CN212333957U

CN212333957U - Automatic production equipment of OTT set top box

Info

Publication number: CN212333957U
Application number: CN202020973629.5U
Authority: CN
Inventors: 曾琦; 唐锋; 蔡跃祥; 李振果; 黄梦杰
Original assignee: Xiamen Hongtai Intelligent Manufacturing Co Ltd
Current assignee: Xiamen Hongtai Intelligent Manufacturing Co Ltd
Priority date: 2020-06-01
Filing date: 2020-06-01
Publication date: 2021-01-12
Anticipated expiration: 2030-06-01

Abstract

The utility model discloses an automatic production device of an OTT set-top box, which comprises a device frame, a control system, a positioning tool, a four-axis shifting mechanism and a computer, wherein the control system, the positioning tool, the four-axis shifting mechanism and the computer are arranged on the device frame; the positioning tool comprises a tool base, a positioning main body, a plug-in component, a power line and a network cable; the positioning main body is provided with a positioning groove; the plug-in component is positioned on one side of the positioning main body; the utility model discloses under control system's control, utilize the four-axis to move the mechanism and remove the OTT STB from STB production water line, place in the location frock, accomplish the plug wire action by the location frock again, in burning into the OTT STB with required procedure with the cooperation computer, it removes the OTT STB from the location frock to recycle the four-axis and moves the mechanism, place on STB production water line, carry next process with it by STB production water line, thereby realize automated production, the production efficiency is greatly improved, and the labor cost is reduced.

Description

Automatic production equipment of OTT set top box

Technical Field

The utility model relates to a technical field of production STB especially relates to an automatic production equipment of OTT STB.

Background

OTT is an abbreviation of "Over The Top," and an OTT set-Top box refers to a high-definition terminal device for a user to watch online videos (e.g., high-definition live television, drama, movie, art, etc.) through connecting internet. With the rapid development of the internet, the popularization of the OTT set-top box is more and more extensive, the demand of the OTT set-top box is more and more large, and the requirement on the production efficiency is more and more high.

In the existing production workshop, the OTT set-top box needs to be subjected to OTT burning in the process of producing the OTT set-top box, wherein the OTT burning is to connect the OTT set-top box into a power supply and a network cable and burn a required program into the OTT set-top box by using burning software ONTTest. In the existing burning process, manual operation is performed, the OTT set top box is taken down from a set top box production line and is placed in burning equipment, then a power line and a network cable are plugged, the OTT set top box is powered on and is in communication connection with the burning equipment, and then burning can be performed. After the burning is finished, pulling out the power line and the network cable, taking out the OTT set top box, placing the OTT set top box on a set top box production line, and enabling the OTT set top box to flow to the next process.

Obviously, the production mode of manual operation has extremely low efficiency and high labor cost, and the production requirements cannot be met.

In view of this, the present designer is able to make a deep conception on many defects and inconveniences caused by the imperfect production process of the OTT set-top box, and actively research, improve, try and develop the present invention.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide an automatic production equipment of OTT STB efficient, that cost of labor is low.

In order to achieve the above purpose, the solution of the present invention is:

an automatic production device of an OTT set top box comprises a device frame, a control system, a positioning tool, a four-axis shifting mechanism and a computer, wherein the control system, the positioning tool, the four-axis shifting mechanism and the computer are installed on the device frame; the control system is electrically connected with the positioning tool, the four-axis moving and releasing mechanism and the computer respectively and used for controlling the positioning tool, the four-axis moving and releasing mechanism and the computer; the positioning tool comprises a tool base, a positioning main body, a plug-in component, a power line and a network cable; the tool base is arranged on the equipment frame; the positioning main body is fixed on the tooling base and is provided with a positioning groove attached to the OTT set top box; the pulling and inserting assembly is fixed on the tool base and is positioned on one side of the positioning main body; one end of the power line and one end of the network cable are both matched with the plugging component and are driven by the plugging component to movably pass in and out of the positioning groove, and the other ends of the power line and the network cable are respectively connected to the control system and the computer; the four-axis shifting mechanism is movably arranged on the positioning tool and the production line of the set top box in a reciprocating mode and used for moving and placing the OTT set top box.

The pulling and inserting assembly comprises a pulling and inserting cylinder, a connecting plate and a wire head fixing block; the plugging cylinder is fixed on the tool base; one end of the connecting plate is fixed on the pulling and inserting cylinder, and the other end of the connecting plate extends towards the positioning groove and is used for fixedly mounting the wire end fixing block; and one ends of the power line and the network cable are matched with the wire head fixing block.

The positioning tool further comprises a fixing assembly, and the fixing assembly comprises a rotary pressing cylinder, an L-shaped connecting rod and a buffer block; the rotary pressing cylinder is matched on the tool base; one end of the L-shaped connecting rod is connected to the end part of the movable rod of the rotary pressing cylinder, and the other end of the L-shaped connecting rod is used for fixedly mounting the buffer block; the buffer block is driven by the rotary pressing cylinder to move in and out of the positioning groove.

The buffer block is made of antistatic soft rubber.

The positioning tool further comprises at least one group of coupling test components, and a notch is formed in the position, corresponding to the wireless communication component in the OTT set top box, of the positioning main body; the coupling test assembly comprises a coupling plate and a support, the support is matched on the tooling base, and the coupling plate is installed on the support and located at the notch of the positioning main body.

The support includes first scute, second scute and mounting panel, be equipped with horizontal hole on the first scute, be equipped with perpendicular hole on the second scute, first scute cooperation is on the frock base, second scute movable assembly is on horizontal hole, mounting panel movable assembly is on perpendicular hole, the coupling plate is fixed on the mounting panel.

The four-axis moving and placing mechanism comprises an X-axis moving assembly, a Y-axis moving assembly, a Z-axis moving assembly, a first rotating machine, an installation panel, a vacuum generator and a sucker; the X-axis moving assembly is mounted on the equipment frame; the Y-axis moving assembly is arranged on the X-axis moving assembly; the Z-axis moving assembly is arranged on the Y-axis moving assembly; the first rotating machine is arranged on the Z-axis moving assembly; one end of the mounting panel is fixedly connected to a rotating shaft of the first rotating machine, and the other end of the mounting panel is used for mounting a vacuum generator and a sucker; and the vacuum generator is respectively connected with the sucking disc and the control system.

The four-axis displacement mechanism further comprises a pressure gauge, and the pressure gauge is connected with the vacuum generator and the control system respectively.

The four-axis shifting mechanism further comprises an adapter plate and a second rotating machine; the second rotating machine is arranged at one end of the mounting panel; the adapter plate is fixed on a rotating shaft of the second rotating machine, and two installation parts for installing the suckers are arranged on the two sides of the center of the second rotating machine in an extending mode.

After the scheme of the above is adopted, the utility model discloses a be equipped with control system, the location frock, the four-axis moves puts mechanism and computer, under control system's control, utilize the four-axis to move and put the mechanism and remove the OTT STB from STB production water line, place in the location frock, accomplish the plug-in wire action by the location frock again, burn in the OTT STB with required procedure with the cooperation computer, it removes the OTT STB from the location frock to recycle the four-axis and moves the mechanism, place on STB production water line, carry next process with it by STB production water line, thereby realize automated production, in order to replace artifical manually operation's production mode, the production efficiency is greatly improved, the labor cost is reduced.

Drawings

FIG. 1 is a first schematic structural diagram of a preferred embodiment of the present invention;

FIG. 2 is a second schematic structural diagram of the preferred embodiment of the present invention;

fig. 3 is a schematic structural view of a positioning tool according to a preferred embodiment of the present invention;

fig. 4 is a schematic structural diagram of a four-axis shifting mechanism according to a preferred embodiment of the present invention.

Detailed Description

In order to further explain the technical solution of the present invention, the present invention is explained in detail by the following embodiments.

In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention. In the description of the present invention, "a plurality" means two or more unless otherwise specified.

As shown in fig. 1 to 4, a preferred embodiment of an automatic production apparatus for an OTT set-top box according to the present invention includes an apparatus frame 1, and a control system 2, a positioning tool 3, a four-axis moving and placing mechanism 4 and a computer 5 mounted on the apparatus frame 1; the control system 2 is respectively electrically connected with the positioning tool 3, the four-axis moving and placing mechanism 4 and the computer 5 and is used for controlling the positioning tool 3, the four-axis moving and placing mechanism 4 and the computer 5; the positioning tool 3 comprises a tool base 31, a positioning main body 32, a plug-in component 33, a power line 34 and a network cable 35; the tooling base 31 is arranged on the equipment frame 1; the positioning main body 32 is fixed on the tooling base 31 and is provided with a positioning groove 321 attached to the OTT set-top box, and the positioning groove 321 is used for placing the OTT set-top box and limiting the OTT set-top box; the plugging component 33 is fixed on the tooling base 31 and is positioned at one side of the positioning main body 32; one end of the power line 34 and one end of the network cable 35 are both matched with the plug assembly 33 and are driven by the plug assembly 33 to movably enter and exit the positioning groove 321, and the other ends of the power line 34 and the network cable 35 are respectively connected to the control system 2 and the computer 5; the four-axis shifting mechanism 4 is movably arranged on the positioning tool 3 and the production line of the set top box in a reciprocating mode and used for moving and placing the OTT set top box.

In the process of producing the OTT set-top box, the automatic production equipment of the utility model is arranged at one side of the production line of the set-top box, firstly, the assembled OTT set-top box is conveyed by utilizing the production line of the set-top box; when the OTT set top box flows through the automatic generation equipment, the set top box production line stops conveying, at the moment, the four-axis moving and placing mechanism 4 moves to the position above the set top box production line, the OTT set top box on the set top box production line is grabbed by the four-axis moving and placing mechanism 4, and the OTT set top box is moved and placed in the positioning groove 321 of the positioning main body 32; the power socket and the network cable 35 socket on the OTT set-top box correspond to the power line 34 and the network cable 35 on the plug-in component 33; then, the power line 34 and the network cable 35 are inserted into the OTT set top box through the plug-pull component 33, the power line 34 provides power for the OTT set top box, and the OTT set top box is in communication connection with the computer 5 through the network cable 35, so that the computer 5 can burn the required program into the OTT set top box by using the burning software ONTtest. After the burning is finished, the power line 34 and the network cable 35 are pulled out from the OTT set top box through the pulling and inserting assembly 33, then the four-axis moving mechanism 4 moves to the position above the positioning tool 3, the OTT set top box in the positioning groove 321 is grabbed by the four-axis moving mechanism 4, moved and placed on the set top box production line, and the set top box production line conveys the OTT set top box to the next process.

Certainly, the number of the positioning tools 3 in the automatic production equipment is not unique, and the positioning tools can be set according to actual production needs, in this embodiment, the equipment frame 1 is provided with three installation layers, and three positioning tools 3 are installed on each installation layer. During the use, the four-axis moves and puts mechanism 4 all can remove each location frock 3 departments of each installation layer, so, the utility model discloses a four-axis moves and puts mechanism 4 can carry out the operation to nine location frock 3 to production efficiency has been improved greatly.

The utility model discloses a focus on, the utility model discloses a be equipped with control system 2, location frock 3, the four-axis moves mechanism 4 and computer 5, under control system 2's control, utilize the four-axis to move mechanism 4 and remove the OTT STB from STB production water line, place in location frock 3, accomplish the plug-in wire action by location frock 3 again, burn into the OTT STB with required procedure with cooperation computer 5 in, it removes the OTT STB from location frock 3 to recycle the four-axis and moves mechanism 4, place on STB production water line, carry next process with it by STB production water line, thereby realize automated production, in order to replace artifical manually operation's production mode, production efficiency is greatly improved, the cost of labor is reduced.

The plugging assembly 33 includes a plugging cylinder 331, a connecting plate 332 and a wire end fixing block 333; the plugging cylinder 331 is fixed on the tooling base 31; one end of the connecting plate 332 is fixed on the plugging cylinder 331, and the other end extends towards the positioning groove 321 and is used for fixedly mounting the thread end fixing block 333; one ends of the power line 34 and the network line 35 are fitted to the line head fixing block 333. When the connecting device is used, the plugging cylinder 331 drives the connecting plate 332 and the wire end fixing block 333 to move back and forth towards the positioning groove 321, and then the power wire 34 and the network wire 35 on the wire end fixing block 333 are inserted into or pulled out of the OTT set top box in a matching manner.

The positioning tool 3 further comprises a fixing component 36, wherein the fixing component 36 comprises a rotary pressing cylinder 361, an L-shaped connecting rod 362 and a buffer block 363; the rotary pressing cylinder 361 is matched on the tool base 31; one end of the L-shaped link 362 is connected to the end of the movable rod of the rotary push-down cylinder 361, and the other end is used for fixedly mounting the buffer block 363; the buffer block 363 moves into and out of the positioning groove 321 under the driving of the rotary pressing cylinder 361.

Before the OTT set-top box is placed in the positioning groove 321, the rotary push-down cylinder 361 drives the L-shaped connecting rod 362 to move upwards and rotate outwards from the positioning groove 321, so that the L-shaped connecting rod 362 is prevented from preventing the four-axis moving and placing mechanism 4 from moving and placing the OTT set-top box in the positioning groove 321. After the OTT set-top box is placed in the positioning groove 321, the rotary pressing cylinder 361 drives the L-shaped connecting rod 362 to move downwards and rotate towards the positioning groove 321 at the same time until the buffer block 363 is pressed against the upper end face of the OTT set-top box, the OTT set-top box is pressed and fixed in the positioning groove 321, the OTT set-top box is prevented from shifting, and the power line 34 and the network cable 35 can be accurately inserted into the OTT set-top box through the plug assembly 33.

The buffer block 363 is made of antistatic soft rubber. The anti-static soft rubber is a high-elasticity polymer material with reversible deformation, has an anti-static effect, can be used for tightly pressing and fixing the OTT set top box, can play a good buffering role, and avoids scratching and damaging the OTT set top box.

The positioning tool 3 further comprises at least one group of coupling test components 37, and a notch 322 is formed in the position, corresponding to the wireless communication component in the OTT set-top box, of the positioning main body 32; the coupling test assembly 37 includes a coupling plate 371 and a support 372, the support 372 is fitted on the fixture base 31, and the coupling plate 371 is installed on the support 372 and located at the notch 322 of the positioning main body 32. In this embodiment, the positioning fixture 3 includes three sets of coupling test assemblies 37, two antennas and three bluetooth wireless communication assemblies are disposed in the OTT set-top box, notches 322 are disposed at positions of the positioning main body 32 corresponding to the three wireless communication assemblies, and the coupling plates 371 in the three sets of coupling test assemblies 37 are respectively located at the three notches 322 of the positioning main body 32.

By arranging the coupling test component 37, after the program is burnt into the OTT set top box, the coupling test can be carried out on three wireless communication components of two antennas and one Bluetooth in the OTT set top box, and after the test is successful, OTT check can be carried out. So the utility model discloses an automatic production equipment not only has the automatic function of moving and putting, burning record, but also has the function that coupling test and OTT checked, so the utility model discloses an automatic production equipment has the manifold advantage of function to, it burns record, coupling test and OTT and checks to accomplish the procedure on same equipment, the production processes of OTT STB that has significantly reduced, further improvement production efficiency.

The support 372 comprises a first angle plate 373, a second angle plate 374 and a mounting plate 375, wherein a transverse bar hole 376 is formed in the first angle plate 373, a vertical bar hole 377 is formed in the second angle plate 374, the first angle plate 373 is matched on the tool base 31, the second angle plate 374 is movably assembled on the transverse bar hole 376, the mounting plate 375 is movably assembled on the vertical bar hole 377, and the coupling plate 371 is fixed on the mounting plate 375. When the positioning device is assembled, the second angle plate 374 can move to the adjusting position in the direction of the cross bar hole 376, and the mounting plate 375 can move to the adjusting position in the direction of the vertical bar hole 377, so as to cooperate and adjust the position of the coupling plate 371 fixed on the mounting plate 375, and the coupling plate 371 is fitted in the notch 322 of the positioning main body 32.

The four-axis moving mechanism 4 includes an X-axis moving unit 41, a Y-axis moving unit 42, a Z-axis moving unit 43, a first rotating machine 44, a mounting panel 45, a vacuum generator 46, and a suction cup 47; the X-axis moving assembly 41 is mounted on the equipment frame 1; the Y-axis moving assembly 42 is arranged on the X-axis moving assembly 41; the Z-axis moving assembly 43 is arranged on the Y-axis moving assembly 42; the first rotating machine 44 is mounted on the Z-axis moving assembly 43; one end of the mounting panel 45 is fixedly connected to a rotating shaft of the first rotating machine 44, and the other end is used for mounting a vacuum generator 46 and a suction cup 47; the vacuum generator 46 is connected to the suction cup 47 and the control system 2, respectively.

When the device is used, the first rotating machine 44 can be moved in X, Y, Z three axes through the X-axis moving assembly 41, the Y-axis moving assembly 42 and the Z-axis moving assembly 43, so that the first rotating machine 44 is moved to be close to the positioning tool 3 or the set top box production line; then, the mounting panel 45 is rotated by the first rotating machine 44, so that the suction cup 47 at one end of the mounting panel 45 is rotated to the position above the positioning tool 3 or the set top box production line; then, the suction cup 47 is pressed against the OTT set-top box through the Y-axis moving assembly 42; then, the suction cup 47 is vacuumized by the vacuum generator 46, so that the suction cup 47 can suck the OTT set-top box to cooperate with the four-axis moving and placing mechanism 4 to move and place the OTT set-top box. Through being equipped with first rotary machine 44 and installation panel 45, utilize first rotary machine 44 to rotate installation panel 45 to the top of location frock 3 for Z axle moving assembly 43 among the four-axis displacement mechanism 4 need not extend the setting to the top of location frock 3, has reduced automatic production equipment's size, also avoids Z axle moving assembly 43 to get into the location frock 3 top, hits location frock 3, causes the trouble at the removal in-process.

The four-axis displacement mechanism 4 further comprises a pressure gauge 48, and the pressure gauge 48 is respectively connected with the vacuum generator 46 and the control system 2. When the device is used, the pressure gauge 48 can display the air pressure value of the vacuum generator 46 when the sucker 47 is vacuumized in real time and feed the air pressure value back to the control system 2, the control system 2 can control the suction force of the sucker 47 on the OTT set top box according to the air pressure value, and the damage to the OTT set top box due to the overlarge suction force or the shedding of the OTT set top box due to the undersize suction force are avoided; the staff also can judge whether four-axis moves and puts mechanism 4 normal work according to the pressure value that shows.

The four-axis moving and placing mechanism 4 further includes an adapter plate 49 and a second rotating machine 40; the second rotating machine 40 is installed at one end of the installation panel 45; the adapter plate 49 is fixed to the rotation shaft of the second rotary machine 40, and two mounting portions for mounting the suction cups 47 are provided to extend from the center of the second rotary machine 40 to both sides. Through being equipped with two installation departments for install two sets of sucking discs 47, during the use, after the sucking disc 47 of one side absorbs the OTT STB, through the rotatory keysets 49 of second rotary machine 40, with the sucking disc 47 of the other one side of keysets 49 change over and absorb another OTT STB to can once remove, place two OTT STB, reduce the number of times that the four-axis moved and put 4 round trips, and then improve production efficiency.

The foregoing description of the specific exemplary embodiments of the invention has been presented for the purposes of illustration and description and is not intended to limit the invention to the precise forms disclosed, and obviously many modifications and variations are possible in light of the above teaching. The exemplary embodiments were chosen and described in order to explain certain principles of the invention and its practical application, to thereby enable others skilled in the art to make and use various exemplary embodiments of the invention and various alternatives and modifications as may be suited to the particular use contemplated and contemplated by those skilled in the art without departing from the scope of the invention.

Claims

1. The utility model provides an automatic production equipment of OTT STB which characterized in that: the device comprises an equipment frame, and a control system, a positioning tool, a four-axis shifting mechanism and a computer which are arranged on the equipment frame; the control system is electrically connected with the positioning tool, the four-axis moving and releasing mechanism and the computer respectively and used for controlling the positioning tool, the four-axis moving and releasing mechanism and the computer; the positioning tool comprises a tool base, a positioning main body, a plug-in component, a power line and a network cable; the tool base is arranged on the equipment frame; the positioning main body is fixed on the tooling base and is provided with a positioning groove attached to the OTT set top box; the pulling and inserting assembly is fixed on the tool base and is positioned on one side of the positioning main body; one end of the power line and one end of the network cable are both matched with the plugging component and are driven by the plugging component to movably pass in and out of the positioning groove, and the other ends of the power line and the network cable are respectively connected to the control system and the computer; the four-axis shifting mechanism is movably arranged on the positioning tool and the production line of the set top box in a reciprocating mode and used for moving and placing the OTT set top box.

2. The automated OTT set-top box production facility of claim 1, wherein: the pulling and inserting assembly comprises a pulling and inserting cylinder, a connecting plate and a wire head fixing block; the plugging cylinder is fixed on the tool base; one end of the connecting plate is fixed on the pulling and inserting cylinder, and the other end of the connecting plate extends towards the positioning groove and is used for fixedly mounting the wire end fixing block; and one ends of the power line and the network cable are matched with the wire head fixing block.

3. The automated OTT set-top box production facility of claim 1, wherein: the positioning tool further comprises a fixing assembly, and the fixing assembly comprises a rotary pressing cylinder, an L-shaped connecting rod and a buffer block; the rotary pressing cylinder is matched on the tool base; one end of the L-shaped connecting rod is connected to the end part of the movable rod of the rotary pressing cylinder, and the other end of the L-shaped connecting rod is used for fixedly mounting the buffer block; the buffer block is driven by the rotary pressing cylinder to move in and out of the positioning groove.

4. The automated OTT set-top box production facility of claim 3, wherein: the buffer block is made of antistatic soft rubber.

5. The automated OTT set-top box production facility of claim 1, wherein: the positioning tool further comprises at least one group of coupling test components, and a notch is formed in the position, corresponding to the wireless communication component in the OTT set top box, of the positioning main body; the coupling test assembly comprises a coupling plate and a support, the support is matched on the tooling base, and the coupling plate is installed on the support and located at the notch of the positioning main body.

6. The automated OTT set-top box production facility of claim 5, wherein: the support includes first scute, second scute and mounting panel, be equipped with horizontal hole on the first scute, be equipped with perpendicular hole on the second scute, first scute cooperation is on the frock base, second scute movable assembly is on horizontal hole, mounting panel movable assembly is on perpendicular hole, the coupling plate is fixed on the mounting panel.

7. The automated OTT set-top box production facility of claim 1, wherein: the four-axis moving and placing mechanism comprises an X-axis moving assembly, a Y-axis moving assembly, a Z-axis moving assembly, a first rotating machine, an installation panel, a vacuum generator and a sucker; the X-axis moving assembly is mounted on the equipment frame; the Y-axis moving assembly is arranged on the X-axis moving assembly; the Z-axis moving assembly is arranged on the Y-axis moving assembly; the first rotating machine is arranged on the Z-axis moving assembly; one end of the mounting panel is fixedly connected to a rotating shaft of the first rotating machine, and the other end of the mounting panel is used for mounting a vacuum generator and a sucker; and the vacuum generator is respectively connected with the sucking disc and the control system.

8. The automated OTT set-top box production facility of claim 7, wherein: the four-axis displacement mechanism further comprises a pressure gauge, and the pressure gauge is connected with the vacuum generator and the control system respectively.

9. The automated OTT set-top box production facility of claim 7, wherein: the four-axis shifting mechanism further comprises an adapter plate and a second rotating machine; the second rotating machine is arranged at one end of the mounting panel; the adapter plate is fixed on a rotating shaft of the second rotating machine, and two installation parts for installing the suckers are arranged on the two sides of the center of the second rotating machine in an extending mode.