641, the longitudinal moving motor 642, the driving wheel 643, the longitudinal screw rod 644, the synchronous wheel 645, the synchronous belt 646, the longitudinal moving block 647, the limiting rod 648 and the linear bearing A are related mechanisms in the fixed seat 11.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by the skilled in the art without creative work belong to the protection scope of the present invention.
In the present invention, the directional terms, such as "up", "down", "front", "back", "left", "right", "inner", "outer", "side", "top" and "bottom", refer to the orientation of the drawings, and the directional terms are used for illustration and understanding, but not for limiting the present invention.
The terms "first," "second," and the like in the terms of the present invention are used for descriptive purposes only and are not to be construed as indicating or implying relative importance, nor should they be construed as limiting in any way.
In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," and "fixed" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.
The material loading assembly line among the prior art's material loading efficiency is low, and electric motor rotor's iron core wire winding is inefficient.
Following do the utility model provides a pair of can solve the above technical problem's the efficient material loading assembly line and the corresponding coiling machine's preferred embodiment.
Please refer to fig. 1, fig. 2, fig. 3 and fig. 7, wherein fig. 1 is the structure schematic diagram of the efficient feeding assembly line and the corresponding winding machine of the present invention, fig. 2 and fig. 3 are the simple structure schematic diagram of the efficient feeding assembly line and the corresponding winding machine of the present invention, and fig. 7 is the structure schematic diagram of the transfer driving device and the transfer support of the efficient feeding assembly line and the corresponding winding machine of the present invention.
In the drawings, elements having similar structures are denoted by the same reference numerals.
The utility model provides an efficient material loading assembly line for the iron core of the rotor of transportation motor, it includes mount 1, backup pad 2, material transporting device 3, carrier 4, transfer device 5 and manipulator device 6, and backup pad 2 is vertical to be connected on mount 1, and material transporting device 3 is used for transporting the iron core, including material transporting support 31, first conveyer belt 341 and second conveyer belt 342, material transporting support 31 connects on backup pad 2 through connecting hole 22, and first conveyer belt 341 and second conveyer belt 342 connect on material transporting support 31; the carrier 4 is arranged on the material conveying device 3 and used for placing the iron core; the transfer device 5 is arranged on one side of the fixed frame 1, is close to the second conveyor belt 342, and comprises a transfer driving device 51 and a transfer support 52, the transfer support 52 is arranged on the transfer driving device 51 and rotates along with the transfer driving device 51, a plurality of transfer tables 521 are arranged on the transfer support 52, the plurality of transfer tables 521 are arranged in a central symmetry mode by taking the rotation center point of the transfer support 52 as a symmetry point, and the transfer tables 521 are used for placing iron cores; and the manipulator device 6 is arranged at the top of the fixed frame 1 and used for transporting the iron cores on the carriers 4 to the transfer device 5. The simple structure of assembly line comprises a set of mount 1, backup pad 2, material transporting device 3, carrier 4, transfer device 5 and manipulator device 6, and the simple structure of two sets of assembly lines constitutes complete assembly line, is provided with fixed plate 8 in the middle of two sets of simple structure.
The winding machine is matched with an efficient feeding assembly line to perform winding operation on the iron core, is arranged at one side close to the transit device 5, and comprises a winding module, a pole changing module, a three-axis positioning module and a wire clamping and cutting module, wherein the winding module is used for winding the iron core on the transit device 5; the wire clamping and shearing module is used for clamping and shearing wires of the wound iron core; the pole changing module is used for changing the angle of the iron core so as to complete the winding of different notches of the iron core by the winding machine and the winding and hanging of the commutator; the three-axis positioning module is used for controlling the winding machine to move along the X, Y, Z axis direction, so that the winding machine performs spatial movement to complete actions such as winding pin, winding and positioning of the iron core.
The transfer device 5 is provided with a plurality of groups, the manipulator device 6 is provided with a plurality of groups, the transfer device 5 is commonly provided with two types at present, one type is a 1+1 structure, the other type is a 2+2 mechanism, the principle of the 1+1 mechanism is that the inner side and the outer side of the transfer device 5 are respectively provided with 1 rotor placing and processing station (a transfer table 521), the inner side and the outer side are switched by starting the transfer device 5 of the machine each time (for example, the outer side is A, the inner side is B, the A is close to the position of the manipulator device 6 at the outer side, the B is at the inner side and close to a winding processing position, after the machine is started, the A is firstly rotated by 180 degrees by the transfer device 5 to be switched to the inner side and switched to the outer side, then the winding production is started at the A at the inner side, the B at the outer side can be taken and put by a manipulator, the machine can be started again, the turnover mechanism switches the A position on the inner side to the outer side, the B position on the outer side to the inner side, each production period is switched once, and the cycle is repeated in turn, and the turnover of the 2+2 mechanism is the same, the principle of the 2+2 mechanism is that the inner side and the outer side of each turnover mechanism are respectively provided with 2 rotor placing and processing positions, the machine is started for switching the inner side and the outer side every time, according to the number of processing shafts (the number of stations for simultaneous production) of the winding machine, the 4-shaft machine is provided with 41 +1 mechanisms or 2+2 mechanisms, the 6-shaft machine is provided with 61 +1 mechanisms or 32 +2 mechanisms, the 8-shaft machine is provided with 8 1+1 mechanisms or 4 +2 mechanisms, the matching diagram in the text is that 42 +2 mechanisms of each winding machine, namely 8-shaft processing capacity can increase the single machine yield by 1.5-2 times compared with the capacity of the 4-, after the automatic feeding mechanical arm device 6 is matched, the feeding efficiency is increased, and the machine capacity can be fully exerted, so that the automatic feeding mechanical arm device is an efficient feeding assembly line and an efficient winding machine;
the first material transferring module 35 and the second material transferring module 36 are disposed at two ends of the material conveying bracket 31, the first material transferring module 35 is used for conveying the carrier 4 from the first conveyor belt 341 to the second conveyor belt 342, the second material transferring module 36 is used for conveying the carrier 4 from the second conveyor belt 342 to the first conveyor belt 341, the conveying direction of the first conveyor belt 341 is the direction from the second material transferring module 36 to the first material transferring module 35, the conveying direction of the second conveyor belt 342 is the direction from the first material transferring module 35 to the second material transferring module 36, then, the carrier 4 is a circulation loop on the assembly line, and the operator only needs to be responsible for placing the iron core to be wound on the positioning plate 42 on the carrier 4 and taking down the iron core wound with the wound wire.
The first blocking module 37 is arranged on the material transporting bracket 31 and located at one side close to the first material transferring module 35, and is used for blocking the carrier 4 to facilitate transportation of the first material transferring module 35; the second blocking module 38 is arranged on the material conveying bracket 31 and positioned at one side close to the second material transferring module 36, and is used for blocking the carrier 4 to facilitate the transportation of the second material transferring module 36; the third blocking module 39 is disposed on the material transporting bracket 31 and located at a side close to the transferring device 5, and is used for blocking the carrier 4 to facilitate the robot device 6 to transport to the transferring device 5.
Referring to fig. 8, fig. 8 is a schematic structural diagram of the efficient feeding assembly line and the corresponding carrier of the winding machine of the present invention. The carrier 4 is provided with the multiunit, and carrier 4 includes positioning seat 41 and positioning disk 42, is provided with a plurality of locating holes 411 on the positioning seat 41, is provided with a plurality of logical grooves 412 on the positioning seat 41 lateral wall, fixes a position, and 42 is connected on positioning seat 41 through locating hole 411, and positioning disk 42 is used for placing the iron core.
Referring to fig. 9, fig. 9 is a schematic structural diagram of the detection module of the efficient feeding assembly line and the corresponding winding machine of the present invention. The material conveying device 3 comprises a detection module 7, the detection module 7 is arranged at two ends of the first conveyor belt 341 and at a position close to the transfer device 5, and the detection module 7 is used for detecting the condition of the iron core on the carrier 4; the detection module 7 comprises a photoelectric sensor 71, an optical fiber sensor, a proximity sensor and a connecting plate 72, wherein the connecting plate 71 is L-shaped, the connecting plate 72 is connected to the material conveying support 31, and the photoelectric sensor 71, the optical fiber sensor and the proximity sensor are connected to the connecting plate 72.
Referring to fig. 2, fig. 3, fig. 4, fig. 5 and fig. 6, wherein fig. 4 is a partial enlarged view of a in fig. 3, fig. 5 is the utility model discloses a structural schematic diagram of manipulator structure on the roof of efficient material loading assembly line and corresponding coiling machine, fig. 6 is the utility model discloses a structural schematic diagram of vertical removal module and anchor clamps of efficient material loading assembly line and corresponding coiling machine.
The fixing frame 1 comprises a fixing seat 11, a bottom plate 12, a vertical moving motor 13, a vertical screw 14, a vertical synchronous pulley component 15, a vertical moving block 16, a vertical guide rod 17 and a top plate 18, the fixing seat 11 is of a cuboid frame structure, the middle part of the fixing seat is hollow, and the fixing seat 11 is connected with the supporting plate 2; the bottom plate 12 is connected with the two fixed seats 11 for connection, the vertical moving motor 13 is connected on the bottom plate 12 for providing power, the vertical screw 14 is connected in the fixed seats 11, and one end of the vertical screw extends out of the lower end of the fixed seats 11; the vertical synchronous pulley component 15 is connected with the vertical moving motor 13 and the vertical screw 14 and is used for transmitting the driving force of the vertical moving motor 13 to the vertical screws 14 on two sides, the vertical moving block 16 is of a cuboid structure and is arranged in the fixed seat 11, the middle part of the vertical moving block is connected with the vertical screw 14, and a threaded through hole matched with the vertical screw 14 is formed in the joint of the vertical moving block and the vertical screw 14; the vertical guide rods 17 are fixedly connected to two ends of the vertical moving block 16, move up and down along with the vertical moving block 16 and are used for supporting and guiding during vertical movement; vertical movable block 16 is in spacing connection in fixing base 11, only can reciprocate in fixing base 11, and vertical moving motor 13 drives vertical screw 14 and rotates, and vertical movable block 11 of drive reciprocates in the fixing base, drives vertical guide arm 17 and reciprocates, drives roof 18 and reciprocates again, drives manipulator device 6 of connection on roof 18 and reciprocates, makes things convenient for manipulator device 6 to press from both sides and gets the iron core. The top plate 18 is connected to the top of the vertical guide rod 17, moves up and down along with the vertical guide rod 17, is hollow in the middle, and is connected to the top plate 18 through the manipulator device 6.
The robot device 6 includes a clamp 61, a transverse moving module, and a longitudinal moving module, the longitudinal moving module connects the transverse moving module and the top plate 14, and is used for driving the clamp 61 to move in a direction perpendicular to the transporting direction of the second conveyor belt 342. The longitudinal moving module comprises a longitudinal moving motor 641, a longitudinal screw 643, a synchronous belt 645, a longitudinal moving block 646, a limiting rod 647 and a linear bearing 648, wherein the longitudinal moving motor 641 is connected to the top plate 14 of the fixed frame 1, and the output end of the longitudinal moving motor is provided with a driving wheel 642 for providing power; the longitudinal screw 643 is connected in the through hole of the top plate 14, and one end extending out of the top plate 14 is provided with a synchronous wheel 644; the synchronous belt 645 is connected with the driving wheel 642 and the synchronous wheels 644, the synchronous belt 645 is connected with the two synchronous wheels 644 for transmission, and one driving wheel 642 drives the two synchronous wheels 644; the longitudinal moving block 646 is a rectangular parallelepiped structure, is disposed in the through hole, and is connected to the longitudinal screw 643, and a threaded through hole matched with the longitudinal screw 643 is disposed at a connection position of the longitudinal screw 643. A limiting rod 647 is arranged in the through hole of the top plate 14, the axial direction of the limiting rod 647 is consistent with the axial direction of the longitudinal screw 643, the limiting rod 647 is connected with a longitudinal moving block 646, and a linear bearing 648 is arranged at the connection position of the longitudinal moving block 646 and the limiting rod 647.
The transverse moving module is connected with the clamp 61 and used for driving the clamp 61 to move along the conveying direction of the second conveyor belt 342; the transverse moving module comprises a transverse moving motor 631, a transverse screw rod seat 632, a transverse screw rod 633, a transverse moving block 634 and a transverse connecting plate 635, wherein the transverse moving motor 631 is connected to the longitudinal moving block 646 and used for providing power; the transverse screw rod seat 632 is connected to the longitudinal moving block 646 for supporting; the transverse screw 634 is connected with the transverse screw seat 632, one end of the transverse screw seat 632 extends out and is connected with the transverse moving motor 631, and the transverse screw is rotated along with the transverse moving motor 631; the transverse moving block 634 is of a cuboid structure, is connected with the transverse screw 633, and is provided with a threaded through hole matched with the transverse screw 633 at the joint with the transverse screw 633; the transverse connecting plate 635 is T-shaped and comprises a transverse plate and a vertical plate, the upper end of the vertical plate is connected with the transverse moving block 634, the lower end of the vertical plate is connected with the middle of the transverse plate, and the transverse plate is connected with the plurality of clamps 61.
The fixture 61 is used for clamping an iron core, the fixture 61 comprises a clamping cylinder 611, an extension rod 612 and a chuck 613, the chuck 613 is connected to the extension rod 612, the upper end of the extension rod 612 is connected to the clamping cylinder 611, the upper end of the clamping cylinder 611 is connected to a transverse connecting plate 635, the extension rod 612 is provided with a screw spring mechanism and a proximity sensing device, when the chuck 613 clamps the iron core, the chuck 613 is subjected to resistance, the screw spring mechanism drives the chuck to move upwards, the proximity sensing device is used for identifying whether the clamping state is normal, the chuck 613 is provided with an arc-shaped groove, the orientations of the two grooves are opposite, the grooves are arranged, and the chuck 612 conveniently.
The utility model discloses a theory of operation: placing a plurality of carriers 4 on a first conveyor belt 341, moving the carriers 4 to a first material transferring module 35, transporting the carrier 4 at the front end to the position of a first blocking module 37, blocking the carrier 4 by the first blocking module 37, detecting the condition of an iron core on the carrier 4 by a photoelectric sensor 71 of a module 7, placing the iron core on the carrier 4 by a material placing manipulator of a front station machine (or a worker when the station is a head end machine) connected at the front end of an assembly line, loosening the carrier by the first blocking module 37, moving the carrier 4 to the first material transferring module 35, driving the carrier 4 to move to a second conveyor belt 342 by the first material transferring module 35, and moving the carrier 4 to a second material transferring module 36 along with the second conveyor belt 342.
The carrier 4 moves to a position close to the second blocking module 38, the second blocking module 38 blocks the carrier 4, the photoelectric sensor 71 of the detection module 7 starts to detect the condition of the iron core on the carrier 4, a material taking manipulator of a rear station machine (or a worker when the station is a rear end machine) connected to the rear end of the assembly line takes down the wound iron core from the carrier 4, the carrier is loosened by the second blocking module 38, the carrier 4 moves to the second material transferring module 36, the second material transferring module 36 drives the carrier 4 to move to the first conveyor belt 341, and the carrier 4 moves to the first material transferring module 35 along with the first conveyor belt 341 to form a circulation loop.
Pipeline tandem instructions:
two sections assembly lines are connected in series for use, each section assembly line is matched with a winding machine for use, when the assembly lines are connected in series for use, the assembly lines can be connected in the connecting direction from left to right, and can also be connected from right to left, the assembly lines are used flexibly, and in the series connection process, the carrier 4 flows and the winding machine runs in the time sequence as follows: the winding machine is an 8-station winding machine with a 2+2 structure, each carrier 4 is provided with 4 positioning holes 411 which can be used for placing 4 iron cores, after the machine is started, the iron cores and the carriers 4 at all processing positions are firstly ensured, then the carriers 4 are circulated from a material direction, the positions of the carriers 4 are connected end to end and are stopped under a manipulator device 6 of a first section of production line passing through the material direction, then the manipulator device 6 takes the iron cores from 1 hole of each carrier 4, the iron cores are totally 4 iron cores and are placed on a transfer device 5, then the iron cores 4 are taken from 3 holes of each carrier 4 and are placed on the transfer device 5, after the 8 station iron cores are placed, the transfer device 5 is switched to rotate 180 degrees, 8 iron cores at the outer side are turned to the inner side to start winding production, after the inner side is turned to the outer side, the manipulator device 6 is turned from the transfer device 5 twice, and the action sequence is opposite to the feeding, taking down 8 iron cores, placing the iron cores in holes 1 and 3 of a carrier 4, then sequentially taking down the iron cores in holes 2 and 4 on each carrier 4 to a transfer device 5 on a second section production line passing through the material coming direction, after the material is discharged, starting to turn over, switching the inside and the outside, then sequentially taking down 8 iron cores from the transfer device 5 to place in holes 2 and 4 of each carrier 4, when the carriers 4 of the first section production line passing through the material coming direction flow to the second section production line passing through the material coming direction, then 4 carriers 4 come to the first section production line passing through the material coming direction from the material coming direction, so that the first section production line passing through the material coming direction and the second section production line passing through the material coming direction are operated simultaneously from the 2 nd time except that the first section production line passing through the material coming direction works independently, if one section of the production line has faults, only one section of the production line can be started to operate production, the other section of the production line only needs to be started by the second conveying belt 342, the production is slightly influenced by shutdown maintenance, and the production line efficiency is improved on the other hand.
Thus, the working process of the efficient material feeding assembly line and the corresponding winding machine of the preferred embodiment is completed.
In summary, although the present invention has been described with reference to the preferred embodiments, the above-described preferred embodiments are not intended to limit the present invention, and those skilled in the art can make various changes and modifications without departing from the spirit and scope of the present invention, so that the scope of the present invention shall be determined by the scope of the appended claims.
Claims (10)
1. An efficient material loading assembly line for transporting a core of a rotor of an electric motor, comprising:
a fixed mount;
the supporting plate is vertically connected to the fixing frame;
the conveying device is used for conveying the iron core and comprises a conveying support, a first conveying belt and a second conveying belt, the conveying support is connected to the supporting plate, and the first conveying belt and the second conveying belt are connected to the conveying support;
the carrier is arranged on the material conveying device and used for placing the iron core;
the transfer device is arranged on one side of the fixed frame, is close to the second conveying belt, and comprises a transfer driving device and a transfer support, the transfer support is arranged on the transfer driving device and rotates along with the transfer driving device, a plurality of transfer tables are arranged on the transfer support, the plurality of transfer tables are arranged in a central symmetry mode by taking the rotation center point of the transfer support as a symmetry point, and the transfer tables are used for placing the iron cores;
and the manipulator device is arranged at the top of the fixed frame and used for transporting the iron core on the carrier to the transfer device.
2. A high efficiency loading line according to claim 1, wherein said transfer device is provided with a plurality of sets, and said robot device is provided with a plurality of sets.
3. The efficient material loading assembly line of claim 1, wherein the carrier is provided with a plurality of sets, the carrier comprises a positioning seat and a positioning disc, the positioning seat is provided with a plurality of positioning holes, the positioning disc is connected to the positioning seat through the positioning holes, and the positioning disc is used for placing the iron core.
4. An efficient material loading line as recited in claim 1, wherein the fixture comprises:
the fixing seat is of a cuboid frame structure, the middle part of the fixing seat is hollow, and the fixing seat is connected with the supporting plate;
the bottom plate is connected with the two fixed seats and used for connection;
the vertical moving motor is connected to the bottom plate and used for providing power;
the vertical screw rod is connected in the fixed seat, and one end of the vertical screw rod extends out of the lower end of the fixed seat;
a vertical synchronous pulley component which is connected with the vertical moving motor and the vertical screw rod and is used for transmitting the driving force of the vertical moving motor to the vertical screw rod,
the vertical moving block is of a cuboid structure and is arranged in the fixed seat, the middle part of the vertical moving block is connected with the vertical screw rod, and a threaded through hole matched with the vertical screw rod is formed in the joint of the vertical moving block and the vertical screw rod;
the vertical guide rods are fixedly connected to two ends of the vertical moving block, move up and down along with the vertical moving block and are used for supporting and guiding during vertical movement;
the top plate is connected to the top of the vertical guide rod, the top plate moves up and down along with the vertical guide rod, the middle of the top plate is hollow, and the manipulator device is connected to the top plate.
5. An efficient material loading line according to claim 4, wherein the robot means comprises:
the clamp is used for clamping the iron core;
the transverse moving module is connected with the clamp and is used for driving the clamp to move along the conveying direction of the second conveying belt;
and the longitudinal moving module is connected with the transverse moving module and the top plate and is used for driving the clamp to move along the direction vertical to the conveying direction of the second conveying belt.
6. An efficient material loading line according to claim 5, wherein the longitudinal movement module comprises:
the longitudinal moving motor is connected to the top plate of the fixing frame, and the output end of the longitudinal moving motor is provided with a driving wheel for providing power;
the longitudinal screw is connected in the through hole of the top plate, and one end of the longitudinal screw, which extends out of the top plate, is provided with a synchronizing wheel;
the synchronous belt is connected with the driving wheel and the synchronous wheel and is used for transmission;
the longitudinal moving block is of a cuboid structure and arranged in the through hole, the longitudinal moving block is connected with the longitudinal screw rod, and a threaded through hole matched with the longitudinal screw rod is arranged at the joint of the longitudinal moving block and the longitudinal screw rod.
7. The efficient material loading assembly line of claim 6, wherein a limiting rod is arranged in the top plate through hole, the axial direction of the limiting rod is consistent with the axial direction of the longitudinal screw rod, the limiting rod is connected with the longitudinal moving block, and a linear bearing is arranged at the joint of the longitudinal moving block and the limiting rod.
8. An efficient loading line according to claim 6, wherein the traverse module comprises:
the transverse moving motor is connected to the longitudinal moving block and used for providing power;
the transverse screw rod seat is connected to the longitudinal moving block and used for supporting;
the transverse screw rod is connected to the transverse screw rod seat, one end of the transverse screw rod extending out of the transverse screw rod seat is connected with the transverse moving motor, and the transverse screw rod rotates along with the transverse moving motor;
the transverse moving block is of a cuboid structure and is connected with the transverse screw, and a threaded through hole matched with the transverse screw is formed in the joint of the transverse moving block and the transverse screw;
the transverse connecting plate is T-shaped and comprises a transverse plate and a vertical plate, the upper end of the vertical plate is connected with the transverse moving block, the lower end of the vertical plate is connected with the middle part of the transverse plate, and the transverse plate is connected with the clamp.
9. The efficient feeding assembly line of claim 8, wherein the clamp comprises a clamping cylinder, an extension rod and a chuck, the chuck is connected to the extension rod, the upper end of the extension rod is connected to the clamping cylinder, the upper end of the clamping cylinder is connected to the transverse connecting plate, a screw spring mechanism and an approaching sensing device are arranged on the extension rod, arc-shaped grooves are formed in the chuck, the directions of the two grooves are opposite, the approaching sensing device is used for identifying whether a clamping state is normal or not, when the chuck clamps the iron core, the chuck is subjected to resistance, and the screw spring mechanism drives the chuck to move upwards.
10. A winding machine used in cooperation with the efficient feeding assembly line of any one of claims 1-9, wherein the winding machine is arranged at one side close to the transfer device and comprises a winding module, a pole changing module, a three-axis positioning module and a wire clamping and cutting module, the winding module is used for winding wires on the iron core on the transfer device, the wire clamping and cutting module is used for clamping and cutting wires on the iron core after the wires are wound, the pole changing module is used for changing angles of the iron core, and the three-axis positioning module is used for controlling the winding machine to move.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021439694.6U CN212518734U (en) | 2020-07-20 | 2020-07-20 | Efficient material loading assembly line and corresponding winding machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021439694.6U CN212518734U (en) | 2020-07-20 | 2020-07-20 | Efficient material loading assembly line and corresponding winding machine |
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| CN212518734U true CN212518734U (en) | 2021-02-09 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115589119A (en) * | 2022-11-03 | 2023-01-10 | 深圳市兴飞良电机设备有限公司 | Loading and unloading device and corresponding winding machine |
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- 2020-07-20 CN CN202021439694.6U patent/CN212518734U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115589119A (en) * | 2022-11-03 | 2023-01-10 | 深圳市兴飞良电机设备有限公司 | Loading and unloading device and corresponding winding machine |
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