CN212393816U - Processing production line for producing powdery functional food by utilizing plant raw materials - Google Patents
Processing production line for producing powdery functional food by utilizing plant raw materials Download PDFInfo
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- CN212393816U CN212393816U CN202020860043.8U CN202020860043U CN212393816U CN 212393816 U CN212393816 U CN 212393816U CN 202020860043 U CN202020860043 U CN 202020860043U CN 212393816 U CN212393816 U CN 212393816U
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Abstract
The utility model discloses a processing production line for producing powdery functional food by utilizing plant raw materials, which comprises a raw material processing area, a dehydration drying area, a cooling area, a crushing area, a screening area and a finished product packaging area which are arranged in sequence along the processing direction, wherein the raw material processing area comprises a peeling processing station, a cutting processing station, a mixer, a raw material distributor and a conveyor belt for loading trays; the first weight constant feeder and the second weight constant feeder are respectively connected with the inlet of the mixer; the inlet of the mixer is connected with the inlet of the raw material distributor; the dehydration drying zone comprises a double-zone dryer, a conveying track and a trolley with a tray. The utility model discloses an utilize the processing lines of plant raw and other materials production powdered functional food, raw and other materials can be two kinds of different raw and other materials, can control and adjust the evaporation intensity of water, reduce energy consumption, effectively reduce product cost and improve the productivity effect, high-efficient environmental protection.
Description
Technical Field
The utility model relates to a processing lines of utilizing plant raw and other materials to produce powdered functional food is applicable to agricultural product deep-processing industry, can wide application in the industrial production of tourism leisure snack food, disaster relief food, military project food and aerospace food.
Background
The production and processing system device for processing powdered functional food by using vegetables and fruits as raw materials generally comprises: cleaning machine, pulverizer, forming machine, drying machine, chopper, cooling chamber and pneumatic swirler-spiral blade cooler. The system device has the disadvantages that the dried product is cooled in the discharging area, and the color and the quality of the processed finished product are influenced to a certain extent. In addition, such devices are not capable of processing fruit and vegetable powders with high soluble carbohydrates having a high moisture content (60-65%). In addition, the finished product surface is susceptible to moisture during shipping, resulting in a film-like substance. The bonding condition of the grinding and scattering device is easy to occur in the grinding process, so that the productivity and the product quality of the system device are reduced, and the process production capacity of system equipment is reduced.
The latest technical solution of the system equipment for producing the dried food with fruit (such as banana) containing higher soluble carbohydrates as raw material is that the equipment comprises the following devices and is installed in series according to the process flow: the device comprises a cleaning machine, an inspection conveying belt, a slicing machine, a raw material pre-boiling device, a raw material pre-boiling and cooling device, a drying machine, a grinding machine and a packaging device.
The traditional powder food processing and producing equipment system can only produce single raw material products generally and can not produce composite raw material products. Moreover, the production of powdered functional food by using such equipment consumes a large amount of energy when the plant raw materials are subjected to heat treatment and drying, which causes environmental pollution and increases the production cost of the product.
SUMMERY OF THE UTILITY MODEL
The utility model aims at overcoming prior art's defect, providing an utilize the processing lines of plant raw and other materials production powdered functional food, raw and other materials can be two kinds of different raw and other materials, can control and adjust water evaporation intensity, reduces energy consumption, effectively reduces product cost and improves the productivity effect, high-efficient environmental protection.
The technical scheme for realizing the purpose is as follows: the utility model provides an utilize processing lines of plant raw and other materials production powdered functional food, includes raw and other materials processing district, dehydration stoving district, cooling zone, crushing district, screening district and finished product packing district that set gradually along the direction of processing, wherein:
the raw material processing area comprises a peeling processing station, a cutting processing station, a mixer, a raw material distributor and a conveyor belt for loading trays;
the peeling processing station comprises a first feeding groove, a first conveying belt, a drum type cleaning machine, a first magnetic sorting conveyor, a plant raw material peeling machine, a first plant raw material cutting machine and a first weight constant feeder which are sequentially connected;
the cutting processing station comprises a second feeding groove, a second conveying belt, a fan cleaning machine, a second magnetic sorting conveyor, a second plant raw material cutting machine and a second weight constant feeder which are sequentially connected;
the first weight constant feeder and the second weight constant feeder are respectively connected with the inlet of the mixer;
the inlet of the mixer is connected with the inlet of the raw material distributor;
the outlet of the raw material distributor is positioned right above the conveyor belt;
the dehydration drying area comprises a double-area dryer, a conveying track and a trolley with a tray, one area of the double-area dryer is dried by a heat generator, the other area of the double-area dryer is dried by air energy heat pump equipment, one end of the conveying track is connected with the heat generator, and the other end of the conveying track is connected with the air energy heat pump equipment; the trolley is arranged on the conveying track;
the cooling area is provided with cooling equipment;
the crushing area is provided with a grinder, and the cooling device is connected with the grinder through a lifter;
the screening area is provided with a vibrating screen;
and the finished product packaging area is provided with a bag sewing machine.
The processing production line for producing the powdery functional food by using the plant raw materials is characterized in that the double-zone dryer is provided with the fan.
The processing production line for producing the powdery functional food by using the plant raw materials is characterized in that the drying temperature of the air energy heat pump equipment is 60 ℃; the drying temperature of the heat generator is 100 ℃.
The processing production line for producing the powdery functional food by using the plant raw materials is characterized in that the vibrating screen is provided with a drum type large and small hole screen.
The processing production line for producing the powdery functional food by using the plant raw materials is characterized in that the vibrating screen is a cylindrical vibrating screen.
The processing production line for producing the powdery functional food by using the plant raw materials adopts the spiral raw material distributor.
The processing production line for producing the powdery functional food by using the plant raw materials is characterized in that the outlet end of the first conveying belt and the outlet end of the second conveying belt are respectively provided with a lifting conveyor.
The utility model discloses an utilize the processing lines of plant raw and other materials production powdered functional food, raw and other materials can be two kinds of different raw and other materials, be equipped with two district formula drying device, one district is the heat generator, two districts are air energy heat pump equipment, can control and adjust water evaporation intensity, reduce energy consumption, effectively reduce product cost and improve the productivity effect, high-efficient environmental protection, be applicable to the deep-processing of agricultural product, the compressed meat emulsion class, the candy class, the processing production of bread class food, can wide application in tourism leisure food, disaster relief food, the industrial production of military project food and aerospace food.
Drawings
Fig. 1 is a schematic structural view of a processing line for producing powdery functional food from plant raw materials according to the present invention.
Detailed Description
In order to make the technical solution of the present invention better understood by those skilled in the art, the following detailed description is provided with reference to the accompanying drawings:
referring to fig. 1, a preferred embodiment of the present invention is a processing line for producing powdered functional food from plant raw materials, comprising a raw material processing area, a dehydration and drying area, a cooling area, a crushing area, a screening area and a finished product packaging area, which are sequentially arranged along a processing direction.
The raw material processing zone comprises a peeling station, a cutting station, a mixer 9, a raw material distributor 10 and a conveyor belt 11 for palletizing. The material dispenser 10 employs a screw-type material dispenser.
The peeling processing station comprises a first feeding groove 101, a first conveying belt 201, a drum type cleaning machine 3, a first magnetic sorting conveyor 51, a plant raw material peeling machine 6, a first plant raw material cutting machine 71 and a first weight constant feeder 81 which are connected in sequence.
The cutting processing station comprises a second feeding groove 102, a second conveying belt 202, a fan cleaning machine 4, a second magnetic sorting conveyor 52, a second plant raw material cutting machine 72 and a second weight quantitative feeder 82 which are connected in sequence.
The exit end of the first conveyor belt 201 and the exit end of the second conveyor belt 202 are provided with an elevating conveyor 200, respectively.
The first weight constant feeder 81 and the second weight constant feeder 82 are connected to the inlet of the mixer 9, respectively; the inlet of the mixer 9 is connected to the inlet of the raw material distributor 10; the outlet of the material distributor 10 is located directly above the conveyor belt 11 so that the material distributor 10 can distribute material to the carts on the conveyor belt 11.
The dehydration drying zone comprises a double-zone dryer 14, a conveying track 13 and a trolley 12 with a tray, and a fan 15 is arranged on the double-zone dryer 14. One zone of the double-zone dryer 14 is dried by a heat generator 16, the other zone is dried by an air energy heat pump device 17, one end of the conveying track 13 is connected with the heat generator 16, and the other end is connected with the air energy heat pump device 17; the cart 12 is disposed on the transfer rail 13. The drying temperature of the air energy heat pump equipment 17 is 60 ℃; the drying temperature of the heat generator 16 is 100 ℃.
The cooling zone is provided with cooling equipment 18; the crushing zone is provided with a grinder 20, and the cooling device 18 is connected with the grinder 20 through a lifter 19; the screening area is provided with a vibrating screen 21, the vibrating screen 21 adopts a cylindrical vibrating screen, and the vibrating screen 21 is provided with a drum-type large-small hole screen; the finished packaging area is provided with a bag sewing machine 22.
The utility model discloses an utilize processing lines of plant raw and other materials production powdered functional food adds man-hour, and the production technology flow is as follows:
plant raw materials are put into a first feeding chute 101, are put into a drum washer 3 through a lifting conveyor 200 at the outlet end of a first conveyor belt 201, are removed by a first magnetic sorting conveyor 51, are put into a plant raw material peeler 6, are cut by a first plant raw material cutter 71, and are sent to a first gravimetric feeder 81.
Simultaneously with the above steps, another plant material is fed into the second feeding chute 102, the plant material is fed into the fan washer 4 by the elevating conveyor 200 at the outlet end of the second conveyor belt 202, the defective material is removed by the second magnetic sorting conveyor 5, the acceptable material is fed into the second plant material cutter 72, and the cut material is sent to the second weight feeder 82.
After the above processes are completed, a certain amount of plant raw material powder is output from the first gravimetric feeder 81 and the second gravimetric feeder 82, respectively, and is put into the mixer 9, where a composite plant mixed raw material is obtained, and then enters the next process, the mixed raw material is put into the screw type raw material distributor 10, and then the mixed raw material is placed into the pallet cart 12 through the pallet conveyor belt 11, and is conveyed to the first zone of the two-zone dryer 14 through the conveyor rail 13, the temperature of the heat carrier of the heat generator 16 of the zone is 100 ℃ under the condition of high humidity, and then the cart 12 conveys the raw material to the second zone of the two-zone dryer 14, and the air energy heat pump device 17 is arranged in the second zone, and the temperature is 60 ℃.
The product material obtained then enters the cooling device 18 of the cooling zone, where it is cooled and conveyed by the elevator 19 to the mill 20, where the material is ground and the particles collide with each other and with the inner walls of the machine in the apparatus. The powder obtained enters the lower part of the mill through a grate and is screened through a vibrating screen 21 with a drum-type large and small hole screen. The obtained powder is filled into food packaging bags according to a set weight and sealed by a bag sewing machine 22, and the finished products are sent to a finished product warehouse.
The utility model discloses an utilize processing lines of plant raw and other materials production powdered functional food, the processing station is peeld and the cutting process station constitutes two raw and other materials processing lines, and raw and other materials can be two kinds of different raw and other materials, for example beet and rhubarb. The system is equipped with a two-zone drying device (i.e. a two-zone dryer), one zone is a heat generator, and the other zone is air energy heat pump equipment. Through configuration two district formula drying device, combine the heat carrier heating, through control regulation moisture evaporation intensity, guarantee product quality reduces energy resource consumption, effectively reduces product cost then and improves the product benefit. The dryer with the heat generator in the first area achieves the purpose of heating function, the energy efficiency ratio coefficient of the air energy heat pump equipment arranged in the second area can reach 4-5, and by adopting the heat pump system device, the whole flexible production line system can effectively reduce the energy consumption by more than 2 times compared with a traditional heat source processing production system.
To sum up, the utility model discloses an utilize the processing lines of plant raw and other materials production powdered functional food, raw and other materials can be two kinds of different raw and other materials, can control and adjust moisture evaporation intensity, reduce energy consumption, effectively reduce product cost and improve the productivity effect, high-efficient environmental protection.
It will be appreciated by those skilled in the art that the above embodiments are only for illustrating the present invention and are not to be used as limitations of the present invention, and that changes and modifications to the above described embodiments will fall within the scope of the claims of the present invention as long as they are within the spirit and scope of the present invention.
Claims (7)
1. The utility model provides an utilize processing lines of plant raw and other materials production powdered functional food which characterized in that includes raw and other materials processing district, dehydration stoving district, cooling zone, crushing district, screening district and the finished product packing district that sets gradually along the direction of processing, wherein:
the raw material processing area comprises a peeling processing station, a cutting processing station, a mixer, a raw material distributor and a conveyor belt for loading trays;
the peeling processing station comprises a first feeding groove, a first conveying belt, a drum type cleaning machine, a first magnetic sorting conveyor, a plant raw material peeling machine, a first plant raw material cutting machine and a first weight constant feeder which are sequentially connected;
the cutting processing station comprises a second feeding groove, a second conveying belt, a fan cleaning machine, a second magnetic sorting conveyor, a second plant raw material cutting machine and a second weight constant feeder which are sequentially connected;
the first weight constant feeder and the second weight constant feeder are respectively connected with the inlet of the mixer;
the inlet of the mixer is connected with the inlet of the raw material distributor;
the outlet of the raw material distributor is positioned right above the conveyor belt;
the dehydration drying area comprises a double-area dryer, a conveying track and a trolley with a tray, one area of the double-area dryer is dried by a heat generator, the other area of the double-area dryer is dried by air energy heat pump equipment, one end of the conveying track is connected with the heat generator, and the other end of the conveying track is connected with the air energy heat pump equipment; the trolley is arranged on the conveying track;
the cooling area is provided with cooling equipment;
the crushing area is provided with a grinder, and the cooling device is connected with the grinder through a lifter;
the screening area is provided with a vibrating screen;
and the finished product packaging area is provided with a bag sewing machine.
2. A processing line for producing powdered functional food from plant raw material as claimed in claim 1, characterized in that the double zone dryer is provided with a fan.
3. The processing line for producing powdery functional food by using plant raw materials as claimed in claim 1 or 2, wherein the drying temperature of the air-energy heat pump equipment is 60 ℃; the drying temperature of the heat generator is 100 ℃.
4. The manufacturing line for producing powdery functional food using plant raw material as claimed in claim 1, wherein said vibrating screen is provided with a drum type large and small hole screen.
5. The manufacturing line for producing powdered functional food using plant raw material as claimed in claim 1, wherein the vibrating screen is a cylindrical vibrating screen.
6. A processing line for producing powdered functional food from plant raw material as claimed in claim 1, characterized in that said raw material dispensing machine is a screw type raw material dispensing machine.
7. A processing line for producing powdered functional food from plant raw material as claimed in claim 1, wherein the outlet end of the first conveyor belt and the outlet end of the second conveyor belt are respectively provided with an elevating conveyor.
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| CN202020860043.8U CN212393816U (en) | 2020-05-21 | 2020-05-21 | Processing production line for producing powdery functional food by utilizing plant raw materials |
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| CN202020860043.8U CN212393816U (en) | 2020-05-21 | 2020-05-21 | Processing production line for producing powdery functional food by utilizing plant raw materials |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114074016A (en) * | 2021-11-09 | 2022-02-22 | 山东金格瑞机械有限公司 | Drying and crushing method of plant materials and processing system thereof |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114074016A (en) * | 2021-11-09 | 2022-02-22 | 山东金格瑞机械有限公司 | Drying and crushing method of plant materials and processing system thereof |
| CN114074016B (en) * | 2021-11-09 | 2022-07-22 | 山东金格瑞机械有限公司 | Drying and crushing method of plant materials and processing system thereof |
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