CN212380430U - Automatic turnover string arranging machine and solar cell module production line - Google Patents
Automatic turnover string arranging machine and solar cell module production line Download PDFInfo
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- CN212380430U CN212380430U CN202020958798.1U CN202020958798U CN212380430U CN 212380430 U CN212380430 U CN 212380430U CN 202020958798 U CN202020958798 U CN 202020958798U CN 212380430 U CN212380430 U CN 212380430U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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Abstract
The utility model discloses an automatic turnover string arranging machine and a solar cell assembly production line, wherein the automatic turnover string arranging machine comprises a frame, a turnover component, a transfer component and a string arranging component, the frame is provided with a feeding station and a string arranging station which are distributed along the front and back directions, the feeding station is used for guiding in a glass plate bearing a solar cell string, the turnover component is used for picking up the solar cell string on the glass plate at the feeding station and turning the solar cell string up and down, the transfer component is used for transferring the glass plate which is at the feeding station and has removed the solar cell string to the string arranging station, the string arranging component is used for picking up the solar cell string after the turnover component finishes the turnover and positioning the solar cell string to the glass plate at the string arranging station, the automatic overturning and positioning of the solar cell string are realized, and the production efficiency of the product is improved.
Description
Technical Field
The utility model relates to a solar wafer welding technology field, concretely relates to automatic string machine and solar module production line are put in upset.
Background
The development of photovoltaic technology pushes the industry related to solar cells to grow and develop continuously, and the demand of human beings for the clean energy of solar energy is increasing at present, in the process of a production process of a photovoltaic silicon crystal cell, a plurality of unit cells with relatively small areas are arranged into cell strings, then the cell strings are arranged and welded in rows to form an assembly, then the cell string assembly is placed on a glass plate for subsequent process production, the cell string assembly needs to be turned over before being assembled with the glass plate, then the cell strings are positioned on the glass plate, however, no equipment of the type can automatically turn over and position the cell string assembly at present, and the production efficiency is low.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing an automatic upset pendulum cluster machine and solar module production line aims at realizing the automatic upset and the location of battery cluster subassembly, improves the production efficiency of product.
In order to achieve the above object, the utility model provides an automatic string machine is put in upset, include:
the device comprises a rack, a plurality of solar cell strings and a plurality of feeding stations, wherein the rack is provided with a feeding station and a string arranging station which are distributed along the front-back direction, and the feeding station is used for guiding a glass plate loaded with the solar cell strings;
the overturning assembly is used for picking up the solar cell string on the glass plate at the feeding station and overturning the solar cell string up and down;
the transfer assembly is used for transferring the glass plate which is positioned at the feeding station and is removed with the solar cell string to the string arranging station; and the number of the first and second groups,
and the string swinging assembly is used for picking up the solar cell string after the turning on the turning assembly is finished, transferring and positioning the solar cell string to a glass plate at the string swinging station.
Optionally, the flipping assembly comprises:
the overturning mounting seat is movably mounted to the rack along the vertical direction and is positioned at the feeding station;
the overturning frame is rotatably arranged on the overturning mounting seat along a left-right axis;
the overturning sucker assembly is arranged on the overturning frame and used for sucking the solar cell string;
the overturning linear driving structure is used for driving the overturning mounting seat to move; and the number of the first and second groups,
and the overturning and rotating driving structure is used for driving the overturning frame to move.
Optionally, the overturning linear driving structure comprises an overturning linear driving motor and two sprocket transmission structures, the overturning linear driving motor is provided with a first output shaft which is rotatably installed along a front-back axis, the two sprocket transmission structures are respectively arranged on the left side and the right side of the overturning installation seat, each sprocket transmission structure comprises a driving sprocket and a transmission sprocket which are distributed in an up-down direction, and a transmission chain which is arranged between the driving sprocket and the transmission sprocket, the transmission sprocket is in driving connection with the first output shaft, the driving sprocket is rotatably installed on the rack along an axis which extends in a left-right direction, and the left end and the right end of the overturning installation seat are respectively and correspondingly arranged on the two transmission chains; and/or the presence of a gas in the gas,
the overturning and rotating driving structure comprises an overturning and rotating driving motor, a base of the overturning and rotating driving motor is installed on the overturning installation base, the overturning and rotating driving motor is provided with a second output shaft which is installed in a rotating mode along a left-right direction axis, and the second output shaft is connected with one end of the overturning frame in a driving mode along the left-right direction; and/or the presence of a gas in the gas,
the overturning assembly further comprises a guide shaft and a guide sleeve which are movably matched with each other, the guide shaft extends up and down, one of the guide shaft and the guide sleeve is arranged on the overturning mounting seat, and the other is arranged on the rack; and/or the presence of a gas in the gas,
the turnover sucker assemblies are arranged in two and are respectively arranged on the upper end face and the lower end face of the turnover frame.
Optionally, the pendulum assembly comprises:
the sliding seat is movably arranged on the rack in the front-back direction;
the placing seat is movably arranged on the sliding seat along the left-right direction;
the upper end of the mounting arm is movably mounted on the mounting seat along the vertical direction;
the string swinging frame is rotatably arranged at the lower end of the mounting arm along the vertical axis;
the string swing sucker assembly is arranged on the string swing frame and used for sucking the solar cell string;
the first pendulum string linear driving structure is used for driving the sliding seat to move;
the second pendulum serial linear driving structure is used for driving the placing seat to move;
the third pendulum serial linear driving structure is used for driving the arrangement arm to move; and the number of the first and second groups,
the pendulum string rotary driving structure is used for driving the pendulum string frame to move;
and the feeding station and the string swinging station are both positioned on the movable stroke of the sliding seat.
Optionally, the first pendulum string linear driving structure includes a first pendulum string linear driving motor, a first pendulum string driving gear, and a first pendulum string driving rack, a base of the first pendulum string linear driving motor is disposed on the sliding seat, the first pendulum string linear driving motor has a third output shaft rotatably mounted along an up-down axis, the first pendulum string driving gear is disposed on the third output shaft and rotates coaxially with the third output shaft, the first pendulum string driving rack is disposed on the rack, and the first pendulum string driving rack extends in a front-back direction and is externally engaged with the first pendulum string driving gear; and/or the presence of a gas in the gas,
the second pendulum string linear driving structure comprises a second pendulum string linear driving motor, a driving screw, a driving slider and a rotation stopping structure, wherein a base of the second pendulum string linear driving motor is arranged on the sliding seat, the second pendulum string linear driving motor is provided with a fourth output shaft which is rotatably arranged along a left-right axis, the driving screw is arranged in a left-right extending mode and is connected with the fourth output shaft in a driving mode, the driving slider is provided with a threaded hole which extends in the left-right direction in a penetrating mode and is used for the driving screw to penetrate through, the driving slider is fixedly arranged on the arranging seat, and the rotation stopping structure is arranged between the arranging seat and the sliding seat; and/or the presence of a gas in the gas,
the third pendulum string linear driving structure comprises a third pendulum string linear driving motor, a third pendulum string driving gear and a third pendulum string driving rack, a base of the third pendulum string linear driving motor is arranged on the placement seat, the third pendulum string linear driving motor is provided with a fifth output shaft which is rotatably arranged along a front-back axial line, the third pendulum string driving gear is arranged on the fifth output shaft and rotates coaxially with the fifth output shaft, the third pendulum string driving rack is arranged at the upper end of the placement arm, and the third pendulum string driving rack extends along the vertical direction and is externally meshed with the third pendulum string driving gear; and/or the presence of a gas in the gas,
the pendulum string rotary driving structure comprises a pendulum string rotary driving motor, a base of the pendulum string rotary driving motor is installed at the lower end of the placement arm, the pendulum string rotary driving motor is provided with a sixth output shaft which is installed in a rotating mode along the vertical axis, and the sixth output shaft is connected with the upper end of the pendulum string frame in a driving mode.
Optionally, the transfer assembly comprises:
a transfer driving motor, the base of which is mounted on the frame, and which has a transfer output shaft rotatably mounted along a left-right axis;
the conveying driving rod extends along the left-right direction and is in driving connection with the conveying output shaft;
the synchronous belt component comprises a driving wheel and a driven wheel which are arranged at intervals in the front-back direction, and a synchronous belt arranged between the driving wheel and the driven wheel, the driving wheel is arranged on the transfer driving rod and rotates coaxially with the transfer driving rod, and the driven wheel is rotatably arranged on the rack; and the number of the first and second groups,
the upper surface of the synchronous belt is used for bearing the glass plate.
Optionally, the automatic string turning and placing machine further comprises a positioning assembly, and the positioning assembly comprises:
the positioning and clamping cylinder group comprises a plurality of positioning cylinders which are arranged on the frame and positioned at the feeding station and/or the stringing station and is used for circumferentially limiting the glass plate; and the number of the first and second groups,
and the stopping cylinder group comprises a stopping cylinder arranged on the frame and positioned between the feeding station and the string swinging station.
Optionally, the turning assembly comprises a turning sucker assembly for sucking the solar cell string;
the string swinging component comprises a string swinging sucker component and is used for sucking the solar cell string;
the utility model discloses a suction cup, including the sucking disc installation seat, the sucking disc installation seat is formed with the intercommunication sucking disc, the lateral wall of upset sucking disc subassembly and/or pendulum cluster sucking disc subassembly includes the sucking disc and supplies the sucking disc mount pad of sucking disc installation, be formed with the air flue of intercommunication sucking disc in the sucking disc mount pad, the lateral wall of sucking disc mount pad is equipped with a plurality of intercommunications the induction port of air flue.
Optionally, the automatic string machine of turning over still includes the location subassembly of shooing, the location subassembly of shooing is including locating the frame, and be located the camera of shooing of string station of pendulum is used for the location unloading the solar cell cluster in on the glass board.
The utility model also provides a solar module production line, including automatic upset pendulum cluster machine, automatic upset pendulum cluster machine includes:
the device comprises a rack, a plurality of solar cell strings and a plurality of feeding stations, wherein the rack is provided with a feeding station and a string arranging station which are distributed along the front-back direction, and the feeding station is used for guiding a glass plate loaded with the solar cell strings;
the overturning assembly is used for picking up the solar cell string on the glass plate at the feeding station and overturning the solar cell string up and down;
the transfer assembly is used for transferring the glass plate which is positioned at the feeding station and is removed with the solar cell string to the string arranging station; and the number of the first and second groups,
and the string swinging assembly is used for picking up the solar cell string after the turning on the turning assembly is finished, transferring and positioning the solar cell string to a glass plate at the string swinging station.
The utility model provides an among the technical scheme, solar cell cluster material loading extremely material loading station department, the upset subassembly picks up to be in the solar cell cluster, and will the solar cell cluster overturns from top to bottom, at this moment, solar cell cluster and glass board separation, transfer the subassembly with empty glass board transfer extremely pendulum cluster station department, the pendulum cluster subassembly picks up the solar cell cluster after the upset completion on the upset subassembly, and will the solar cell cluster is transferred and is fixed a position to being in on the glass board of pendulum cluster station department, realized the automatic upset and the location of solar cell cluster, improve the production efficiency of product.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the structures shown in the drawings without creative efforts.
Fig. 1 is a schematic perspective view of an embodiment (an angle) of an automatic turning and string placing machine according to the present invention;
FIG. 2 is a schematic perspective view of the automatic flipping and string placing machine (at another angle) of FIG. 1;
FIG. 3 is a perspective view of the flip assembly of FIG. 1;
FIG. 4 is a perspective view of the pendulum assembly of FIG. 1 (at an angle);
FIG. 5 is an enlarged view of detail A of FIG. 4;
FIG. 6 is a perspective view of the pendulum assembly of FIG. 1 (at another angle);
FIG. 7 is an enlarged schematic view of detail B of FIG. 6;
FIG. 8 is a perspective view of the pendulum assembly of FIG. 1 (at yet another angle);
FIG. 9 is an enlarged schematic view of detail C of FIG. 8;
fig. 10 is a perspective view of the transfer assembly of fig. 1;
fig. 11 is a schematic perspective view of the suction cup and the suction cup holder in fig. 1.
The reference numbers illustrate:
the object of the present invention is to provide a novel and advantageous solution for the above mentioned problems.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
It should be noted that, if the present invention relates to a directional indication, the directional indication is only used to explain the relative position relationship between the components, the motion situation, etc. in a specific posture, and if the specific posture is changed, the directional indication is changed accordingly.
In addition, if there is a description relating to "first", "second", etc. in the embodiments of the present invention, the description of "first", "second", etc. is for descriptive purposes only and is not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In addition, the technical solutions in the embodiments may be combined with each other, but it must be based on the realization of those skilled in the art, and when the technical solutions are contradictory or cannot be realized, the combination of the technical solutions should not be considered to exist, and is not within the protection scope of the present invention.
The development of photovoltaic technology pushes the industry related to solar cells to grow and develop continuously, and the demand of human beings for clean energy of solar energy is increasing at present, in the process of a production process of a photovoltaic silicon crystal cell, a plurality of unit cells with relatively small areas are arranged into cell strings, then the cell strings are arranged and welded in rows to form an assembly, then the cell string assembly is placed on a glass plate for subsequent process production, the cell string assembly needs to be turned over before being assembled with the glass plate, then the cell strings are positioned on the glass plate, however, no equipment of the type can realize automatic turning and positioning of the cell string assembly at present, and the production efficiency is low.
In view of this, the utility model provides a solar module production line, solar module production line includes automatic upset pendulum cluster machine, as long as include the solar module production line of automatic upset pendulum cluster machine all contains the utility model discloses a within the protective range, wherein figure 1 to figure 11 are the utility model provides an automatic upset pendulum cluster machine's an embodiment's schematic diagram.
Referring to fig. 1 to 2, the automatic string turning and arranging machine 100 includes a frame 1, a turning assembly 2, a transfer assembly 3 and a string arranging assembly 4, the frame 1 is provided with a feeding station 11 and a string arranging station 12 which are distributed along the front-back direction, the feeding station 11 is used for guiding a glass plate carrying a solar cell string, the turnover assembly 2 is used for picking up the solar cell string on the glass plate at the feeding station 11, and the solar cell string is turned upside down, the transfer component 3 is used for transferring the glass plate which is positioned at the material loading station 11 and has removed the solar cell string to the string arranging station 12, the string swinging component 4 is used for picking up the solar cell string after the turning on the turning component 2 is completed, and the solar cell string is transferred and positioned onto a glass plate at the string arranging station 12.
The utility model provides an among the technical scheme, solar cell cluster material loading extremely material loading station 11 departments, upset subassembly 2 picks up to be in the solar cell cluster, and will solar cell cluster overturns from top to bottom, at this moment, solar cell cluster and glass board separation, it transfers the glass board that subassembly 3 will be empty to pendulum cluster station 12 department, pendulum cluster subassembly 4 picks up solar cell cluster after the upset completion on the upset subassembly 2, and will solar cell cluster is transferred and is fixed a position to being in on the glass board of pendulum cluster station 12 department, realized the automatic upset and the location of solar cell cluster, improve the production efficiency of product.
The turning assembly 2 picks up the solar cell string on the glass plate and turns the solar cell string up and down, the turning assembly 2 can be a manipulator to turn, in an embodiment, referring to fig. 3, the turning assembly 2 includes a turning mounting seat 21, a turning frame 22, a turning sucker assembly 23, a turning linear driving structure 24 and a turning rotary driving structure 25, the turning mounting seat 21 is movably mounted to the frame 1 along the up-down direction and is located at the loading station 11, the turning frame 22 is rotatably mounted to the turning mounting seat 21 along the left-right direction axis, the turning sucker assembly 23 is arranged on the turning frame 22 and is used for absorbing the solar cell string, the turning linear driving structure 24 is used for driving the turning mounting seat 21 to move, the turning rotary driving structure 25 is used for driving the turning frame 22 to move, so set up, will the pick up, the removal and the upset action of upset subassembly 2 adopt different structures respectively to realize, are convenient for realize upset subassembly 2 is automatic right the upset operation of solar cell cluster, in addition, each action can the independent control, is favorable to realizing the accurate adjustment of operation process.
The flipping linear driving structure 24 is configured to drive the flipping mount 21 to move, and for example, may be a linear driving structure, such as an oil cylinder, an air cylinder, etc., in an embodiment, the flipping linear driving structure 24 includes a flipping linear driving motor 241 and two sprocket transmission structures 242, the flipping linear driving motor 241 has a first output shaft rotatably mounted along a front-back axis, the two sprocket transmission structures 242 are respectively disposed on the left and right sides of the flipping mount 21, each sprocket transmission structure 242 includes a driving sprocket 2421 and a driving sprocket 2422 distributed in an up-down direction, and a transmission chain 2423 disposed between the driving sprocket 2421 and the transmission sprocket 2422, the transmission sprocket 2422 is drivingly connected to the first output shaft, the driving sprocket 2421 is rotatably mounted on the frame 1 along an axis extending in a left-right direction, wherein the left and right ends of the flipping mount 21 are respectively disposed on the two transmission chains 2423, adopt chain drive's mode, the stroke is controllable, is convenient for upset sucking disc subassembly 23 absorbs the solar cell cluster, in addition, both ends all set up about upset mount pad 21 the mode of chain drive makes the synchronism of upset mount pad 21 both ends activity is better.
In order to improve the stability of the turnover mounting base 21 in the vertical movement process, in an embodiment, the turnover assembly 2 further includes a guide shaft 261 and a guide sleeve 262, which are movably engaged with each other, the guide shaft 261 extends vertically, one of the guide shaft 261 and the guide sleeve 262 is disposed on the turnover mounting base 21, the other is disposed on the frame 1, the stability of the turnover mounting base 21 in the vertical movement process is improved through the engagement between the guide shaft 261 and the guide sleeve 262, and a plurality of the above-mentioned guide structures can be optionally disposed between the frame 1 and the turnover mounting base 21, so as to further improve the stability of the turnover mounting base 21 in the vertical movement process.
The turnover rotary driving structure 25 is used for driving the turnover frame 22 to move, in an embodiment, the turnover rotary driving structure 25 comprises a turnover rotary driving motor 251, a base of the turnover rotary driving motor 251 is installed on the turnover installation base 21, the turnover rotary driving motor 251 is provided with a second output shaft which is installed in a left-right direction in a rotating mode along an axis, the second output shaft is upwards arranged along the left-right direction, the second output shaft is in driving connection with one end of the turnover frame 22, it needs to be stated that the turnover rotary driving motor 251 is not directly connected with the turnover frame 22, a driving connection structure such as a speed reducer and a coupler is further arranged in the middle of the turnover rotary driving motor 251, and a motor driving mode is adopted, so that automatic control of turnover operation of the turnover frame 22.
Considering that the turning frame 22 can perform the next turning operation without turning back after realizing the turning operation once, in an embodiment, the turning sucker assemblies 23 are two and are respectively arranged on the upper end surface and the lower end surface of the turning frame 22, so that after the turning operation is completed every time, the next turning operation can be realized only by the up-and-down movement of the turning frame 22, and the operation efficiency is improved.
It should be noted that the number and the positions of the turning linear driving mechanism 24, the turning rotary driving mechanism 25, the guiding mechanism and the turning chuck assembly 23 may be set alternatively or simultaneously.
The string swinging assembly 4 picks up the solar cell string after the completion of the turning on the turning assembly 2, and transfers and positions the solar cell string to the glass plate at the string swinging station 12, the string swinging assembly 4 can be a manipulator to realize the transfer and the positioning of the solar cell string, in one embodiment, referring to fig. 4 to 9, the string swinging assembly 4 comprises a sliding seat 41, a placing seat 42, a placing arm 43, a string swinging frame 44, a string swinging sucker assembly 45, a first string swinging linear driving structure 46, a second string swinging linear driving structure 47, a third string swinging linear driving structure 48 and a string swinging rotary driving structure 49, the sliding seat 41 is movably mounted on the rack 1 in the front-back direction, the placing seat 42 is movably mounted on the sliding seat 41 in the left-right direction, the upper end of the placing arm 43 is movably mounted on the placing seat 42 in the up-down direction, the string placing frame 44 is rotatably installed at the lower end of the placing arm 43 along the vertical axis, the string placing sucker assembly 45 is arranged on the string placing frame 44 and used for sucking the solar cell string, the first string placing linear driving structure 46 is used for driving the sliding seat 41 to move, the second string placing linear driving structure 47 is used for driving the placing seat 42 to move, the third string placing linear driving structure 48 is used for driving the placing arm 43 to move, and the string placing rotary driving structure 49 is used for driving the string placing frame 44 to move, wherein the feeding station 11 and the string placing station 12 are both positioned on the moving stroke of the sliding seat 41, so that the spatial position movement and the rotation of the string placing sucker assembly 45 are respectively realized by adopting different structures, and the automatic string placing operation of the string placing sucker assembly 45 on the solar cell string is conveniently realized, in addition, each action can be independently controlled, and the precise adjustment of the operation process is favorably realized.
The first oscillating linear driving structure 46 is used to drive the sliding seat 41 to move, for example, it may be a linear driving structure, such as an oil cylinder, an air cylinder, etc., in an embodiment, referring to fig. 6 to 7, the first oscillating linear driving structure 46 includes a first oscillating linear driving motor 461, a first oscillating driving gear 462 and a first oscillating driving rack 463, a base of the first oscillating linear driving motor 461 is disposed on the sliding seat 41, the first oscillating linear driving motor 461 has a third output shaft rotatably mounted along a vertical axis, the first oscillating driving gear 462 is disposed on the third output shaft and rotates coaxially with the third output shaft, the first oscillating driving rack 463 is disposed on the machine frame 1, the first oscillating driving rack 463 extends in a front-back direction and is engaged with the first oscillating driving gear 462, through the driving mode of the gear and the rack, the moving stroke of the sliding seat 41 is convenient to be accurately controlled, and the solar cell string is convenient to be positioned in the string swinging operation process.
In an embodiment, referring to fig. 4 to 5, the second pendulum string linear driving structure 47 is configured to drive the placement seat 42 to move, for example, it may be a linear driving structure, such as an oil cylinder, an air cylinder, and the like, where the second pendulum string linear driving structure 47 includes a second pendulum string linear driving motor 471, a driving screw 472, a driving slider 473, and a rotation stopping structure 474, a base of the second pendulum string linear driving motor 471 is disposed on the sliding seat 41, the second pendulum string linear driving motor 471 has a fourth output shaft 473 installed along a left-right axis in a rotating manner, the driving screw 472 extends in a left-right direction, the driving screw 472 is connected to the fourth output shaft in a driving manner, the driving slider 473 is provided with a threaded hole extending in a left-right direction through the driving slider 473, the driving slider is fixedly mounted on the placement seat 42, the rotation stopping structure 474 is disposed between the placement seat 42 and the sliding seat 41, through the matching driving mode of the nut and the screw rod, the moving stroke of the placing seat 42 is convenient to be accurately controlled, and the solar cell string is convenient to be positioned in the string swinging operation process.
The third oscillating string linear driving structure 48 is used to drive the placing arm 43 to move, and for example, may be a linear driving structure, such as an oil cylinder, an air cylinder, etc., in an embodiment, referring to fig. 8 to 9, the third oscillating string linear driving structure 48 includes a third oscillating string linear driving motor 481, a third oscillating string driving gear 482 and a third oscillating string driving rack 483, a base of the third oscillating string linear driving motor 481 is disposed on the placing base 42, the third oscillating string linear driving motor 481 has a fifth output shaft rotatably mounted along a front-rear axis, the third oscillating string driving gear 482 is disposed on the fifth output shaft and rotates coaxially with the fifth output shaft, the third oscillating string driving rack 483 is disposed at an upper end of the placing arm 43, the third oscillating string driving rack 483 extends in a vertical direction and is externally engaged with the third oscillating string driving gear 482, through the driving mode of the gear rack, the moving stroke of the arranging arm 43 is convenient to be accurately controlled, and the solar cell string is convenient to be positioned in the string swinging operation process.
The pendulum string rotation driving structure 49 is configured to drive the pendulum string frame 44 to move, in an embodiment, the pendulum string rotation driving structure 49 includes a pendulum string rotation driving motor 491, a base of the pendulum string rotation driving motor 491 is installed at a lower end of the placement arm 43, the pendulum string rotation driving motor 491 has a sixth output shaft rotatably installed along a vertical axis, the sixth output shaft is drivingly connected to an upper end of the pendulum string frame 44, it should be noted that the pendulum string rotation driving motor 491 is not directly connected to the pendulum string frame 44, and a driving connection structure such as a speed reducer and a coupling is further provided in the middle of the pendulum string rotation driving motor, so that the pendulum string operation of the pendulum string frame 44 is automatically controlled in a motor driving manner.
The specific configurations of the first, second, third, and third oscillating series linear driving mechanisms 46, 47, 48, and 49 may be alternatively or simultaneously provided.
The transfer assembly 3 is used for transferring the glass plate which is located at the feeding station 11 and from which the solar cell string is removed to the string placing station 12, the transfer assembly 3 may be in a transmission form such as a conveyor belt, in an embodiment, referring to fig. 10, the transfer assembly 3 includes a transfer driving motor 31, a transfer driving rod 32 and a synchronous belt assembly 33, a base of the transfer driving motor 31 is mounted on the frame 1, the transfer driving motor 31 has a transfer output shaft rotatably mounted along a left-right axis, the transfer driving rod 32 extends along a left-right direction, the transfer driving rod 32 is in driving connection with the transfer output shaft, the synchronous belt assembly 33 includes driving wheels 331 and driven wheels 332 arranged along a front-back direction at intervals, and a synchronous belt 333 arranged between the driving wheels 331 and the driven wheels 332, the driving wheels 331 are arranged on the transfer driving rod 32, and with the coaxial rotation of transfer actuating lever 32, from the installation of driving wheel 332 rotation in frame 1, the upper surface of hold-in range 333 is used for bearing the glass board, so sets up, goes to ask through the hold-in range 333 of facet and carries the glass board, simple structure is convenient for the conveying of glass board.
When the glass plate is located at the feeding station 11 or the stringing station 12, the glass plate needs to be positioned, and meanwhile, in order to ensure that the glass plate between the two stations does not interfere, a stop structure needs to be provided to separate the glass plate, specifically, in one embodiment, please refer to fig. 10 continuously, the automatic turnover stringing machine 100 further includes a positioning assembly 5, the positioning assembly 5 includes a positioning and clamping cylinder group and a stop cylinder 52 group, the positioning and clamping cylinder group includes a plurality of positioning cylinders 51 which are arranged at the frame 1 and located at the feeding station 11 and/or the stringing station 12 and are used for circumferentially limiting the glass plate, the stop cylinder 52 group includes a stop cylinder 52 which is arranged at the frame 1 and located between the feeding station 11 and the stringing station 12, and thus, positioning of the glass plate on the feeding station 11 or the stringing station 12 is realized, and the glass plate can be orderly transferred between the two stations, so that the glass plate has a better effect.
In the embodiment of the present invention, no matter the turning sucker component 23 or the string-swinging sucker component 45 utilizes the negative pressure of the sucker 61 to pick up the string of solar cells, in order to improve the stability of the string of solar cells in the circulation process, in an embodiment, please refer to fig. 11, the turning sucker component 23 and/or the string-swinging sucker component 45 comprises a sucker 61 and a sucker mounting seat 62 for mounting the sucker 61, an air passage communicating with the sucker 61 is formed in the sucker mounting seat 62, a plurality of air inlets 63 communicating with the air passage are formed on the outer side wall of the sucker mounting seat 62, any one of the air inlets 63 can independently generate the negative pressure in the sucker 61, so that when one of the air inlets 63 is blocked, the other air inlet 63 can timely supplement the negative pressure, so that the string of solar cells can be firmly adsorbed, the stability of the solar cell in the serial circulation process is improved.
In addition, it should be noted that the suckers 61 on the string placing sucker assembly 45 can be partially controlled, for example, a part of the solar cell string can be placed on the glass plate first, and then the other part of the solar cell string is adjusted, so that the solar cell string of each part can be well positioned on the glass plate, and the solar cell string needs to be photographed by the auxiliary positioning photographing assembly 7 in the position adjustment process.
In an embodiment, for example, the solar cell module includes 6 strings of solar cell strings, the turning module 2 is used for grabbing and turning the 6 strings of solar cell strings simultaneously, after turning is completed, the string swinging module 4 firstly swings and locates 3 strings of solar cell strings in the string swinging module, and after the position is determined and adjusted, the string swinging and locating of the other 3 strings of solar cell strings is realized, so that the 6 strings of solar cell strings are accurately located with each other and with the glass plate.
The above is only the optional embodiment of the present invention, and not therefore the limit to the patent scope of the present invention, all the equivalent structures made by the contents of the specification and the drawings, or directly or indirectly applied to other related technical fields, are included in the patent protection scope of the present invention.
Claims (10)
1. The utility model provides an automatic upset pendulum cluster machine for solar module production line, its characterized in that, automatic upset pendulum cluster machine includes:
the device comprises a rack, a plurality of solar cell strings and a plurality of feeding stations, wherein the rack is provided with a feeding station and a string arranging station which are distributed along the front-back direction, and the feeding station is used for guiding a glass plate loaded with the solar cell strings;
the overturning assembly is used for picking up the solar cell string on the glass plate at the feeding station and overturning the solar cell string up and down;
the transfer assembly is used for transferring the glass plate which is positioned at the feeding station and is removed with the solar cell string to the string arranging station; and the number of the first and second groups,
and the string swinging assembly is used for picking up the solar cell string after the turning on the turning assembly is finished, transferring and positioning the solar cell string to a glass plate at the string swinging station.
2. The automatic inverting and oscillating machine of claim 1 wherein said inverting assembly comprises:
the overturning mounting seat is movably mounted to the rack along the vertical direction and is positioned at the feeding station;
the overturning frame is rotatably arranged on the overturning mounting seat along a left-right axis;
the overturning sucker assembly is arranged on the overturning frame and used for sucking the solar cell string;
the overturning linear driving structure is used for driving the overturning mounting seat to move; and the number of the first and second groups,
and the overturning and rotating driving structure is used for driving the overturning frame to move.
3. The automatic string overturning and arranging machine according to claim 2, wherein the overturning linear driving structure comprises an overturning linear driving motor and two chain wheel transmission structures, the overturning linear driving motor is provided with a first output shaft which is rotatably installed along a front-back axis, the two chain wheel transmission structures are respectively arranged on the left side and the right side of the overturning installation seat, each chain wheel transmission structure comprises a driving chain wheel and a driving chain wheel which are distributed in an up-down direction, and a transmission chain arranged between the driving chain wheel and the transmission chain wheel, the transmission chain wheel is in driving connection with the first output shaft, the driving chain wheel is rotatably installed on the machine frame along an axis which extends in a left-right direction, and the left end and the right end of the overturning installation seat are respectively correspondingly arranged on the two transmission chains; and/or the presence of a gas in the gas,
the overturning and rotating driving structure comprises an overturning and rotating driving motor, a base of the overturning and rotating driving motor is installed on the overturning installation base, the overturning and rotating driving motor is provided with a second output shaft which is installed in a rotating mode along a left-right direction axis, and the second output shaft is connected with one end of the overturning frame in a driving mode along the left-right direction; and/or the presence of a gas in the gas,
the overturning assembly further comprises a guide shaft and a guide sleeve which are movably matched with each other, the guide shaft extends up and down, one of the guide shaft and the guide sleeve is arranged on the overturning mounting seat, and the other is arranged on the rack; and/or the presence of a gas in the gas,
the turnover sucker assemblies are arranged in two and are respectively arranged on the upper end face and the lower end face of the turnover frame.
4. The automatic inverting and oscillating machine of claim 1, wherein the oscillating assembly comprises:
the sliding seat is movably arranged on the rack in the front-back direction;
the placing seat is movably arranged on the sliding seat along the left-right direction;
the upper end of the mounting arm is movably mounted on the mounting seat along the vertical direction;
the string swinging frame is rotatably arranged at the lower end of the mounting arm along the vertical axis;
the string swing sucker assembly is arranged on the string swing frame and used for sucking the solar cell string;
the first pendulum string linear driving structure is used for driving the sliding seat to move;
the second pendulum serial linear driving structure is used for driving the placing seat to move;
the third pendulum serial linear driving structure is used for driving the arrangement arm to move; and the number of the first and second groups,
the pendulum string rotary driving structure is used for driving the pendulum string frame to move;
and the feeding station and the string swinging station are both positioned on the movable stroke of the sliding seat.
5. The automatic string overturning machine according to claim 4, wherein the first string swinging linear driving structure comprises a first string swinging linear driving motor, a first string swinging driving gear and a first string swinging driving rack, the base of the first string swinging linear driving motor is arranged on the sliding seat, the first string swinging linear driving motor is provided with a third output shaft which is rotatably arranged along an up-down axis, the first string swinging driving gear is arranged on the third output shaft and coaxially rotates with the third output shaft, the first string swinging driving rack is arranged on the frame, and the first string swinging driving rack extends along a front-back direction and is externally meshed with the first string swinging driving gear; and/or the presence of a gas in the gas,
the second pendulum string linear driving structure comprises a second pendulum string linear driving motor, a driving screw, a driving slider and a rotation stopping structure, wherein a base of the second pendulum string linear driving motor is arranged on the sliding seat, the second pendulum string linear driving motor is provided with a fourth output shaft which is rotatably arranged along a left-right axis, the driving screw is arranged in a left-right extending mode and is connected with the fourth output shaft in a driving mode, the driving slider is provided with a threaded hole which extends in the left-right direction in a penetrating mode and is used for the driving screw to penetrate through, the driving slider is fixedly arranged on the arranging seat, and the rotation stopping structure is arranged between the arranging seat and the sliding seat; and/or the presence of a gas in the gas,
the third pendulum string linear driving structure comprises a third pendulum string linear driving motor, a third pendulum string driving gear and a third pendulum string driving rack, a base of the third pendulum string linear driving motor is arranged on the placement seat, the third pendulum string linear driving motor is provided with a fifth output shaft which is rotatably arranged along a front-back axial line, the third pendulum string driving gear is arranged on the fifth output shaft and rotates coaxially with the fifth output shaft, the third pendulum string driving rack is arranged at the upper end of the placement arm, and the third pendulum string driving rack extends along the vertical direction and is externally meshed with the third pendulum string driving gear; and/or the presence of a gas in the gas,
the pendulum string rotary driving structure comprises a pendulum string rotary driving motor, a base of the pendulum string rotary driving motor is installed at the lower end of the placement arm, the pendulum string rotary driving motor is provided with a sixth output shaft which is installed in a rotating mode along the vertical axis, and the sixth output shaft is connected with the upper end of the pendulum string frame in a driving mode.
6. The automatic inverting and oscillating machine of claim 1 wherein the transfer assembly comprises:
a transfer driving motor, the base of which is mounted on the frame, and which has a transfer output shaft rotatably mounted along a left-right axis;
the conveying driving rod extends along the left-right direction and is in driving connection with the conveying output shaft;
the synchronous belt component comprises a driving wheel and a driven wheel which are arranged at intervals in the front-back direction, and a synchronous belt arranged between the driving wheel and the driven wheel, the driving wheel is arranged on the transfer driving rod and rotates coaxially with the transfer driving rod, and the driven wheel is rotatably arranged on the rack; and the number of the first and second groups,
the upper surface of the synchronous belt is used for bearing the glass plate.
7. The automatic string inverting machine of claim 1, further comprising a positioning assembly, the positioning assembly comprising:
the positioning and clamping cylinder group comprises a plurality of positioning cylinders which are arranged on the frame and positioned at the feeding station and/or the stringing station and is used for circumferentially limiting the glass plate; and the number of the first and second groups,
and the stopping cylinder group comprises a stopping cylinder arranged on the frame and positioned between the feeding station and the string swinging station.
8. The automatic string turning and arranging machine according to claim 1, wherein the turning assembly comprises a turning sucker assembly for sucking the solar cell string;
the string swinging component comprises a string swinging sucker component and is used for sucking the solar cell string;
the utility model discloses a suction cup, including the sucking disc installation seat, the sucking disc installation seat is formed with the intercommunication sucking disc, the lateral wall of upset sucking disc subassembly and/or pendulum cluster sucking disc subassembly includes the sucking disc and supplies the sucking disc mount pad of sucking disc installation, be formed with the air flue of intercommunication sucking disc in the sucking disc mount pad, the lateral wall of sucking disc mount pad is equipped with a plurality of intercommunications the induction port of air flue.
9. The automatic string turning and placing machine of claim 1, further comprising a positioning and photographing assembly, wherein the positioning and photographing assembly comprises a photographing camera arranged on the frame and at the string placing station, and is used for positioning and blanking the solar cell strings on the glass plate.
10. A solar cell module production line, characterized by comprising the automatic inverting and oscillating machine according to any one of claims 1 to 9.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020958798.1U CN212380430U (en) | 2020-05-29 | 2020-05-29 | Automatic turnover string arranging machine and solar cell module production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020958798.1U CN212380430U (en) | 2020-05-29 | 2020-05-29 | Automatic turnover string arranging machine and solar cell module production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212380430U true CN212380430U (en) | 2021-01-19 |
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ID=74179110
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020958798.1U Active CN212380430U (en) | 2020-05-29 | 2020-05-29 | Automatic turnover string arranging machine and solar cell module production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN212380430U (en) |
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2020
- 2020-05-29 CN CN202020958798.1U patent/CN212380430U/en active Active
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