CN212365602U - Low-voltage line production system - Google Patents
Low-voltage line production system Download PDFInfo
- Publication number
- CN212365602U CN212365602U CN202021894163.6U CN202021894163U CN212365602U CN 212365602 U CN212365602 U CN 212365602U CN 202021894163 U CN202021894163 U CN 202021894163U CN 212365602 U CN212365602 U CN 212365602U
- Authority
- CN
- China
- Prior art keywords
- area
- assembly
- production system
- low
- line
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Landscapes
- Automatic Assembly (AREA)
Abstract
The application discloses low pressure line production system, this low pressure line production system includes: the device comprises a main material channel, a first processing area and a second processing area, wherein the first processing area and the second processing area are arranged on two sides of the main material channel; the first processing area comprises a structure assembly area, a cache area and a general assembly area, wherein the structure assembly area and the cache area are sequentially distributed along the material moving direction and are used for assembling the frame structure, and the general assembly area is used for assembling components into the frame structure and is connected through a lead; the second processing area comprises a drawer assembly area used for installing components into the drawer and connected through a lead. Fixed production is adopted in low pressure line production among the correlation technique has been solved in this application, leads to producing the line overall arrangement mixed and disorderly, and product logistics route is complicated and retrencies inadequately, has the problem of efficiency and potential safety hazard.
Description
Technical Field
The application relates to the field of electrical equipment production, in particular to a low-voltage line production system.
Background
Electrical plants are representative of the discrete manufacturing industry and are all produced around a project. The product and production flow are seriously differentiated due to project design, wherein fixed production (products are in the same area from beginning to end) is adopted in low-voltage line production, so that the production line layout is disordered, the product logistics route is complex and not simple enough, and the efficiency and potential safety hazard exist.
Aiming at the problems that the layout of a production line is disordered, the logistics route of a product is complex and not simplified, and efficiency and potential safety hazards exist due to the fact that fixed production is adopted in low-voltage line production in the related technology, an effective solution is not provided at present.
SUMMERY OF THE UTILITY MODEL
The main aim at of this application provides a low pressure line production system to solve low pressure line production among the correlation technique and adopt fixed production, lead to producing the line overall arrangement mixed and disorderly, product logistics route is complicated and retrench inadequately, has the problem of efficiency and potential safety hazard.
In order to achieve the above object, the present application provides a low-voltage line production system including: the device comprises a main material channel, a first processing area and a second processing area, wherein the first processing area and the second processing area are arranged on two sides of the main material channel; the first processing area comprises a structure assembly area and a final assembly area, wherein the structure assembly area is used for assembling the frame structure, and the final assembly area is used for assembling components into the frame structure and is connected through a lead; the second processing area comprises a drawer assembly area used for installing components into the drawer and connected through a lead.
Further, the structure assembly area comprises a plurality of lifting assembly platforms and first material areas positioned on two sides of the lifting assembly platforms, and the plurality of lifting assembly platforms are sequentially distributed along the material moving direction; and a material transfer vehicle and a chassis transfer vehicle.
Furthermore, the structure assembly area further comprises a cache area arranged between the structure assembly area and the final assembly area.
Further, the drawer fitting region includes: the conveying flow line is arranged along the moving direction of the materials; the drawer assembling workbench is positioned on two sides of the conveying production line; the second material area is positioned on one side of the conveying production line, which is far away from the main material channel; and a drawer finished product turnover vehicle and a carrier turnover vehicle.
Further, the drawer assembling workbenches are arranged on two sides of the conveying production line in an alternating mode.
Further, the assembly area comprises an element assembly area, a secondary line installation area, a primary line installation area, an electrifying detection area, a packaging area and a third material area, wherein the element assembly area is distributed along the transverse direction, the secondary line installation area is used for connecting elements through control lines, the primary line installation area is used for connecting the elements through current transmission lines, and the electrifying detection area is used for connecting the elements; wherein, component assembly area, secondary line installing zone, primary line installing zone, circular telegram detection zone and packing district set gradually along material direction of delivery, third material district with component assembly area, secondary line installing zone, primary line installing zone are side by side, and press close to main material passageway sets up.
Furthermore, the second material area and the third material area both comprise a plurality of material frames and wire harness frames which are sequentially distributed along the material conveying direction.
Further, the wire harness bracket includes: the wire harness rack comprises a rack body, a cross rod and a bracket for storing wire harnesses; the transverse rods are sequentially fixed on the frame body along the longitudinal direction; the support is fixed on the cross rod and is provided with a plurality of supports along the length direction of the cross rod.
Furthermore, the electrified detection area comprises at least two detection stations, each detection station is surrounded by a fence, and one side of the fence close to the chassis transfer trolley is provided with an automatic sliding door and an access control system.
Further, the processing device also comprises first auxiliary material channels positioned on two sides of the main material channel, the first processing area is positioned between the main material channel and one of the first auxiliary material channels, and the second processing area is positioned between the main material channel and the other first auxiliary material channel.
Furthermore, the device also comprises a second auxiliary material channel positioned at two ends of the main material channel so as to communicate the main material channel with the first auxiliary material channel.
In the embodiment of the application, a production line is divided into different areas, and a main material channel, a first processing area and a second processing area are arranged on two sides of the main material channel; the first processing area comprises a structure assembly area, a cache area and a general assembly area, wherein the structure assembly area and the cache area are sequentially distributed along the material moving direction and are used for assembling the frame structure, and the general assembly area is used for assembling components into the frame structure and is connected through a lead; the second processing area is including being used for packing into the drawer with components and parts and the drawer assembly area of connecting through the wire, has reached and has divided the different regions with the production line, makes mixed and disorderly production site planning orderly purpose to realized improving production safety, the transport efficiency and the production efficiency's in the promotion production process technical effect, and then the low-voltage line production who has solved among the correlation technique adopts fixed production, lead to producing the line overall arrangement mixed and disorderly, product logistics route is complicated and retrencies inadequately, there is the problem of efficiency and potential safety hazard.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this application, serve to provide a further understanding of the application and to enable other features, objects, and advantages of the application to be more apparent. The drawings and their description illustrate the embodiments of the invention and do not limit it. In the drawings:
FIG. 1 is a schematic diagram according to an embodiment of the present application;
FIG. 2 is a schematic illustration of a final assembly area according to an embodiment of the present application;
FIG. 3 is a schematic view of a drawer assembly area according to an embodiment of the present application;
FIG. 4 is a schematic view of a wire harness rack according to an embodiment of the present application;
the device comprises a main material channel 1, a first processing area 2, a second material area 3, a drawer assembling workbench 4, a conveying production line 5, a drawer assembling area 6, a second auxiliary material channel 7, a first material area 8, a lifting assembling table 9, a structure assembling area 10, a buffer area 11, a second processing area 12, a general assembling area 13, a third material area 14, a first auxiliary material channel 15, a power-on detection area 16, a detection station 17, a fence 18, a finished product storage area 19, a primary line mounting area 20, a wire harness frame 21, a secondary line mounting area 22 and an element mounting area 23.
Detailed Description
In order to make the technical solutions better understood by those skilled in the art, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are only partial embodiments of the present application, but not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.
It should be noted that the terms "first," "second," and the like in the description and claims of this application and in the drawings described above are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order. It should be understood that the data so used may be interchanged under appropriate circumstances such that embodiments of the application described herein may be used.
In this application, the terms "upper", "lower", "inside", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings. These terms are used primarily to better describe the present application and its embodiments, and are not used to limit the indicated devices, elements or components to a particular orientation or to be constructed and operated in a particular orientation.
Moreover, some of the above terms may be used to indicate other meanings besides the orientation or positional relationship, for example, the term "on" may also be used to indicate some kind of attachment or connection relationship in some cases. The specific meaning of these terms in this application will be understood by those of ordinary skill in the art as appropriate.
Furthermore, the terms "disposed," "provided," "connected," "secured," and the like are to be construed broadly. For example, "connected" may be a fixed connection, a detachable connection, or a unitary construction; can be a mechanical connection, or an electrical connection; may be directly connected, or indirectly connected through intervening media, or may be in internal communication between two devices, elements or components. The specific meaning of the above terms in the present application can be understood by those of ordinary skill in the art as appropriate.
In addition, the term "plurality" shall mean two as well as more than two.
It should be noted that the embodiments and features of the embodiments in the present application may be combined with each other without conflict. The present application will be described in detail below with reference to the embodiments with reference to the attached drawings.
As shown in fig. 1 to 4, an embodiment of the present application provides a low-voltage line production system including: the device comprises a main material channel 1, a first processing area 2 and a second processing area 12, wherein the first processing area and the second processing area are arranged on two sides of the main material channel 1; the first processing area 2 comprises a structure assembly area 10 and a general assembly area 13, wherein the structure assembly area 10 is used for assembling a frame structure, and the general assembly area 13 is used for assembling components into the frame structure and is connected through a lead; the second processing area 12 includes a drawer assembly area 6 for loading components into drawers and connecting them by wires.
In the embodiment, the main material channel 1 is divided into a first processing area 2 and a second processing area 12 which are arranged in parallel, the processing of different procedures of products can be completed in the first processing area 2 and the second processing area 12, the first processing area 2 and the second processing area 12 are matched with each other and do not interfere with each other, wherein, a structure assembling area 10 in the second processing area 12 mainly completes the assembly of a frame structure of the products and is realized through a workbench and a material rack, a general assembly assembling area 13 is mainly used for completing the connection of wires between parts and comprises a current wire and a control wire, a drawer assembling area 6 is only arranged in the first processing area 2, the drawer assembling procedure is realized in the area, the structure assembling area 10 and the general assembly assembling area 13 are arranged in series along the transverse direction, a buffer area 11 arranged between the structure assembling area 10 and the general assembly assembling area 13 is further included, the products completed in the structure assembling area 10 can be temporarily stored through the buffer area 11, avoid the product of structure assembly district 10 production to be greater than behind the consumption of subsequent handling, chaotic problem is deposited to the product, through dividing the different regions of production line, make mixed and disorderly production site plan neatly pleasing to the eye, and improve the production security, the circulation of product is realized to accessible turnover vehicle in each district, promote the conveying efficiency in the production process, thereby realized improving the production security, the conveying efficiency and the production efficiency's in the promotion production process technical effect, and then solved the low-pressure line production among the correlation technique and adopted fixed production, lead to producing the line overall arrangement mixed and disorderly, product logistics route is complicated and retrench inadequately, there is the problem of efficiency and potential safety hazard.
As shown in fig. 1 to 4, the structure assembly area 10 includes a plurality of lifting assembly platforms 9 and first material areas 8 located at two sides of the lifting assembly platforms 9, and the plurality of lifting assembly platforms 9 are sequentially distributed along the material moving direction; and a material transfer vehicle and a chassis transfer vehicle. The lifting assembly platform 9 can be arranged to be four in transverse distribution, the first material area 8 is composed of a plurality of goods shelves, a plurality of layers of shelves and a drawer sheet metal part vehicle, the assembly of the frame structure is mainly realized, the lifting assembly platform can be adapted to workers with different heights to use, and the lifting structure can be a scissor type lifting structure.
As shown in fig. 1 to 4, the drawer mounting section 6 includes: the conveying flow line 5 is arranged along the moving direction of the materials; the drawer assembling workbench 4 is positioned on two sides of the conveying production line 5; the second material area 3 is positioned on one side of the conveying pipeline 5 far away from the main material channel 1; and a drawer finished product turnover vehicle and a carrier turnover vehicle.
Specifically, it should be noted that the drawer assembly area 6 further includes a plurality of universal bull's eye workbenches and rivet-rotating workbenches located at the front end of the conveying pipeline 5, and a sitting posture workbench with a shelf located between the universal bull's eye workbench and the rivet-rotating workbench, the primary processing of the drawer process is realized through the three types of workbenches, the processed parts flow into the conveying pipeline 5, the drawer assembly workbenches 4 are alternately arranged on two sides of the conveying pipeline 5, a worker can work on the drawer assembly workbenches 4 on two sides of the conveying pipeline 5 to complete the installation of the product, because the connection of partial wires needs to be completed in the area, the second material area 3 is provided, the second material area 3 is composed of a plurality of wire harness frames 21 and a tool car storing the materials, the taking of the worker is convenient, the product at the tail end of the conveying pipeline 5 is the assembled product, the accessible is located the drawer product transfer car (buggy) realization of 5 terminal ends of conveying water line and transports, and drawer product transfer car (buggy) can set up to a plurality ofly, is convenient for improve work efficiency.
As shown in fig. 1 to 4, the assembly mounting area 13 includes component mounting areas distributed in the transverse direction, a secondary wire mounting area 22 for connecting components by control wires, a primary wire mounting area 20 for connecting components by current transmission wires, an energization detecting area 16, a packaging area, and a third material area 14; wherein, component assembly area, secondary line installation area 22, primary line installation area 20, circular telegram detection area 16 and packing district set gradually along material direction of delivery, and third material area 14 is juxtaposed with component assembly area, secondary line installation area 22, primary line installation area 20 to press close to main material passageway 1 and set up. The second material area 3 and the third material area 14 each include a plurality of material racks and wire harness racks 21 that are sequentially distributed in the material conveying direction.
Specifically, it should be noted that the product is connected to accomplish the part wire in final assembly area 13, and the product after having connected the wire gets into the passageway detection zone and detects, and the product that detects inerrably gets into the packing district and packs, and final finished product carries out finished product storage area 19 and preserves, and packing district and finished product storage area 19 are located passageway detection zone rear side to along transverse distribution, carry out the distribution in each region according to the assembly flow of product, can effectively improve production efficiency.
As shown in fig. 1 to 4, the wire harness bracket 21 includes: the wire harness rack comprises a rack body, a cross rod and a bracket for storing wire harnesses; wherein, the cross bars are arranged into a plurality of cross bars which are sequentially fixed on the frame body along the longitudinal direction; the support is fixed on the horizontal pole and sets up to a plurality ofly along horizontal pole length direction. The length and width of support body height sets up to 1200mm respectively, 600mm and 1400mm, for improving storage space, can install the both sides at the support body with the horizontal pole, all fix a plurality of supports on each horizontal pole, utilize the support to deposit the pencil, interval between the adjacent support is confirmed by the design, preferred be equidistant, make deposit behind the pencil the well in order, be convenient for take, the length of support is greater than the length of every book pencil, thereby can realize hanging the pencil that will be the book on the support, thereby realized the orderly technological effect of depositing of copper core pencil.
As shown in fig. 1 to 4, the power-on detection area 16 includes at least two detection stations 17, each detection station 17 is surrounded by a fence 18, and an automatic sliding door and a door control system are arranged on one side of the fence 18 close to the chassis transfer trolley.
As shown in fig. 1 to 4, the machine further comprises first auxiliary material channels 15 located at two sides of the main material channel 1, the first processing area 2 is located between the main material channel 1 and one of the first auxiliary material channels 15, the second processing area 12 is located between the main material channel 1 and the other first auxiliary material channel 15, and the second auxiliary material channels 7 located at two ends of the main material channel 1 are further included, so that the main material channel 1 and the first auxiliary material channels 15 are communicated. An annular conveying channel is formed through the first auxiliary material channel 15 and the second auxiliary material channel 7, and two ends of the main material channel 1 are communicated with the second auxiliary material channel 7, so that turnover in the whole machining area is realized, and the production efficiency is improved.
The above description is only a preferred embodiment of the present application and is not intended to limit the present application, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, improvement and the like made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims (10)
1. A low-voltage line production system, comprising:
the device comprises a main material channel, a first processing area and a second processing area, wherein the first processing area and the second processing area are arranged on two sides of the main material channel; wherein the content of the first and second substances,
the first processing area comprises a structure assembly area and a final assembly area, wherein the structure assembly area is used for assembling the frame structure, and the final assembly area is used for assembling components into the frame structure and is connected through a lead;
the second processing area comprises a drawer assembly area used for installing components into the drawer and connected through a lead.
2. The low-voltage line production system according to claim 1, wherein the structural assembly area comprises a plurality of lifting assembly platforms and first material areas located on two sides of the lifting assembly platforms, and the plurality of lifting assembly platforms are sequentially distributed along a material moving direction; and a material transfer vehicle and a chassis transfer vehicle.
3. The low-voltage line production system of claim 2, further comprising a buffer zone disposed between the structural assembly zone and the final assembly zone.
4. The low-voltage line production system of claim 1, wherein the drawer assembly area comprises:
the conveying flow line is arranged along the moving direction of the materials;
the drawer assembling workbench is positioned on two sides of the conveying production line;
the second material area is positioned on one side of the conveying production line, which is far away from the main material channel; and a drawer finished product turnover vehicle and a carrier turnover vehicle.
5. The low-voltage line production system according to claim 4, wherein the assembly area comprises a component assembly area, a secondary line installation area, a primary line installation area, an electrifying detection area, a packaging area and a third material area, wherein the component assembly area is distributed along the transverse direction, the secondary line installation area is used for connecting components through control lines, the primary line installation area is used for connecting components through current transmission lines, and the third material area is used for connecting components; wherein, component assembly area, secondary line installing zone, primary line installing zone, circular telegram detection zone and packing district set gradually along material direction of delivery, third material district with component assembly area, secondary line installing zone, primary line installing zone are side by side, and press close to main material passageway sets up.
6. The low-voltage wire production system according to claim 5, wherein the second material area and the third material area each comprise a plurality of material racks and wire harness racks which are sequentially distributed in a material conveying direction.
7. The low-voltage wire production system according to claim 6, wherein the wire harness rack comprises: the wire harness rack comprises a rack body, a cross rod and a bracket for storing wire harnesses; the transverse rods are sequentially fixed on the frame body along the longitudinal direction; the support is fixed on the cross rod and is provided with a plurality of supports along the length direction of the cross rod.
8. The low-voltage line production system according to claim 5, wherein the power-on detection area comprises at least two detection stations, each detection station is surrounded by a fence, and an automatic sliding door and an access control system are arranged on one side of the fence close to the chassis transfer trolley.
9. The low-pressure line production system according to any one of claims 1 to 8, further comprising first sub-material channels located on both sides of the main material channel, the first processing zone being located between the main material channel and one of the first sub-material channels, and the second processing zone being located between the main material channel and the other first sub-material channel.
10. The low-pressure line production system of claim 9, further comprising a second sub-material passage at both ends of the main material passage to communicate the main material passage and the first sub-material passage.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021894163.6U CN212365602U (en) | 2020-09-02 | 2020-09-02 | Low-voltage line production system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021894163.6U CN212365602U (en) | 2020-09-02 | 2020-09-02 | Low-voltage line production system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212365602U true CN212365602U (en) | 2021-01-15 |
Family
ID=74143956
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202021894163.6U Active CN212365602U (en) | 2020-09-02 | 2020-09-02 | Low-voltage line production system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN212365602U (en) |
-
2020
- 2020-09-02 CN CN202021894163.6U patent/CN212365602U/en active Active
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN205345971U (en) | Intelligent intensive three -dimensional storehouse | |
| EP2566789B1 (en) | Shuttle for a storage and order-picking system | |
| CN205294169U (en) | Automatic sorting device with uninstallation shelves mouthful transfer chain | |
| CN204132258U (en) | A kind of Food stuff note core machine | |
| ITMI20062435A1 (en) | SELECTOR DEVICE | |
| MX368501B (en) | Method of order fulfilling by preparing storage units at a picking station. | |
| CN107117423B (en) | Drawer type goods shelf sorting system for multilayer shuttle warehouse | |
| CN201720841U (en) | Placing rack for half-finished short wires in wire harness production | |
| CN110498178A (en) | A kind of multiple-layer box type shuttle tiered warehouse facility | |
| CN111689111B (en) | Multi-stacker cooperation double-station intelligent stereo library system and operation method thereof | |
| CN207275504U (en) | A kind of Multilayer shuttle car vertical library | |
| AT13986U1 (en) | Picking system with buffer shells containing shelf units for picking on a central belt | |
| CN106743025A (en) | One kind goes out base management system | |
| CN212365602U (en) | Low-voltage line production system | |
| CN202988158U (en) | Conveyor line for upper vehicle frame and lower vehicle frame during excavator producing process | |
| CN205891854U (en) | Three -dimensional storage of intelligence and logistics transmission system | |
| CN112133492A (en) | Low-voltage line production system | |
| CN206425711U (en) | Multi-vehicle-type shares welding and assembling production lines structure | |
| CN203266614U (en) | Stacked goods shelf with guiding and limiting device | |
| CN210479987U (en) | Oil tank conveying device | |
| DE8816722U1 (en) | Shelving for high-bay or mobile shelving storage with rail systems | |
| CN202160640U (en) | Storage cabinet feeding distribution system | |
| CN110834913A (en) | Vehicle assembly full-line SPS material collecting and distributing system | |
| CN212470496U (en) | Complete set of electric production line | |
| CN215316759U (en) | Low-voltage sample plate drawer production line |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |