CN211930770U - A set-top box WIFI automatic verification equipment - Google Patents
A set-top box WIFI automatic verification equipment Download PDFInfo
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Abstract
本实用新型公开了一种机顶盒WIFI自动校验设备,其包括扫码机构以及移动测试机构;移动测试机构包括测试框架,以及安装在测试框架上的四轴移放机构、控制系统、测试机、屏蔽箱以及定位机构;在控制系统的控制下,先利用扫码机构对PCBA进行扫码、记录信息;利用四轴移放机构将PCBA从生产流水线移动、放置在定位机构内,再由定位机构完成插线动作,以配合测试机根据扫码信息对屏蔽箱内的PCBA进行WIFI校验;再利用四轴移放机构将PCBA从定位机构移动、放置在生产流水线上,由生产流水线将其输送到下一个工序,从而实现自动化生产,大大提高了生产效率,降低了人工成本。
The utility model discloses a WIFI automatic verification device for a set-top box, which comprises a code scanning mechanism and a mobile testing mechanism; the mobile testing mechanism includes a testing frame, and a four-axis shifting mechanism, a control system, a testing machine, Shielding box and positioning mechanism; under the control of the control system, first use the scanning mechanism to scan the code and record the information on the PCBA; use the four-axis shifting mechanism to move the PCBA from the production line, place it in the positioning mechanism, and then use the positioning mechanism to move the PCBA. Complete the plug-in action to cooperate with the testing machine to perform WIFI verification on the PCBA in the shielding box according to the scanning code information; then use the four-axis moving and placing mechanism to move the PCBA from the positioning mechanism and place it on the production line, which will be transported by the production line. To the next process, so as to achieve automatic production, greatly improve production efficiency and reduce labor costs.
Description
技术领域technical field
本实用新型涉及机顶盒WIFI校验的技术领域,特别是涉及一种机顶盒WIFI自动校验设备。The utility model relates to the technical field of set-top box WIFI verification, in particular to a set-top box WIFI automatic verification device.
背景技术Background technique
机顶盒在生产过程中,WIFI校验是后续装配整机的重要一步,WIFI校验是将装配好电源接头、网线接头和测试针脚等插件的机顶盒PCBA手工放入测试工装,再将测试工装置于屏蔽箱内,接通电源线、网线以及测试线。测试时扫描治具号、高温条码填入测试软件中,关闭屏蔽箱,测试软件自动开始测试。人工测试时需进行手工抓取电路板,并拔插电源线、网线以及测试线,且需手工扫码。In the production process of the set-top box, WIFI verification is an important step in the subsequent assembly of the whole machine. WIFI verification is to manually put the set-top box PCBA assembled with plug-ins such as power connectors, network cable connectors and test pins into the test tool, and then install the tester in the test tool. In the shielding box, connect the power cable, network cable and test cable. During the test, scan the fixture number and high temperature barcode to fill in the test software, close the shielding box, and the test software automatically starts the test. During manual testing, it is necessary to manually grab the circuit board, plug and unplug the power cable, network cable and test cable, and manually scan the code.
人工手动操作的生产方式容易使PCB变得脏污,需要进行二次清洁;且手工放置PCB板、拔插电源线、网线以及测试线以及手工扫码的时间间隔较长不能充分利用仪器。显而易见的,人工手动操作的生产方式效率极低、人工成本高。The manual production method is easy to make the PCB dirty and requires secondary cleaning; and the time interval between manually placing the PCB board, unplugging the power cable, network cable and test cable, and manually scanning the code is too long to make full use of the instrument. Obviously, the manual production method is extremely inefficient and has high labor costs.
有鉴于此,本设计人针对上述机顶盒WIFI校验过程中未臻完善所导致的诸多缺失及不便,而深入构思,且积极研究改良试做而开发设计出本实用新型。In view of this, the designer has developed and designed the present utility model in view of the many defects and inconveniences caused by the incompleteness of the above-mentioned set-top box WIFI verification process.
实用新型内容Utility model content
本实用新型的目的在于提供一种效率高、人工成本低的机顶盒WIFI自动校验设备。The purpose of the utility model is to provide a set-top box WIFI automatic verification device with high efficiency and low labor cost.
为了达成上述目的,本实用新型的解决方案是:In order to achieve the above-mentioned purpose, the solution of the present utility model is:
一种机顶盒WIFI自动校验设备,其包括扫码机构以及移动测试机构;所述移动测试机构包括测试框架,以及安装在测试框架上的四轴移放机构、控制系统、测试机、屏蔽箱以及置于屏蔽箱内的定位机构;所述控制系统分别与扫码机构、四轴移放机构、测试机、屏蔽箱和定位机构电性连接,用以控制扫码机构、四轴移放机构、测试机、屏蔽箱、定位机构和传输数据;所述定位机构包括机体底座、定位主体、电源线、网线、测试线以及分别用于拔插电源线、网线和测试线的三组拔插组件;所述机体底座安装在测试框架上;所述定位主体固定在机体底座上,并设置有贴合机顶盒PCBA的定位槽;三组拔插组件均固定在机体底座上,并分别与电源线、网线和测试线配合,用于将电源线、网线和测试线插入机顶盒PCBA或者拔下;所述四轴移放机构活动往返于定位机构和机顶盒PCBA的生产流水线,用于移动、放置机顶盒PCBA。A set-top box WIFI automatic verification device includes a code scanning mechanism and a mobile testing mechanism; the mobile testing mechanism includes a testing frame, a four-axis moving and placing mechanism, a control system, a testing machine, a shielding box and The positioning mechanism placed in the shielding box; the control system is electrically connected with the scanning mechanism, the four-axis shifting mechanism, the testing machine, the shielding box and the positioning mechanism, and is used to control the scanning mechanism, the four-axis shifting mechanism, the testing machine, the shielding box and the positioning mechanism. A testing machine, a shielding box, a positioning mechanism and data transmission; the positioning mechanism includes a body base, a positioning body, a power cable, a network cable, a test cable, and three sets of plug-in components for plugging and unplugging the power cable, the network cable and the test wire respectively; The base of the body is installed on the test frame; the positioning body is fixed on the base of the body, and is provided with a positioning groove that fits the PCBA of the set-top box; the three groups of plug-in components are fixed on the base of the body, and are respectively connected with the power cable and the network cable. In cooperation with the test line, it is used to insert the power line, network cable and test line into the set-top box PCBA or unplug it; the four-axis shifting mechanism moves back and forth between the positioning mechanism and the production line of the set-top box PCBA for moving and placing the set-top box PCBA.
所述扫码机构包括扫码框架、扫码相机、相机环形光源、括围挡板以及照明灯;所述扫码相机安装在扫码框架的顶部;所述相机环形光源配合在扫码相机上,为扫码相机的取像补光;所述围挡板安装在扫码框架上,并围合形成扫码空间,所述照明灯配合在扫码空间内。The code scanning mechanism includes a code scanning frame, a code scanning camera, a camera ring light source, a surrounding baffle plate and a lighting lamp; the code scanning camera is installed on the top of the code scanning frame; the camera ring light source is matched with the code scanning camera , fill light for the scanning camera; the enclosure plate is installed on the scanning frame, and encloses the scanning space, and the lighting lamp is matched in the scanning space.
所述拔插组件包括拔插气缸、连接板以及线头固定块;所述拔插气缸固定在机体底座上;所述连接板的一端固定在拔插气缸的活塞杆上,另一端朝向定位槽延伸,并用于固定安装线头固定块;所述电源线、网线和测试线的一端均配合在线头固定块上。The plugging assembly includes a plugging cylinder, a connecting plate and a wire end fixing block; the plugging cylinder is fixed on the base of the body; one end of the connecting plate is fixed on the piston rod of the plugging cylinder, and the other end extends toward the positioning groove , and is used to fix and install the wire head fixing block; one end of the power cable, the network cable and the test wire are all matched with the wire head fixing block.
所述定位机构还包括固定组件,所述固定组件包括旋转下压气缸、L型连杆以及缓冲块;所述旋转下压气缸配合在机体底座上;所述L型连杆的一端连接至旋转下压气缸的活动杆端部,另一端用于固定安装缓冲块;所述缓冲块在旋转下压气缸的驱动下活动进出定位槽。The positioning mechanism further includes a fixing assembly, the fixing assembly includes a rotary pressing cylinder, an L-shaped connecting rod and a buffer block; the rotating pressing cylinder is fitted on the base of the body; one end of the L-shaped connecting rod is connected to the rotary The end of the movable rod of the pressing cylinder is used for fixing and installing the buffer block at the other end; the buffer block moves in and out of the positioning groove under the driving of the rotating pressing cylinder.
所述定位槽内设有下沉槽,所述下沉槽内安装有一光电传感器,所述光电传感器与控制系统电性连接。A sunken groove is arranged in the positioning groove, a photoelectric sensor is installed in the sunken groove, and the photoelectric sensor is electrically connected with the control system.
所述定位槽的边缘设置有至少一第一定位销,所述第一定位销的上部为圆锥体,下部为圆柱体;所述定位槽的中部设置有至少一第二定位销,所述机顶盒PCBA上设有定位孔,所述第二定位销穿设在定位孔内,所述第二定位销的上部为圆锥体和/或菱形锥体。The edge of the positioning slot is provided with at least one first positioning pin, the upper part of the first positioning pin is a cone, and the lower part is a cylinder; the middle part of the positioning slot is provided with at least one second positioning pin, the set-top box The PCBA is provided with a positioning hole, the second positioning pin is penetrated in the positioning hole, and the upper part of the second positioning pin is a cone and/or a diamond-shaped cone.
所述四轴移放机构包括X轴移动组件、Y轴移动组件、Z轴移动组件、第一旋转机、安装面板、真空发生器以及吸盘;所述X轴移动组件安装在测试框架上;所述Y轴移动组件安装在X轴移动组件上;所述Z轴移动组件安装在Y轴移动组件上;所述第一旋转机安装在Z轴移动组件上;所述安装面板的一端固定连接至第一旋转机的旋转轴上,另一端用于安装真空发生器和吸盘;所述真空发生器分别与吸盘和控制系统相连。The four-axis moving and placing mechanism includes an X-axis moving assembly, a Y-axis moving assembly, a Z-axis moving assembly, a first rotating machine, an installation panel, a vacuum generator and a suction cup; the X-axis moving assembly is installed on the test frame; The Y-axis moving assembly is installed on the X-axis moving assembly; the Z-axis moving assembly is installed on the Y-axis moving assembly; the first rotating machine is installed on the Z-axis moving assembly; one end of the installation panel is fixedly connected to the On the rotating shaft of the first rotating machine, the other end is used to install a vacuum generator and a suction cup; the vacuum generator is respectively connected with the suction cup and the control system.
所述四轴移放机构还包括定位相机以及压力表,所述定位相机安装在Z轴移动组件上,并朝向定位机构,并与控制系统电性连接;所述压力表分别与真空发生器和控制系统相连。The four-axis moving and placing mechanism further includes a positioning camera and a pressure gauge, the positioning camera is mounted on the Z-axis moving assembly, faces the positioning mechanism, and is electrically connected with the control system; the pressure gauge is respectively connected with the vacuum generator and the pressure gauge. connected to the control system.
所述四轴移放机构还包括转接板以及第二旋转机;所述第二旋转机安装在安装面板的一端;所述转接板固定在第二旋转机的旋转轴上,并由第二旋转机中心向两侧延伸设置有两个用于安装吸盘的安装部。The four-axis moving and placing mechanism further includes an adapter plate and a second rotating machine; the second rotating machine is installed at one end of the installation panel; the adapter plate is fixed on the rotating shaft of the second rotating machine, and is connected by the first Two mounting parts for mounting suction cups are arranged extending from the center of the two rotating machines to both sides.
采用上述方案后,本实用新型通过设有扫码机构以及移动测试机构,在控制系统的控制下,先利用扫码机构对PCBA进行扫码、记录信息;之后,利用四轴移放机构将PCBA从生产流水线移动、放置在定位机构内,再由定位机构完成插线动作,以配合测试机根据扫码信息对屏蔽箱内的PCBA进行WIFI校验;校验完成后,再利用四轴移放机构将PCBA从定位机构移动、放置在生产流水线上,由生产流水线将其输送到下一个工序,从而实现自动化生产,以替代人工手动操作的生产方式,大大提高了生产效率,降低了人工成本。After adopting the above scheme, the utility model is provided with a code scanning mechanism and a mobile testing mechanism. Under the control of the control system, the code scanning mechanism is used to scan codes and record information on the PCBA; It is moved from the production line and placed in the positioning mechanism, and then the positioning mechanism completes the plug-in action to cooperate with the testing machine to perform WIFI verification on the PCBA in the shielding box according to the scanning code information; after the verification is completed, use the four-axis transfer The mechanism moves the PCBA from the positioning mechanism and places it on the production line, and the production line transports it to the next process, thereby realizing automatic production, replacing the manual production method, greatly improving production efficiency and reducing labor costs.
附图说明Description of drawings
图1为本实用新型较佳实施例的结构示意图一;Fig. 1 is the structural representation one of the preferred embodiment of the present utility model;
图2为本实用新型较佳实施例的结构示意图二;Fig. 2 is the structural representation two of the preferred embodiment of the present utility model;
图3为本实用新型较佳实施例中屏蔽箱的结构示意图一;Fig. 3 is the first structural schematic diagram of the shielding box in the preferred embodiment of the present invention;
图4为本实用新型较佳实施例中屏蔽箱的结构示意图二;FIG. 4 is a second structural schematic diagram of a shielding box in a preferred embodiment of the present invention;
图5为本实用新型较佳实施例中定位机构的结构示意图;5 is a schematic structural diagram of a positioning mechanism in a preferred embodiment of the present invention;
图6为本实用新型较佳实施例中四轴移放机构的结构示意图;6 is a schematic structural diagram of a four-axis shifting mechanism in a preferred embodiment of the present invention;
图7为本实用新型较佳实施例中扫码机构的结构示意图;7 is a schematic structural diagram of a code scanning mechanism in a preferred embodiment of the present invention;
图8为本实用新型较佳实施例中扫码机构拆除围挡板的结构示意图。FIG. 8 is a schematic structural diagram of removing the enclosure baffle plate by the scanning mechanism in the preferred embodiment of the present invention.
具体实施方式Detailed ways
为了进一步解释本实用新型的技术方案,下面通过具体实施例来对本实用新型进行详细阐述。In order to further explain the technical solutions of the present utility model, the present utility model will be described in detail below through specific embodiments.
在本实用新型的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。在本实用新型的描述中,除非另有说明,“多个”的含义是两个或两个以上。In the description of the present invention, it should be understood that the terms "center", "longitudinal", "horizontal", "upper", "lower", "front", "rear", "left", "right", "Vertical", "horizontal", "top", "bottom", "inside", "outside" and other indications of orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplified description, rather than indicating or implying that the device or element referred to must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as limiting the invention. In the description of the present invention, unless otherwise specified, "plurality" means two or more.
如图1至图8所示,为本实用新型一种机顶盒WIFI自动校验设备的较佳实施例,其包括扫码机构100以及移动测试机构200;移动测试机构200包括测试框架1,以及安装在测试框架1上的四轴移放机构2、控制系统3、测试机4、屏蔽箱5以及置于屏蔽箱5内的定位机构6;控制系统3分别与扫码机构100、四轴移放机构2、测试机4、屏蔽箱5和定位机构6电性连接,用以控制扫码机构100、四轴移放机构2、测试机4、屏蔽箱5、定位机构6和传输数据;定位机构6包括机体底座61、定位主体62、电源线63、网线64、测试线65以及分别用于拔插电源线63、网线64和测试线65的三组拔插组件66;机体底座61安装在测试框架1上;定位主体62固定在机体底座61上,并设置有贴合机顶盒PCBA300的定位槽621,该定位槽621用于放置机顶盒PCBA300,并对机顶盒PCBA300起到限位的作用;三组拔插组件66均固定在机体底座61上,并分别与电源线63、网线64和测试线65配合,用于将电源线63、网线64和测试线65插入机顶盒PCBA300或者拔下;四轴移放机构2活动往返于定位机构6和机顶盒PCBA300的生产流水线,用于移动、放置机顶盒PCBA300。As shown in FIG. 1 to FIG. 8, it is a preferred embodiment of a set-top box WIFI automatic verification device of the present invention, which includes a
机顶盒在生产过程中,装配好电源接头、网线接头和测试针脚等插件的机顶盒PCBA300需要进行WIFI校验,该机顶盒PCBA300置于一托盘内,并放置在生产流水线的栈板上,由生产流水线对其进行输送。During the production process of the set-top box, the set-top box PCBA300 that is assembled with plug-ins such as power connectors, network cable connectors and test pins needs to be checked by WIFI. The set-top box PCBA300 is placed in a tray and placed on the pallet of the production line. It is transported.
本实用新型中的扫码机构100配合在生产流水线的上方,机顶盒PCBA300在生产流水线的输送下,从扫码机构100下方流过时,扫码机构100能够对机顶盒PCBA300上的条码进行扫描、识别,以得到治具条码信息和高温条码信息;并通过控制系统3将上述信息发送给测试机4,以供测试机4存储相应的机顶盒PCBA300的信息,以配合后续相应的测试。The
本实用新型中的移动测试机构200配合在生产流水线的一侧,使用时,完成扫码的机顶盒PCBA300流向移动测试机构200,当其流经移动测试机构200时,生产流水线停止输送,此时,开启屏蔽箱5,利用四轴移放机构2抓取生产流水线上的机顶盒PCBA300,并将其移动、放置在屏蔽箱5内的定位主体62上的定位槽621内;机顶盒PCBA300上的电源接头、网线接头和测试针脚分别与用于拔插电源线63、网线64和测试线65的三组拔插组件66相对应;之后,通过三组拔插组件66分别将电源线63、网线64和测试线65插在机顶盒PCBA300上的电源接头、网线接头和测试针脚上,电源线63为机顶盒PCBA300提供电源,机顶盒PCBA300再通过网线64和测试线65与测试机4通讯连接;之后,关闭屏蔽箱5,利用测试机4能够通过测试软件对机顶盒PCBA300进行WIFI校验。The
完成WIFI校验后,开启屏蔽箱5,通过三组拔插组件66分别将电源线63、网线64和测试线65从机顶盒PCBA300上拔下;之后,利用四轴移放机构2抓取定位槽621内的机顶盒PCBA300,并将其移动、放置在生产流水线上,由生产流水线将其输送到下一个工序。After completing the WIFI verification, open the
当然,自动校验设备中的屏蔽箱5和定位机构6成对设置,且数量不是唯一的,其可根据实际生产需要进行设置,在本实施例中,上述测试框架1设有三层安装层11,各个安装层11上安装有三对屏蔽箱5和定位机构6。使用时,四轴移放机构2均可移动到各个安装层11的各个定位机构6处,所以,本实用新型的四轴移放机构2可对九组屏蔽箱5和定位机构6进行作业,从而大大提高了生产效率。Of course, the
本实用新型的重点在于,本实用新型通过设有扫码机构100以及移动测试机构200,在控制系统3的控制下,先利用扫码机构100对机顶盒PCBA300进行扫码、记录信息;之后,利用四轴移放机构2将机顶盒PCBA300从生产流水线移动、放置在定位机构6内,再由定位机构6完成插线动作,以配合测试机4根据扫码信息对屏蔽箱5内的机顶盒PCBA300进行WIFI校验;校验完成后,再利用四轴移放机构2将机顶盒PCBA300从定位机构6移动、放置在生产流水线上,由生产流水线将其输送到下一个工序,从而实现自动化生产,以替代人工手动操作的生产方式,大大提高了生产效率,降低了人工成本。The key point of the present invention is that the present invention is provided with a
上述扫码机构100包括扫码框架101、扫码相机102以及相机环形光源103;扫码相机102安装在扫码框架101的顶部;相机环形光源103配合在扫码相机102上,为扫码相机102的取像补光。使用时,扫码框架101架设在生产流水线的上方,从而将扫码相机102和相机环形光源103装配在生产流水线的上方,以配合扫码相机102对机顶盒PCBA300上的条码进行扫描、识别。The above
上述扫码机构100还包括围挡板104以及照明灯105,围挡板104安装在扫码框架101上,并围合形成扫码空间106,照明灯105配合在扫码空间106内。如此,照明灯105能够为扫码相机102的取像提供补光光源,不受外部光线的影响,使得扫码相机102的扫码更加稳定、准确。The above-mentioned
上述拔插组件66包括拔插气缸661、连接板662以及线头固定块663;拔插气缸661固定在机体底座61上;连接板662的一端固定在拔插气缸661的活塞杆上,另一端朝向定位槽621延伸,并用于固定安装线头固定块663;电源线63、网线64和测试线65的一端均配合在线头固定块663上。使用时,拔插气缸661通过活塞杆带动连接板662和线头固定块663朝定位槽621方向前后移动,进而配合将线头固定块663上的电源线63、网线64和测试线65插在机顶盒PCBA300的电源接头、网线接头和测试针脚上或者从机顶盒PCBA300上拔下。The plugging
上述定位机构6还包括固定组件67,固定组件67包括旋转下压气缸671、L型连杆672以及缓冲块673;旋转下压气缸671配合在机体底座61上;L型连杆672的一端连接至旋转下压气缸671的活动杆端部,另一端用于固定安装缓冲块673;缓冲块673在旋转下压气缸671的驱动下活动进出定位槽621。The above-mentioned
在将机顶盒PCBA300放置在定位槽621内前,旋转下压气缸671驱动L型连杆672向上移动、同时向定位槽621外转动,避免L型连杆672妨碍四轴移放机构2将机顶盒PCBA300移动、放置在定位槽621内。在将机顶盒PCBA300放置在定位槽621内后,旋转下压气缸671驱动L型连杆672向下移动、同时向定位槽621内转动,直至缓冲块673紧压靠在机顶盒PCBA300的上端面,将机顶盒PCBA300压紧固定在定位槽621内,避免机顶盒PCBA300移位,以保证拔插组件66能够将电源线63、网线64和测试线65准确的插在机顶盒PCBA300上。Before placing the set-top box PCBA300 in the
上述缓冲块673由橡胶制成。橡胶是具有可逆形变的高弹性聚合物材料,既能够压紧固定机顶盒PCBA300,又能够起到良好的缓冲作用,避免擦伤、损坏机顶盒PCBA300。The
上述定位槽621内设有下沉槽622,下沉槽622内安装有一光电传感器623,光电传感器623与控制系统3电性连接。使用时,光电传感器623能够通过检测激光检测定位槽621内是否放置了机顶盒PCBA300,并将该信息发送给控制系统3,使得控制系统3能够根据该信息控制四轴移放机构2将机顶盒PCBA300移入定位槽621或者移出,进而实现自动化生产。The
上述定位槽621的边缘设置有至少一第一定位销624.,第一定位销624.的上部为圆锥体,下部为圆柱体。通过设有第一定位销624.,四轴移放机构2将机顶盒PCBA300移入定位槽621时,机顶盒PCBA300沿着圆锥体的斜面,在立面上向下移动的同时,还能够在平面上借助吸盘27具有弹性的特点水平移动,进而调节机顶盒PCBA300的位置,使得机顶盒PCBA300最终沿着圆柱体的侧面准确的进入定位槽621内,进而能够确保将电源线63、网线64和测试线65准确的插在机顶盒PCBA300上的电源接头、网线接头和测试针脚上。The edge of the
上述定位槽621的中部设置有至少一第二定位销625,机顶盒PCBA300上设有定位孔301,第二定位销625穿设在定位孔301内,第二定位销625的上部为圆锥体和/或菱形锥体。通过第二定位销625和定位孔301的配合,能够进一步的为机顶盒PCBA300放置在定位槽621内提供精准定位,也进一步的确保将电源线63、网线64和测试线65准确的插在机顶盒PCBA300上的电源接头、网线接头和测试针脚上。The middle of the
上述四轴移放机构2包括X轴移动组件21、Y轴移动组件22、Z轴移动组件23、第一旋转机24、安装面板25、真空发生器26以及吸盘27;X轴移动组件21安装在测试框架1上;Y轴移动组件22安装在X轴移动组件21上;Z轴移动组件23安装在Y轴移动组件22上;第一旋转机24安装在Z轴移动组件23上;安装面板25的一端固定连接至第一旋转机24的旋转轴上,另一端用于安装真空发生器26和吸盘27;真空发生器26分别与吸盘27和控制系统3相连。The above-mentioned four-axis moving and
使用时,通过X轴移动组件21、Y轴移动组件22和Z轴移动组件23可以在X、Y、Z三个轴向上移动第一旋转机24,使得第一旋转机24移动靠近定位机构6或者生产流水线;之后,再通过第一旋转机24转动安装面板25,使得位于安装面板25一端的吸盘27转动至定位机构6或者生产流水线的上方;之后,再通过Y轴移动组件22使吸盘27压靠在机顶盒PCBA300上;之后,通过真空发生器26对吸盘27进行抽真空,进而使得吸盘27能够吸取机顶盒PCBA300,以配合四轴移放机构2移动、放置机顶盒PCBA300。通过设有第一旋转机24和安装面板25,利用第一旋转机24将安装面板25转动至定位机构6的上方,使得四轴移放机构2中的Z轴移动组件23不需要向定位机构6的上方延伸设置,减小了自动生产设备的尺寸,也避免Z轴移动组件23进入定位机构6上方,在移动过程中撞到定位机构6、引发故障。When in use, the first rotating
上述四轴移放机构2还包括定位相机28,定位相机28安装在Z轴移动组件23上,并朝向定位机构6,并与控制系统3电性连接。通过设有定位相机28,四轴移放机构2将机顶盒PCBA300移入定位槽621时,定位相机28能够为四轴移放机构2提供定位信息,以供四轴移放机构2准确的将机顶盒PCBA300移入定位槽621。The four-axis moving and
上述四轴移放机构2还包括压力表29,压力表29分别与真空发生器26和控制系统3相连。使用时,压力表29能够实时显示真空发生器26对吸盘27抽真空时的气压值,并将该气压值反馈给控制系统3,控制系统3能够根据气压值控制吸盘27对机顶盒PCBA300的吸力,避免吸力过大对机顶盒PCBA300造成损坏,或者吸力过小导致机顶盒PCBA300脱落;工作人员也能够根据显示的压力值,判断四轴移放机构2是否工作正常。The above-mentioned four-
上述四轴移放机构2还包括转接板210以及第二旋转机211;第二旋转机211安装在安装面板25的一端;转接板210固定在第二旋转机211的旋转轴上,并由第二旋转机211中心向两侧延伸设置有两个用于安装吸盘27的安装部。通过设有两个安装部,用于安装两组吸盘27,使用时,当一侧的吸盘27吸取机顶盒PCBA300后,通过第二旋转机211旋转转接板210,将转接板210另外一侧的吸盘27转过来吸取另一个机顶盒PCBA300,从而可以一次移动、放置两个机顶盒PCBA300,减少四轴移放机构2来回移动的次数,进而提高生产效率。The above-mentioned four-
上述对本实用新型的具体示例性实施方案的描述是为了说明和例证的目的,这些描述并非想将本实用新型限定为所公开的精确形式,并且很显然,根据上述教导,可以进行很多改变和变化。对示例性实施例进行选择和描述的目的在于解释本实用新型的特定原理及其实际应用,从而使得所属领域的普通技术人员能够实现并利用本实用新型的各种不同的示例性实施方案以及各种不同的选择和改变,任何所属技术领域的普通技术人员对其所做的适当变化或修饰,皆应视为不脱离本实用新型的专利范畴。The foregoing descriptions of specific exemplary embodiments of the present invention have been presented for purposes of illustration and illustration, these descriptions are not intended to limit the invention to the precise forms disclosed, and obviously many changes and modifications are possible in light of the above teachings . The exemplary embodiments were chosen and described for the purpose of explaining certain principles of the invention and its practical applications, to thereby enable one of ordinary skill in the art to make and utilize the various exemplary embodiments and various aspects of the invention. Various choices and changes, any appropriate changes or modifications made by those of ordinary skill in the art should be regarded as not departing from the scope of the patent of the present invention.
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| CN111510712B (en) * | 2020-06-01 | 2024-08-16 | 厦门宏泰智能制造有限公司 | Automatic set top box WIFI verification device and verification method thereof |
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