CN212402708U - Automatic change a yard buttress system of breaking - Google Patents
Automatic change a yard buttress system of breaking Download PDFInfo
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- CN212402708U CN212402708U CN202020161372.3U CN202020161372U CN212402708U CN 212402708 U CN212402708 U CN 212402708U CN 202020161372 U CN202020161372 U CN 202020161372U CN 212402708 U CN212402708 U CN 212402708U
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Abstract
The application provides an automatic change a yard buttress system of breaking, includes: the stacking machine comprises a supplied material conveying mechanism, a first unstacking mechanism, a horizontal conveying mechanism and a two-shaft empty vehicle stacking mechanism; the incoming material conveying mechanism comprises a first transmission driver and a first conveying track, and a trolley which is full of boxes is placed on the first conveying track; the horizontal conveying mechanism comprises a second conveying track and a second conveying driver; the first unstacking mechanism stretches over the first conveying track and is positioned at the discharge end of the first conveying track; the two-shaft empty car stacking mechanism is located on one side edge of the first unstacking mechanism and used for stacking unloaded trolleys. The method of current pile up neatly of tearing open has been solved and has been carried out the split number that becomes the law to the box that piles up manually to carry into the warehouse and save, but manual operation efficiency is slow, often can not catch up with the speed of stock, and pile up the technical problem that very easily causes the injury to the personnel when the box collapses.
Description
Technical Field
The application relates to the field of stacking devices, in particular to an automatic unstacking and stacking system.
Background
Along with the rapid development of various industries, the production efficiency of products is continuously improved, products packaged by a plurality of boxes have a large amount of stocks, the products need to be disassembled, stacked and put in storage, the existing methods for disassembling and stacking are all the numbers which are regularly disassembled by manual operation on the stacked boxes and conveyed into the storage, but the manual operation efficiency is low, the speed of the stocks cannot be kept up with, and the stacked boxes are very easy to hurt personnel when being collapsed.
SUMMERY OF THE UTILITY MODEL
An object of this application is to provide an automatic change pile up neatly system of breaking code, solves the current method of tearing open the pile up neatly and is artifical manual number of splitting into the law to the box that piles up, and carry into the warehouse and save, but manual operation efficiency is slow, often can not catch up with the speed of stock, and very easily cause the technical problem of injury to the personnel when piling up the box and collapsing.
In view of this, the present application provides an automated unstacking and stacking system, comprising: the stacking machine comprises a supplied material conveying mechanism, a first unstacking mechanism, a horizontal conveying mechanism and a two-shaft empty vehicle stacking mechanism;
the incoming material conveying mechanism comprises a first conveying driver and a first conveying rail, the first conveying driver is in transmission connection with the first conveying rail, and a trolley which is full of boxes is placed on the first conveying rail;
the horizontal conveying mechanism comprises a second conveying rail and a second conveying driver, the second conveying driver is in transmission connection with the second conveying rail, and the feeding end of the second conveying rail corresponds to the discharging end of the first conveying rail;
the first unstacking mechanism stretches over the first conveying rail and is positioned at the discharge end of the first conveying rail;
the two-shaft empty car stacking mechanism is located on one side edge of the first unstacking mechanism and used for stacking unloaded small trolleys.
Further, the first unstacking mechanism comprises a first gantry type support and an unstacking mechanical arm;
the first gantry type bracket spans above the first conveying track;
the unstacking and stacking manipulator comprises two first vertical sandwich plates, two Z-axis sliding assemblies and two Z-axis driving assemblies, wherein the Z-axis sliding assemblies are fixedly arranged on two stand columns of the first gantry type support respectively, the first vertical sandwich plates are slidably arranged on the Z-axis sliding assemblies respectively, and the Z-axis driving assemblies are in transmission connection with the two first vertical sandwich plates respectively.
Further, the two-shaft empty car stacking mechanism comprises a second gantry type support and an empty car stacking manipulator assembly;
the second gantry type support is fixedly arranged on one side edge of the first transmission rail;
the empty car stacking manipulator mechanism is arranged on the second gantry type support and comprises two clamping mechanical arms, a Y-axis sliding assembly and two Z-axis sliding assemblies;
the Y-axis sliding assembly is fixedly arranged on a beam of the second gantry type support, the two Z-axis sliding assemblies are arranged on the Y-axis sliding assembly in a sliding mode, and the two clamping mechanical arms are arranged on the Z-axis sliding assemblies in a sliding mode respectively.
Further, the first conveying track and the second conveying track are both in a double-row power line structure.
Furthermore, a bearing plate is fixedly arranged at the bottom of the first vertical plywood.
Further, the height of the first vertical plywood is the same as the height of the 6 boxes.
Further, the air shower code scanning machine is further included;
the air shower code scanning machine is arranged above the second conveying track in a spanning mode and used for carrying out air shower code scanning on the box body.
Further, the stacking device also comprises a second unstacking mechanism and a box body stacking mechanism;
the second unstacking mechanism is arranged above the second conveying track in a spanning mode and is positioned in front of the air showering code scanner;
the box body stacking mechanism is arranged above the second conveying rail in a spanning mode and is located behind the air shower code scanning machine.
Compared with the prior art, the embodiment of the application has the advantages that:
the application provides an automatic change a yard buttress system of breaking, includes: the stacking machine comprises a supplied material conveying mechanism, a first unstacking mechanism, a horizontal conveying mechanism and a two-shaft empty vehicle stacking mechanism; the incoming material conveying mechanism comprises a first conveying driver and a first conveying rail, the first conveying driver is in transmission connection with the first conveying rail, and a trolley which is full of boxes is placed on the first conveying rail; the horizontal conveying mechanism comprises a second conveying rail and a second conveying driver, the second conveying driver is in transmission connection with the second conveying rail, and the feeding end of the second conveying rail corresponds to the discharging end of the first conveying rail; the first unstacking mechanism stretches over the first conveying rail and is positioned at the discharge end of the first conveying rail; the two-shaft empty car stacking mechanism is located on one side edge of the first unstacking mechanism and used for stacking unloaded small trolleys.
In the automatic unstacking and stacking system, the incoming material conveying mechanism conveys the trolleys stacked with full boxes to the position below the first unstacking mechanism, the first unstacking mechanism unstacks the boxes and places the boxes on the horizontal transmission mechanism, the horizontal transmission mechanism transmits the unstacked boxes to a warehouse for an operator to store, after the boxes on the trolleys are taken out, the trolleys are conveyed to the two-shaft empty trolley stacking mechanism by the first conveying track, and the empty trolleys are stacked by the two-shaft empty trolley stacking mechanism so as to automatically arrange the trolleys, so that the automatic unstacking and stacking system in the application can automatically complete the whole unstacking and stacking process of the boxes mechanically without manual operation, improves the operation efficiency, and solves the problems that the existing method for unstacking and stacking is that the stacked boxes are manually split into regular number, and the stacked boxes are conveyed into a warehouse for storage, but the manual operation efficiency is low, the stacked boxes often cannot catch up with the stock speed, and the technical problem that the stacked boxes are easy to injure personnel when collapsing is solved.
Drawings
In order to more clearly illustrate the detailed description of the present application or the technical solutions in the prior art, the drawings needed to be used in the detailed description of the present application or the prior art description will be briefly introduced below, and it is obvious that the drawings in the following description are some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative efforts.
Fig. 1 is a schematic structural diagram of an automated unstacking and stacking system according to an embodiment of the present application;
FIG. 2 is a schematic structural view of a first unstacking mechanism in an embodiment of the present application;
fig. 3 is a schematic structural diagram of a two-shaft empty truck stacking mechanism in the embodiment of the application;
FIG. 4 is a schematic mechanical diagram of an incoming material cart conveying mechanism in an embodiment of the present application;
wherein the reference numerals are: the automatic stacking machine comprises an incoming material conveying mechanism 1, a first unstacking mechanism 2, a horizontal transmission mechanism 3, a two-shaft empty car stacking mechanism 4, a first gantry type support 5, a first vertical sandwich plate 6, a Z-axis sliding assembly 7, a second gantry type support 8, an empty car stacking manipulator assembly 9, a bearing plate 10, a wind showering and code sweeping machine 11, a second unstacking mechanism 12 and a box stacking mechanism 13.
Detailed Description
The technical solutions of the present application will be described clearly and completely with reference to the accompanying drawings, and it should be understood that the described embodiments are only some embodiments of the present application, but not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.
In the description of the present application, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present application. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
Unless expressly stated or limited otherwise, the terms "mounted," "connected," and "connected" are intended to be inclusive and mean, for example, that they may be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present application can be understood in a specific case by those of ordinary skill in the art.
For easy understanding, please refer to fig. 1 to 4, fig. 1 is a schematic structural diagram of an automatic unstacking and stacking system according to an embodiment of the present application; FIG. 2 is a schematic structural view of a first unstacking mechanism in an embodiment of the present application; fig. 3 is a schematic structural diagram of a two-shaft empty truck stacking mechanism in the embodiment of the application; fig. 4 is a mechanism schematic diagram of an incoming material conveying mechanism in the embodiment of the present application.
The application provides an automatic change a yard buttress system of breaking, includes: the stacking machine comprises an incoming material conveying mechanism 1, a first unstacking mechanism 2, a horizontal conveying mechanism and a two-shaft empty vehicle stacking mechanism 4;
the incoming material conveying mechanism 1 comprises a first transmission driver and a first conveying track, the first transmission driver is in transmission connection with the first conveying track, and a trolley which is full of boxes is placed on the first conveying track;
the horizontal conveying mechanism comprises a second conveying rail and a second conveying driver, the second conveying driver is in transmission connection with the second conveying rail, and the feeding end of the second conveying rail corresponds to the discharging end of the first conveying rail;
the first unstacking mechanism 2 stretches over the first conveying rail and is positioned at the discharge end of the first conveying rail;
the two-shaft empty car stacking mechanism 4 is located on one side of the first unstacking mechanism 2, and the two-shaft empty car stacking mechanism 4 is used for stacking unloaded trolleys.
It should be noted that the incoming material conveying mechanism 1 includes a first conveying driver and a first conveying track, the first conveying track is used for conveying a plurality of full-load small carts, specifically five small carts capable of being conveyed at one time, the first conveying driver is used for providing power for the movement of the first conveying track, the first conveying driver is in transmission connection with the first conveying track through a speed reducer, and the speed reducer is matched with the proper rotating speed and torque of the first conveying track;
the horizontal transmission mechanism 3 is used for transmitting the box unstacked from the first transmission rail into the warehouse, the second transmission driver is used for providing power for the movement of the second transmission rail, and the second transmission driver is in transmission connection with the second transmission rail through a speed reducer so as to match the rotating speed and the torque which are suitable for the second transmission rail;
the first unstacking mechanism 2 is used for unstacking stacked boxes in the same quantity, placing the unstacked boxes into the second conveying track from the first conveying track, and the two-shaft empty trolley stacking mechanism 4 is used for stacking empty trolleys, so that the situation that the control trolleys are randomly stacked and occupy too many factory areas is avoided.
In the automatic unstacking and stacking system, a supplied material conveying mechanism 1 conveys a trolley which is fully stacked with boxes to the position below a first unstacking mechanism 2, the first unstacking mechanism 2 unstacks the boxes and places the boxes on a horizontal transmission mechanism 3, the horizontal transmission mechanism 3 transmits the unstacked boxes to a warehouse for an operator to store, after the boxes on the trolley are taken out, a first conveying track transmits the trolleys to a two-shaft empty trolley stacking mechanism 4, and the two-shaft empty trolley stacking mechanism 4 stacks the unloaded trolleys so as to automatically arrange the trolleys, so that the automatic unstacking and stacking system in the application mechanically and automatically completes the whole unstacking and stacking process of the boxes without manual operation, improves the operation efficiency, and solves the problem that the conventional method for unstacking and stacking is the number of manually splitting and stacking the stacked boxes into rules, and the stacked boxes are conveyed into a warehouse for storage, but the manual operation efficiency is low, the stacked boxes often cannot catch up with the stock speed, and the technical problem that the stacked boxes are easy to injure personnel when collapsing is solved.
As a further improvement, the first unstacking mechanism 2 of the automatic unstacking and stacking system provided by the embodiment of the application comprises a first gantry-type support 5 and an unstacking and stacking manipulator;
the first gantry type bracket 5 spans above the first conveying track;
the unstacking and stacking manipulator comprises two first vertical sandwich plates 6, two Z-axis sliding assemblies 7 and two Z-axis driving assemblies, the two Z-axis sliding assemblies 7 are fixedly arranged on two stand columns of the first gantry type support respectively, the two first vertical sandwich plates 6 are arranged on the Z-axis sliding assemblies 7 in a sliding mode respectively, and the two Z-axis driving assemblies are connected with the two first vertical sandwich plates 6 in a transmission mode respectively.
Specifically, the first gantry-type support 5 is used for fixedly supporting a unstacking and stacking manipulator, and comprises a cross beam and two symmetrically arranged upright columns, wherein the two symmetrically arranged upright columns are fixedly arranged on two sides of the first conveying track in the width direction, and the cross beam is transversely erected on the first conveying track;
two first vertical sandwich boards 6 are located the orbital both sides of first transmission respectively, when the box transmits between two vertical sandwich boards 6, the sensor response on the first vertical sandwich board 6 and carry out the clamping to the box from the both sides of box, two Z axle drive assembly through first vertical sandwich board 6 with the box along vertical to getting up, first transmission track this moment returns back, two first vertical sandwich boards slide down along Z axle slip subassembly 7, and place the box on first transmission track, first transmission track is the transmission once more, transmit the box to second transmission track on, thereby accomplish the operation of breaking a jam to the box.
As a further modification, the two-axis empty car stacking mechanism 4 of the automatic unstacking and stacking system provided by the embodiment of the application comprises a second gantry-type support 8 and an empty car stacking manipulator assembly 9;
the second gantry type support 8 is fixedly arranged on one side edge of the first transmission track;
the empty car stacking manipulator mechanism is arranged on the second gantry type support 8 and comprises two clamping mechanical arms, a Y-axis sliding assembly and two Z-axis sliding assemblies 7;
the Y-axis sliding assembly is fixedly arranged on a beam of the second gantry type support 8, the two Z-axis sliding assemblies 7 are arranged on the Y-axis sliding assembly in a sliding mode, and the two clamping mechanical arms are arranged on the Z-axis sliding assemblies 7 in a sliding mode respectively.
Specifically, the second gantry type main frame is used for fixedly supporting the empty vehicle stacking manipulator assembly 9, the second gantry type support 8 comprises a cross beam and two stand columns, the two stand columns are located on one side of the first conveying track, and the cross beam is arranged on the two stand columns;
the two clamping mechanical arms are used for clamping the small cart from two side edges of the small guess, the Y-axis sliding assembly is used for transmitting the two clamping mechanical arms to the upper portion of the first conveying track from the lower portion of the cross beam of the second gantry type support 8 along the Y axis, when the empty-load small cart is transported to the position on the first conveying track, the Z-axis sliding assembly 7 drives the clamping mechanical arms to move vertically downwards and clamp the small cart, the Y-axis sliding assembly drives the clamping mechanical arms which clamp the small cart to be transmitted to the position under the second gantry type support 8 along the Y axis to stack the small cart, and therefore operation of the automatic stacking small cart is completed.
As further improvement, the first conveying track and the second conveying track of the automatic unstacking and stacking system are both double-row power line structures, the double-row power line structures are arranged in parallel by two power lines with the same speed, the trolleys are placed on the double-row power lines for transmission, and the double-row power line structures are favorable for improving the transmission stability.
As further improvement, the fixed bearing plate 10 that is provided with in bottom of the automatic vertical sandwich plate 6 of the system of breaking a yard that this application embodiment provided to hold up the box through bearing plate 10, replace first vertical sandwich plate 6 to hold up the box through the frictional force of its face with the box, make the clamping to the box more firm, prevent that the box from dropping at the clamping in-process.
As a further improvement, the height of the first vertical plywood 6 of the automatic unstacking and stacking system provided by the embodiment of the application is the same as that of 6 boxes, so that the 6 boxes can be clamped at one time.
As a further improvement, the automatic unstacking and stacking system provided by the embodiment of the application further comprises an air shower code scanning machine 11, the air shower code scanning machine 11 is arranged above the second conveying rail in a crossing mode, the air shower code scanning machine 11 is used for air shower code scanning of the box body, and the air shower code scanning machine 11 is used for air shower and code scanning of the box body, so that the warehousing confidence table of the box body is identified and uploaded to a management system of a warehouse, and subsequent searching and sorting are facilitated.
As a further improvement, the automatic unstacking and stacking system provided by the embodiment of the application comprises a second unstacking and stacking mechanism 12 and a box body stacking mechanism 13;
the second unstacking mechanism 12 is arranged above the second conveying track in a spanning mode and is positioned in front of the air showering code scanning machine 11;
the box body stacking mechanism 13 is arranged above the second conveying rail in a spanning mode and is located behind the air shower code scanning machine 11.
Specifically, the second unstacking mechanism 12 comprises a third gantry-type support and a third manipulator assembly, the third gantry-type support is used for fixedly supporting the third manipulator assembly, the third gantry-type support comprises a cross beam and two symmetrically arranged upright columns, the two symmetrically arranged upright columns are fixedly arranged on two side edges in the width direction of the second conveying track, and the cross beam is transversely erected on the second conveying track;
the third mechanical arm component comprises two second vertical sandwich plates and two second Z-axis sliding components 7, the two second vertical sandwich plates are respectively positioned at two sides of the second conveying track, when six boxes are conveyed between the two second vertical sandwich plates, a sensor on the second vertical sandwich plates senses and clamps one of the six boxes from two sides of the box, the two second Z-axis driving components pick up the box in the vertical direction through the second vertical sandwich plates, at the moment, the second conveying track returns, the two second sandwich plates slide down along the Z-axis sliding components 7 and place the box on the second conveying track, the second conveying track is driven again, the single box is conveyed to the lower part of the air shower code scanning machine 11 to carry out air shower code scanning one by one, the code scanning accuracy can be ensured one by one, the condition that the code and the box are disordered is prevented, the box stacking mechanism 13 comprises a fourth gantry type support and a box stacking mechanical arm, the fourth portal type support is located and drenches the rear of sweeping the ink recorder 11 with wind, drenches and sweeps the sign indicating number back when the box, when transporting to box hacking machine below as wind, and box hacking mechanical arm will be one by one the box and pile up neatly for 6 a set of to through the second transfer orbit with the box transmission like in the warehouse.
The above embodiments are only used for illustrating the technical solutions of the present application, and not for limiting the same; although the present application has been described in detail with reference to the foregoing embodiments, it should be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; and the modifications or the substitutions do not make the essence of the corresponding technical solutions depart from the scope of the technical solutions of the embodiments of the present application.
Claims (8)
1. An automated unstacking and stacking system, comprising: the stacking machine comprises a supplied material conveying mechanism, a first unstacking mechanism, a horizontal conveying mechanism and a two-shaft empty vehicle stacking mechanism;
the incoming material conveying mechanism comprises a first conveying driver and a first conveying rail, the first conveying driver is in transmission connection with the first conveying rail, and a trolley which is full of boxes is placed on the first conveying rail;
the horizontal conveying mechanism comprises a second conveying rail and a second conveying driver, the second conveying driver is in transmission connection with the second conveying rail, and the feeding end of the second conveying rail corresponds to the discharging end of the first conveying rail;
the first unstacking mechanism stretches over the first conveying rail and is positioned at the discharge end of the first conveying rail;
the two-shaft empty car stacking mechanism is located on one side edge of the first unstacking mechanism and used for stacking unloaded small trolleys.
2. The automated unstacking and stacking system of claim 1 wherein the first unstacking mechanism comprises a first gantry support and an unstacking and stacking robot;
the first gantry type bracket spans above the first conveying track;
the unstacking and stacking manipulator comprises two first vertical sandwich plates, two Z-axis sliding assemblies and two Z-axis driving assemblies, wherein the Z-axis sliding assemblies are fixedly arranged on two stand columns of the first gantry type support respectively, the first vertical sandwich plates are slidably arranged on the Z-axis sliding assemblies respectively, and the Z-axis driving assemblies are in transmission connection with the two first vertical sandwich plates respectively.
3. The automated unstacking and stacking system of claim 1 wherein the two-axis empty truck stacking mechanism comprises a second gantry support and an empty truck stacking manipulator assembly;
the second gantry type support is fixedly arranged on one side edge of the first transmission rail;
the empty car stacking manipulator mechanism is arranged on the second gantry type support and comprises two clamping mechanical arms, a Y-axis sliding assembly and two Z-axis sliding assemblies;
the Y-axis sliding assembly is fixedly arranged on a beam of the second gantry type support, the two Z-axis sliding assemblies are arranged on the Y-axis sliding assembly in a sliding mode, and the two clamping mechanical arms are arranged on the Z-axis sliding assemblies in a sliding mode respectively.
4. The automated unstacking and stacking system of claim 1 wherein the first conveying track and the second conveying track are both double-row power line structures.
5. The automated unstacking and stacking system as recited in claim 2 wherein a support plate is fixedly disposed at the bottom of the first vertical ply.
6. The automated unstacking and stacking system of claim 2 wherein the first vertical sandwich panel is the same height as the 6 cases.
7. The automated unstacking and stacking system of claim 1 further comprising an air shower stacker;
the air shower code scanning machine is arranged above the second conveying track in a spanning mode and used for carrying out air shower code scanning on the box body.
8. The automated unstacking and stacking system of claim 7 further comprising a second unstacking mechanism and a case palletizing mechanism;
the second unstacking mechanism is arranged above the second conveying track in a spanning mode and is positioned in front of the air showering code scanner;
the box body stacking mechanism is arranged above the second conveying rail in a spanning mode and is located behind the air shower code scanning machine.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020161372.3U CN212402708U (en) | 2020-02-11 | 2020-02-11 | Automatic change a yard buttress system of breaking |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020161372.3U CN212402708U (en) | 2020-02-11 | 2020-02-11 | Automatic change a yard buttress system of breaking |
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| CN212402708U true CN212402708U (en) | 2021-01-26 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111137689A (en) * | 2020-02-11 | 2020-05-12 | 广东电网有限责任公司计量中心 | Automatic change a yard buttress system of breaking |
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2020
- 2020-02-11 CN CN202020161372.3U patent/CN212402708U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111137689A (en) * | 2020-02-11 | 2020-05-12 | 广东电网有限责任公司计量中心 | Automatic change a yard buttress system of breaking |
| CN111137689B (en) * | 2020-02-11 | 2024-08-13 | 广东电网有限责任公司计量中心 | Automatic change system of breaking a jam |
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