CN212374313U - Automatic material loading and loading device - Google Patents
Automatic material loading and loading device Download PDFInfo
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- CN212374313U CN212374313U CN202020559194.XU CN202020559194U CN212374313U CN 212374313 U CN212374313 U CN 212374313U CN 202020559194 U CN202020559194 U CN 202020559194U CN 212374313 U CN212374313 U CN 212374313U
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Abstract
The utility model discloses an automatic feeding and loading device, which comprises a conveying mechanism, a loading mechanism and a material pushing mechanism, wherein one side of the conveying mechanism is used for loading a transformer into a special carrier; the loading mechanism is arranged above the material sucking assembly and the special carrier and comprises an installation frame, a slide rail arranged on the installation frame, a translation assembly arranged on the slide rail and a loading assembly arranged on the translation assembly; the loading assembly horizontally moves along the sliding rail under the action of the translation assembly; the loading assembly comprises a stroke cylinder arranged on the translation assembly and a pneumatic clamping jaw arranged at the discharge end of the stroke cylinder, and the discharge end of the stroke cylinder is perpendicular to the slide rail and is arranged downwards; the pneumatic clamping jaw is used for clamping the transformer. The utility model discloses can realize full-automatic loading the transformer to special carrier and propelling movement to assigned position, reduce labour cost and improved work efficiency, transformer material loading positioning accuracy is high.
Description
Technical Field
The utility model relates to a transformer production technical field, in particular to automatic material loading device.
Background
In the prior art, high-frequency transformer production needs to be subjected to tests such as appearance inspection, stamp code spraying, high voltage, interlayer insulation and comprehensive characteristics, good product separation and diagonal packaging, various tests need to be connected with different instruments, and connected transformer ports are different.
Based on the above drawbacks, it is necessary to design an automatic loading device to realize the full automatic loading of the transformer. Need realize accurate the transport with full-automatic loading of transformer to special carrier in the test process, the clearance degree of special carrier is only 0.2mm, has guaranteed that the position of transformer on the carrier is accurate, special carrier be accurate sculpture, the tolerance is 0.005 mm.
SUMMERY OF THE UTILITY MODEL
Therefore, there is a need to provide an automatic loading device for loading transformers, which can automatically load transformers to a special carrier and push the transformers to a designated position, thereby reducing labor cost and improving working efficiency, and the loading and positioning accuracy of transformers is high. The automatic loading device is used for loading the transformer to the special carrier and conveying the transformer to a designated position, and comprises a conveying mechanism, a loading mechanism and a pushing mechanism, wherein the loading mechanism is arranged on one side of the conveying mechanism and used for loading the transformer to the special carrier, and the pushing mechanism is arranged on one side of the loading mechanism; the pushing mechanism is arranged on one side of the special carrier and used for pushing the special carrier to a specified position; the conveying mechanism comprises a conveying belt and a material sucking assembly arranged on one side of the conveying belt, and the material sucking assembly is used for conveying the transformer to the lower part of the loading mechanism from the conveying belt; the loading mechanism is arranged above the material sucking assembly and the special carrier and comprises an installation frame, a slide rail arranged on the installation frame, a translation assembly arranged on the slide rail and a loading assembly arranged on the translation assembly; the loading assembly moves horizontally along the slide rail under the action of the translation assembly; the loading assembly comprises a stroke cylinder arranged on the translation assembly and a pneumatic clamping jaw arranged at the discharge end of the stroke cylinder, and the discharge end of the stroke cylinder is perpendicular to the slide rail and is arranged downwards; the pneumatic clamping jaw is used for clamping the transformer.
Further, the conveyer belt is a first line body and a second line body which are arranged in parallel, the discharge ends of the first line body and the second line body are arranged in a staggered mode, and the discharge end of the second line body is shorter than the discharge end of the first line body.
Furthermore, the material sucking assembly is positioned on one side of the second line body and is perpendicular to the conveying direction of the first line body and the second line body; the material sucking assembly comprises a mounting plate, a first guide groove and a second guide groove are arranged on the mounting plate and are perpendicular to the conveying direction, the first guide groove is used for mounting a first electric cylinder, and the second guide groove is used for mounting a second electric cylinder; the telescopic directions of the first electric cylinder and the second electric cylinder are perpendicular to the conveying direction; the discharging ends of the first electric cylinder and the second electric cylinder are provided with trays, grooves are formed in the surfaces of one sides, located on the first line body and the second line body, of the trays, and magnets are arranged in the grooves and used for adsorbing the transformer.
Further, the translation assembly is arranged along the guiding direction of the slide rail and is installed on the mounting frame; the translation subassembly is in including setting up motor on the mounting bracket and with the setting synchronous wheelset on the mounting bracket, the motor with synchronous wheelset connects, synchronous wheelset passes through the hold-in range and connects, the hold-in range cover is established on the synchronous wheelset.
Furthermore, the pushing mechanism comprises a pushing cylinder arranged below the loading mechanism, and the pushing direction of the pushing cylinder is perpendicular to the loading mechanism.
Furthermore, the number of the pneumatic clamping jaws is 2, and the pneumatic clamping jaws are arranged corresponding to the special carrier.
The device further comprises a finished product inductor arranged at the discharge end of the first line body and the discharge end of the second line body, and the finished product inductor is electrically connected with the first line body and the second line body.
Further, the device further comprises a display screen, and the display screen is used for displaying the operating parameters of the device.
Compared with the prior art, the utility model discloses an automatic feeding loading device's beneficial effect:
the automatic feeding and loading device of the utility model has the advantages that the transformer is placed into the conveying belt of the conveying mechanism, the first line body and the second line body of the conveying belt respectively convey the transformer to the discharge end, the finished product inductor of the discharge end senses the transformer, the first line body and the second line body stop conveying, the material sucking cylinder works to convey the transformer on the conveying belt to the position below the loading mechanism, the loading mechanism works, the pneumatic clamping jaw clamps the transformer, a plurality of transformers are conveyed to the special carrier with the clearance of only 0.2mm along the horizontal direction of the slide rail under the action of the translation component, the position of the transformer on the carrier is ensured to be accurate, the special carrier is precisely carved, the tolerance is 0.005mm, the material pushing cylinder of the material pushing mechanism accurately pushes the transformer to a designated position, and the testing position of the transformer in the subsequent operation is ensured to be accurate, and the misdetection is prevented.
Drawings
Fig. 1 is a schematic structural view of an automatic loading device of the present invention;
fig. 2 is a schematic structural view of a conveying mechanism of the automatic loading device of the present invention;
fig. 3 is a schematic structural diagram of the middle pushing mechanism of the present invention.
Detailed Description
The utility model provides an automatic feeding loading device for the full-automatic feeding of transformer, refer to fig. 1 to 3, this automatic feeding loading device for load the transformer to special carrier 40 and carry to the assigned position, including transport mechanism 10, set up one side of transport mechanism 10 be used for load the transformer into special carrier 40 load mechanism 20 and set up in the pushing equipment 30 of loading mechanism 20 one side; the pushing mechanism 30 is arranged at one side of the special carrier 40 and used for pushing the special carrier 40 to a specified position; the conveying mechanism 10 comprises a conveying belt and a material sucking assembly 14 arranged on one side of the conveying belt, wherein the material sucking assembly 14 is used for conveying the transformer from the conveying belt to the lower part of the loading mechanism 20; the loading mechanism 20 is arranged above the material sucking component 14 and the special carrier 40, and the loading mechanism 20 comprises a mounting frame 21, a slide rail 22 arranged on the mounting frame 21, a translation component 23 arranged on the mounting frame 21, and a loading component 24 arranged on the translation component 23; the loading assembly 24 moves horizontally along the slide rail 22 under the action of the translation assembly 23; the loading assembly 24 comprises a stroke cylinder 241 arranged on the translation assembly 23 and a pneumatic clamping jaw 242 arranged at the discharge end of the stroke cylinder 241, and the discharge end of the stroke cylinder 241 is perpendicular to and downward arranged from the slide rail 22; the pneumatic clamping jaws 242 are used for clamping the transformer.
Further, the conveying belt is a first wire body 11 and a second wire body 12 which are arranged in parallel, the discharge ends of the first wire body 11 and the second wire body 12 are arranged in a staggered mode, and the discharge end of the second wire body 12 is shorter than the discharge end of the first wire body 11; in this embodiment, the conveyer belt is two line bodies that are parallel to each other the utility model discloses an in another embodiment, the conveyer belt can be a plurality of line bodies that are parallel to each other the utility model discloses in, can realize carrying 2 and the transformer more than 2 simultaneously.
Further, the material suction assembly 14 is located at one side of the second wire body 12, and is arranged perpendicular to the conveying direction of the first wire body 11 and the second wire body 12; the material sucking component 14 comprises a mounting plate 141, wherein a first guide groove 142 and a second guide groove 143 which are perpendicular to the conveying direction are arranged on the mounting plate 141, the first guide groove 142 is used for mounting a first electric cylinder 144, and the second guide groove 143 is used for mounting a second electric cylinder 145; the extension and contraction directions of the first electric cylinder 144 and the second electric cylinder 145 are perpendicular to the conveying direction; the discharge ends of the first electric cylinder 144 and the second electric cylinder 145 are provided with a tray 146, one side surfaces of the tray 146, which are located on the first wire body 11 and the second wire body 12, are provided with grooves, and magnets are arranged in the grooves and used for adsorbing the transformer. In this embodiment, the transfer of the transformer from the conveyor belt to below the loading mechanism 20 is achieved by providing the pick-up assembly 14. Through the absorption that sets up magnet pin to the transformer, accurate transport the transformer.
Further, the translation assembly 23 is arranged along the guiding direction of the slide rail 22 and is mounted on the mounting frame 21; translation subassembly 23 is including setting up motor 231 on the mounting bracket 21 and with set up synchronous wheelset on the mounting bracket 21, motor 231 with synchronous wheelset 232 connects, synchronous wheelset 232 passes through the hold-in range 233 and connects, the hold-in range 233 cover is established on synchronous wheelset 232. The motor 231 rotates to drive the synchronous wheel set 232 to rotate, the synchronous belt 233 rotates, and the synchronous belt 233 drives the loading mechanism 20 to move along the slide rail 22 in the horizontal direction.
Further, the pushing mechanism 30 includes a pushing cylinder disposed below the loading mechanism 20, and a pushing direction of the pushing cylinder is perpendicular to the loading mechanism 20. In this embodiment, the pushing cylinder pushes the transformer to a designated position.
Further, the number of the pneumatic clamping jaws 242 is 2, and the pneumatic clamping jaws are arranged corresponding to the special carrier 40.
Further, the device further comprises a finished product inductor 13 respectively arranged at the discharge ends of the first wire body 11 and the second wire body 12, and the finished product inductor 13 is electrically connected with the first wire body 11 and the second wire body 12. In this embodiment, the finished product sensor 13 senses a transformer, and sends a signal to the first wire 11 and the second wire 12 to stop conveying.
Further, the intelligent control system also comprises a display screen 15, wherein the display screen 15 is used for displaying the parameters of the equipment operation, so that the intelligent control of the equipment and the visual display of data are realized.
Compared with the prior art, the utility model discloses an automatic feeding loading device's beneficial effect:
the automatic feeding and loading device of the utility model has the advantages that the transformer is placed into the conveying belt of the conveying mechanism 10, the first line body 11 and the second line body 12 of the conveying belt respectively convey the transformer to the discharge end, the finished product sensor 13 of the discharge end senses the transformer, the first line body 11 and the second line body 12 stop conveying, the material suction cylinder works to convey the transformer on the conveying belt to the position below the loading mechanism 20, the loading mechanism 20 works, the pneumatic clamping jaws 242 clamp the transformer, a plurality of transformers are conveyed to the special carrier 40 with the clearance of only 0.2mm along the horizontal direction of the slide rail 22 under the action of the translation component 23, the position of the transformer on the carrier is ensured to be accurate, the special carrier 40 is precisely carved, the tolerance is 0.005mm, the material pushing cylinder of the material pushing mechanism 30 accurately pushes the transformer to a designated position, the accurate test position of the transformer in subsequent operation is ensured, and misdetection is prevented.
The technical features of the above embodiments can be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the above embodiments are not described, but should be considered as the scope of the present specification as long as there is no contradiction between the combinations of the technical features. The above examples only represent some embodiments of the present invention, and the description thereof is more specific and detailed, but not to be construed as limiting the scope of the present invention. It should be noted that, for those skilled in the art, without departing from the spirit of the present invention, several variations and modifications can be made, which are within the scope of the present invention. Therefore, the protection scope of the present invention should be subject to the appended claims.
Claims (8)
1. An automatic loading device is used for loading a transformer into a special carrier and conveying the transformer to a designated position, and is characterized by comprising a conveying mechanism, a loading mechanism and a pushing mechanism, wherein the loading mechanism is arranged on one side of the conveying mechanism and used for loading the transformer into the special carrier, and the pushing mechanism is arranged on one side of the loading mechanism;
the pushing mechanism is arranged on one side of the special carrier and used for pushing the special carrier to a specified position;
the conveying mechanism comprises a conveying belt and a material sucking assembly arranged on one side of the conveying belt, and the material sucking assembly is used for conveying the transformer to the lower part of the loading mechanism from the conveying belt;
the loading mechanism is arranged above the material sucking assembly and the special carrier and comprises an installation frame, a slide rail arranged on the installation frame, a translation assembly arranged on the slide rail and a loading assembly arranged on the translation assembly; the loading assembly moves horizontally along the slide rail under the action of the translation assembly; the loading assembly comprises a stroke cylinder arranged on the translation assembly and a pneumatic clamping jaw arranged at the discharge end of the stroke cylinder, and the discharge end of the stroke cylinder is perpendicular to the slide rail and is arranged downwards; the pneumatic clamping jaw is used for clamping the transformer.
2. The automatic material loading and unloading device according to claim 1, wherein the conveyor belt is a first wire and a second wire arranged parallel to each other, the discharge ends of the first wire and the second wire are staggered and the discharge end of the second wire is shorter than the discharge end of the first wire.
3. The automatic loading and unloading device according to claim 2, wherein the suction assembly is located on one side of the second wire body and is arranged perpendicular to the conveying direction of the first wire body and the second wire body; the material sucking assembly comprises a mounting plate, a first guide groove and a second guide groove are arranged on the mounting plate and are perpendicular to the conveying direction, the first guide groove is used for mounting a first electric cylinder, and the second guide groove is used for mounting a second electric cylinder; the telescopic directions of the first electric cylinder and the second electric cylinder are perpendicular to the conveying direction; the discharging ends of the first electric cylinder and the second electric cylinder are provided with trays, grooves are formed in the surfaces of one sides, located on the first line body and the second line body, of the trays, and magnets are arranged in the grooves and used for adsorbing the transformer.
4. The automatic material loading and unloading device according to claim 1, wherein the translation assembly is arranged along a guide direction of the slide rail and mounted on the mounting frame; the translation subassembly is in including setting up motor on the mounting bracket and with the setting synchronous wheelset on the mounting bracket, the motor with synchronous wheelset connects, synchronous wheelset passes through the hold-in range and connects, the hold-in range cover is established on the synchronous wheelset.
5. The automatic loading and unloading device according to claim 1, wherein the pushing mechanism includes a pushing cylinder disposed below the loading mechanism, and a pushing direction of the pushing cylinder is perpendicular to the loading mechanism.
6. The automatic loading and unloading device according to claim 3, wherein the number of the pneumatic clamping jaws is 2, and the pneumatic clamping jaws are arranged corresponding to the special carrier.
7. The automatic loading and unloading device of claim 2, further comprising a product sensor disposed at the discharge end of each of the first and second wire bodies, the product sensor being electrically connected to the first and second wire bodies.
8. The automatic material loading device according to claim 7, further comprising a display screen for displaying parameters of the operation of the apparatus.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020559194.XU CN212374313U (en) | 2020-04-15 | 2020-04-15 | Automatic material loading and loading device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020559194.XU CN212374313U (en) | 2020-04-15 | 2020-04-15 | Automatic material loading and loading device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212374313U true CN212374313U (en) | 2021-01-19 |
Family
ID=74160344
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020559194.XU Active CN212374313U (en) | 2020-04-15 | 2020-04-15 | Automatic material loading and loading device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN212374313U (en) |
-
2020
- 2020-04-15 CN CN202020559194.XU patent/CN212374313U/en active Active
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