CN212425386U

CN212425386U - Packaging hardware is used in gearbox oil production

Info

Publication number: CN212425386U
Application number: CN202020852296.0U
Authority: CN
Inventors: 马刚; 路川; 夏冰
Original assignee: Shandong Schneider Petroleum Chemical Industry Co ltd
Current assignee: Shandong Schneider Petroleum Chemical Industry Co ltd
Priority date: 2020-05-20
Filing date: 2020-05-20
Publication date: 2021-01-29
Anticipated expiration: 2030-05-20

Abstract

The utility model provides a gearbox is packaging hardware for oil production, including the conveyer belt, the conveyer belt is by two backup pads, transversely locate the several band pulley between two backup pads, install belt and drive belt pivoted power device on the band pulley and constitute, fixed mounting has the riser on the backup pad top surface respectively, the through-hole has transversely been seted up on the riser respectively, the riser outside is fixed mounting first telescopic link respectively, the expansion end of first telescopic link runs through the through-hole that corresponds on the riser respectively, the expansion end of first telescopic link is fixed mounting has the arc respectively. This device has realized the continuous automatic encapsulation gland function on the assembly line through infrared detector and PLC controller, has practiced thrift the labour when improving production efficiency, adopts guide bowl and electro-magnet to replace complicated manipulator or other mechanical structure to carry out the secondary to the cover and just adjust, and simple structure low cost is fit for promoting in gearbox oil production field.

Description

Packaging hardware is used in gearbox oil production

Technical Field

The utility model belongs to gearbox oil production field, specifically speaking are packaging hardware is used in gearbox oil production.

Background

Many high-end gearbox oil can adopt the iron ladle to encapsulate in order to guarantee oil quality, irritate oily uncovered iron ladle at first need adopt artifical or machinery to place the cover at jar body top, then use capping device to carry out the gland encapsulation, but no matter place the cover through artifical or machinery, all hardly guarantee that every cover can both place the top surface central point at jar body and put, the part does not have the cover of putting upright and can cause the crooked influence of cover of extrusion when carrying out the gland operation on the one hand pleasing to the eye, on the other hand still can cause the sealed not tight production waste product of cover, seriously influence manufacturer's product percent of pass, although there are several kinds of capping devices that can adjust well to the cover at present, but most there is the structure complicacy, the higher shortcoming of cost, need a simple structure, economical and practical's novel capping device.

SUMMERY OF THE UTILITY MODEL

The utility model provides a transmission oil production packaging hardware for solve the defect among the prior art.

The utility model discloses a following technical scheme realizes:

a packaging device for producing gearbox oil comprises a conveyor belt, wherein the conveyor belt comprises two support plates, a plurality of belt wheels transversely arranged between the two support plates, a belt arranged on the belt wheels and a power device for driving the belt to rotate, vertical plates are respectively and fixedly arranged on the top surfaces of the support plates, through holes are respectively and transversely formed in the vertical plates, first telescopic rods are respectively and fixedly arranged on the outer sides of the vertical plates, the movable ends of the first telescopic rods respectively penetrate through corresponding through holes in the vertical plates, arc-shaped plates are respectively and fixedly arranged at the movable ends of the first telescopic rods, second telescopic rods are arranged between the vertical plates and fixedly connected with the corresponding vertical plates through cross rods on two sides, a pressing plate is fixedly arranged at the lower ends of the movable ends of the second telescopic rods, a magnetic suction structure for sucking a tank cover is arranged in the pressing plate, a guide bowl is slidably connected on the periphery of the movable, a plurality of springs are fixedly connected between the bottom surface of the annular plate and the top surface of the guide bowl, and an automatic control structure for controlling the first telescopic rod and the second telescopic rod to move is further arranged on the vertical plate.

According to the packaging device for producing the gearbox oil, the first telescopic rod and the second telescopic rod are both electric push rods with pressure sensors.

According to the packaging device for production of the gearbox oil, the magnetic attraction structure is the electromagnet, and the electromagnet is fixedly mounted inside the pressing plate.

As above-mentioned packaging hardware is used in gearbox oil production, automatic control structure include infrared detector, on the riser medial surface respectively fixed mounting have infrared detector, still including the PLC controller in addition, the power device of PLC controller and conveyer belt, first telescopic link, second telescopic link, infrared detector, electro-magnet and external power supply circuit are connected.

According to the packaging device for the production of the gearbox oil, the guide bowl is made of the PVC material.

The utility model has the advantages that: when the iron can pressing device is used, a user switches on a power supply of the PLC controller, the PLC controller simultaneously switches on a power device of the conveyor belt to enable the iron can to start rotating, the iron can to be pressed is conveyed from back to front by the conveyor belt, the iron can to be pressed, on which the can cover is placed, by the aid of the conveyor belt, when the infrared detector detects that the can body enters the sensing area, the PLC controller cuts off the power supply of the conveyor belt to enable the iron can to stop temporarily, the power supply of the first telescopic rod is switched on to extend, the arc-shaped plate clamps the can body under the pressing plate from two sides, the user can set the clamping force of the first telescopic rod to be N in advance to stop acting to avoid extruding and deforming the can body, then the PLC controller controls the second telescopic rod to extend, the electromagnet power supply is switched on to enable the electromagnet to generate magnetic force, the magnetic force of the pressing plate on the can cover is gradually increased in the descending process, when the, if the tank cover is not placed at the center of the top surface of the tank body, in the upward moving process of the tank cover, the outer edge of the tank cover can be in contact with the inner wall of the guide bowl, the tank cover can be aligned and adsorbed with the pressing plate under the guide of the conical inner wall of the guide bowl, at the moment, the tank cover can also be aligned with the top surface of the tank body, the tank cover can be finally pressed against the top surface of the tank body to finish encapsulation along with the continuous pressing of the pressing plate, the guide bowl can slide upwards along the movable end of the second telescopic rod after being in contact with the top surface of the tank body to avoid crushing the tank body, a user can set the maximum pressing force of the second telescopic rod in advance according to the process requirements, after the tank cover is pressed, the PLC cuts off the power supply of the electromagnet, then controls the second telescopic rod and the first telescopic rod to simultaneously shorten to restore the original position, the guide bowl can also slide downwards under, the PLC controller can put through the power of conveyer belt again and carry the preface down with the iron can that the encapsulation was accomplished, transport the clamp plate below with the iron can of next needs encapsulation simultaneously, this device has realized the continuous automatic encapsulation gland function on the assembly line through infrared detector and PLC controller, the labour has been practiced thrift in the time of improving production efficiency, adopt direction bowl and electro-magnet to replace complicated manipulator or other mechanical structure to carry out the secondary to the cover and adjust well, simple structure low cost is fit for promoting in gearbox oil production field.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without inventive labor.

Fig. 1 is a schematic structural diagram of the present invention; fig. 2 is a top view of the present invention; FIG. 3 is a schematic view of the alignment of the can lid of the present invention; fig. 4 is a schematic view of the capping state of the present invention; fig. 5 is a block diagram of the circuit module of the present invention.

Detailed Description

In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.

A packaging device for producing gearbox oil comprises a conveyor belt 1, wherein the conveyor belt 1 comprises two support plates and a plurality of belt wheels transversely arranged between the two support plates, wheel shafts at two ends of each belt wheel are respectively connected with corresponding support plate bearings, a belt arranged on each belt wheel and a power device for driving the belt to rotate, the conveyor belt with the power device capable of automatically starting and stopping the rotation is the prior mature technology and is not repeated herein, the power device is not shown in the figure, vertical plates 2 are respectively and fixedly arranged on the top surfaces of the support plates, through holes are respectively and transversely formed in the vertical plates 2, first telescopic rods 3 are respectively and fixedly arranged on the outer sides of the vertical plates 2, the movable ends of the first telescopic rods 3 respectively penetrate through corresponding through holes in the vertical plates 2, the diameter of the movable ends of the first telescopic rods 3 is slightly smaller than that of the through holes in the vertical plates 2, the arc plates 31 are all positioned on the inner sides of the vertical plates 2, the opening directions of the two arc plates 31 are opposite, a second telescopic rod 4 is arranged between the vertical plates 2, the second telescopic rod 4 is fixedly connected with the corresponding vertical plate 2 through cross rods 41 on two sides, one end of each cross rod 41 is fixedly connected with the periphery of the fixed end of each second telescopic rod 4, the other end of each cross rod 41 is fixedly connected with the inner side of the corresponding vertical plate 2, a pressing plate 42 is fixedly arranged at the lower end of the movable end of each second telescopic rod 4, a magnetic suction structure for sucking a tank cover is arranged in each pressing plate 42, a guide bowl 43 is slidably connected to the periphery of the movable end of each second telescopic rod 4, the opening direction of each guide bowl 43 is downward, a through hole is formed in the center position of the bowl bottom of each guide bowl 43, the movable end of each second telescopic rod 4 penetrates through the through hole in each guide bowl 43 and, the inner ring of annular plate 44 and the expansion end periphery fixed connection of second telescopic link 4, annular plate 44 are located the top of guide bowl 43, and fixedly connected with several springs 45 between annular plate 44 bottom surface and the guide bowl 43 top surface, still are equipped with the automatic control structure who is used for controlling the action of first telescopic link 3 and second telescopic link 4 in addition on the riser 2. When the iron can to be pressed is conveyed from back to front by the conveyor belt 1, when the infrared detector 5 detects that the iron can body enters the sensing area, the PLC cuts off the power supply of the conveyor belt 1 to temporarily stop the iron can, and simultaneously switches on the power supply of the first telescopic rod 3 to extend, the arc-shaped plate 31 clamps the iron can body under the pressure plate 42 from two sides, the user can set the clamping force of the first telescopic rod 3 to be 20N in advance to stop the motion so as to avoid extruding and deforming the iron can body, then the PLC controls the extension of the second telescopic rod 4, and simultaneously switches on the power supply of the electromagnet 46 to generate magnetic force, the magnetic force of the pressure plate 42 on the iron can body is gradually increased in the descending process, and when the magnetic force of the pressure plate 42 on the iron can body is greater than the gravity of the iron can body, the tank cover is sucked upwards and pasted on the bottom surface of the pressure plate 42, if the tank cover is not placed at the center of the top surface of the tank body, in the upward moving process of the tank cover, the outer edge of the tank cover contacts with the inner wall of the guide bowl 43, the tank cover is aligned with the pressure plate 42 and adsorbed together under the guidance of the conical inner wall of the guide bowl 43, at the moment, the tank cover is also aligned with the top surface of the tank body, along with the continuous downward pressing of the pressure plate 42, the tank cover is finally pressed against the top surface of the tank body to complete encapsulation, the guide bowl 43 slides upwards along the movable end of the second telescopic rod 4 after contacting with the top surface of the tank body to avoid crushing the tank body, a user can set the maximum pressing force of the second telescopic rod 4 in advance according to the process requirements, after the tank cover is pressed, the PLC cuts off the power supply of the electromagnet 46, then controls the second telescopic rod 4 and the first telescopic rod 3 to shorten and restore the original position simultaneously, and, treat all electric push rods and all resume the normal position after, the PLC controller can switch on the power of conveyer belt 1 again and carry the iron ladle that the encapsulation was accomplished and carry the preface down, transport the next iron ladle that needs the encapsulation below clamp plate 42 simultaneously, this device has realized the continuous automatic encapsulation gland function on the assembly line through infrared detector and PLC controller, the labour has been practiced thrift in the time of improving production efficiency, adopt direction bowl 43 and electro-magnet 46 to replace complicated manipulator or other mechanical structure to carry out the secondary to the cover and adjust well, moreover, the steam generator is simple in structure, therefore, the steam generator is suitable for being promoted in the gearbox oil production field.

Specifically, as shown in fig. 1, the first telescopic rod 3 and the second telescopic rod 4 of the present embodiment are both electric push rods with pressure sensors. Adopt the electric push rod can be convenient for automatic control structure to control the action of first telescopic link 3 and second telescopic link 4 through the signal of telecommunication, pressure sensor on the electric push rod can the current electric push rod of real-time detection to jar body or the pressure that the cover was applyed, the automatic control structure of being convenient for judges whether first telescopic link 3 is accomplished the tight action of clamp of jar body, the action of compressing tightly of second telescopic link 4 to the cover.

Specifically, as shown in fig. 1, the magnetic attraction structure described in this embodiment is an electromagnet 46, the electromagnet 46 is fixedly installed inside the pressing plate 42, a cavity is formed inside the pressing plate 42, and the electromagnet 46 is fixedly installed in the cavity of the pressing plate 42. When the electromagnet 46 is electrified, the pressing plate 42 can suck the iron tank cover when approaching the tank cover within a certain distance range, and whether the pressing plate 42 has magnetic force can be controlled at any time by switching off or switching on the power supply by adopting the electromagnet 46.

Further, as shown in fig. 1, the automatic control structure described in this embodiment includes infrared detector 5, there are infrared detector 5 respectively fixedly mounted on the inner side of vertical plate 2, infrared detector 5 is located the front of first telescopic rod 3, one of the infrared detectors on two vertical plates 2 is the transmitting end, the other is the receiving end, in addition, the automatic control structure also includes a PLC controller, the PLC controller is fixedly mounted on the outer side of one of vertical plates 2, not shown in the figure, the PLC controller is connected with the power device of conveyor belt 1, first telescopic rod 3, second telescopic rod 4, infrared detector 5, electromagnet 46 and external power circuit. The infrared detector 5 can form an infrared sensing area on the front side of the first telescopic rod 3, when the tank body to be packaged is conveyed to the position between the openings of the two arc plates 31 from back to front by the conveyor belt according to the figure 1, the front edge of the tank body just enters the infrared sensing area, and the infrared detector 5 sends a sensing signal to the PLC controller to enable the PLC controller to perform the following clamping and gland packaging actions.

Further, not shown, the guide bowl 43 of the present embodiment is made of PVC. The guide bowl 43 is made of PVC material, so that the influence on the attractiveness of the printed pattern on the surface of the guide bowl when the guide bowl is in contact with the tank body or the tank cover can be avoided, and the guide bowl 43 can be prevented from being sucked by the magnetic suction structure to lose the sliding displacement function when the guide bowl is used.

Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it should be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; such modifications and substitutions do not depart from the spirit and scope of the present invention in its corresponding aspects.

Claims

1. The utility model provides a gearbox is packaging hardware for oil production, includes conveyer belt (1), conveyer belt (1) by two backup pads, transversely locate the several band pulley between two backup pads, install belt and drive belt pivoted power device on the band pulley and constitute characterized in that: the supporting plate is characterized in that vertical plates (2) are respectively and fixedly arranged on the top surface of the supporting plate, through holes are respectively and transversely formed in the vertical plates (2), first telescopic rods (3) are respectively and fixedly arranged on the outer sides of the vertical plates (2), the movable ends of the first telescopic rods (3) respectively penetrate through the corresponding through holes in the vertical plates (2), arc-shaped plates (31) are respectively and fixedly arranged at the movable ends of the first telescopic rods (3), second telescopic rods (4) are arranged between the vertical plates (2), the second telescopic rods (4) are fixedly connected with the corresponding vertical plates (2) through cross rods (41) on two sides, pressing plates (42) are fixedly arranged at the lower ends of the movable ends of the second telescopic rods (4), magnetic attraction structures for sucking can covers are arranged in the pressing plates (42), guide bowls (43) are slidably connected to the peripheries of the movable ends of the second telescopic rods (4), annular plates (44, a plurality of springs (45) are fixedly connected between the bottom surface of the annular plate (44) and the top surface of the guide bowl (43), and an automatic control structure for controlling the first telescopic rod (3) and the second telescopic rod (4) to move is additionally arranged on the vertical plate (2).

2. The packaging device for producing transmission oil according to claim 1, characterized in that: the first telescopic rod (3) and the second telescopic rod (4) are both electric push rods with pressure sensors.

3. The packaging device for producing transmission oil according to claim 1, characterized in that: the magnetic attraction structure is an electromagnet (46), and the electromagnet (46) is fixedly arranged in the pressing plate (42).

4. The packaging device for producing transmission oil according to claim 3, characterized in that: the automatic control structure comprises an infrared detector (5), the infrared detector (5) is fixedly mounted on the inner side face of the vertical plate (2) respectively, and the automatic control structure further comprises a PLC (programmable logic controller), and the PLC is connected with a power device of the conveyor belt (1), the first telescopic rod (3), the second telescopic rod (4), the infrared detector (5), the electromagnet (46) and an external power supply circuit.

5. The packaging device for producing transmission oil according to claim 1, characterized in that: the guide bowl (43) is made of PVC material.