CN212333871U

CN212333871U - High-efficiency cushion separating machine

Info

Publication number: CN212333871U
Application number: CN202020869543.8U
Authority: CN
Inventors: 吴海洪
Original assignee: Foshan Yuejinhai Machinery & Equipment Co ltd
Current assignee: Foshan Yuejinhai Machinery & Equipment Co ltd
Priority date: 2020-05-21
Filing date: 2020-05-21
Publication date: 2021-01-12
Anticipated expiration: 2030-05-21

Abstract

The utility model discloses a high-efficient branch fills up machine, include: a base; a conveyor mounted on the base; the lifting devices are respectively arranged on the left side and the right side of the conveying device, the lifting devices are respectively provided with a plurality of material racks which are arranged in an up-down layered mode, all the material racks are arranged in parallel, the material racks on the same layer are located on the same horizontal plane, and the lifting path of each material rack is intersected with the upper surface of the conveying device. Compared with the prior art, the utility model discloses after filling the filler strip at every turn, can carry out the automation to the filler strip for a long time and carry, greatly saved the cost of labor of mill and improved the efficiency of placing of filler strip.

Description

High-efficiency cushion separating machine

Technical Field

The utility model relates to a section bar production facility field, in particular to high-efficient branch fills up machine.

Background

In order to facilitate storage and transportation of the profiles, a factory needs to cut the profiles into profile finished products with a certain length, and stack a plurality of profile finished products in an up-down layering manner.

In the prior art, mainly the filler strip is manually placed on the jaws of the conveyor belt, the distance between two adjacent jaws is the same, and then the manipulator places the filler strip on the jaws on the finished section. Because at least three cushion strips need to be placed on each layer of profile finished product, and each transport frame is generally provided with more than ten layers of profile finished products, the using amount of the cushion strips is huge, and the manual placement of the cushion strips is time-consuming and labor-consuming. To this end, a need exists for an apparatus that can replace manual operations.

SUMMERY OF THE UTILITY MODEL

The utility model discloses aim at solving one of the technical problem that exists among the prior art at least, for this reason, the utility model provides a high-efficient branch fills up machine.

According to the utility model discloses a high efficiency divides pad machine of first aspect embodiment, include:

a base;

a conveyor mounted on the base;

the lifting devices are respectively arranged on the left side and the right side of the conveying device, the lifting devices are respectively provided with a plurality of material racks which are arranged in an up-down layered mode, all the material racks are arranged in parallel, the material racks on the same layer are located on the same horizontal plane, and the lifting path of each material rack is intersected with the upper surface of the conveying device.

According to the utility model discloses high efficiency divides pad machine has following beneficial effect at least: a plurality of cushion strips are placed on the two material racks on each layer together, the cushion strips on the bottom layer are conveyed forwards through the conveying device, once the conveying of the cushion strips on the bottom layer is finished, the lifting device descends until the conveying device can convey the cushion strips on the secondary bottom layer, and the like is carried out until all the cushion strips are conveyed; compared with the prior art, the utility model discloses after filling the filler strip at every turn, can carry out the automation to the filler strip for a long time and carry, greatly saved the cost of labor of mill and improved the efficiency of placing of filler strip.

According to some embodiments of the utility model, conveyor includes two independent control's pay-off conveyer belt, two the pay-off conveyer belt is parallel to each other and the interval sets up.

According to the utility model discloses a some embodiments, two the unloading conveyer belt is all installed to the front end of pay-off conveyer belt, aligns the setting around two unloading conveyer belts, and the conveying speed of unloading conveyer belt is greater than the conveying speed of pay-off conveyer belt.

According to some embodiments of the utility model, conveyor still includes two conveying motor, every pay-off conveyer belt and the equal sharing one of unloading conveyer belt that corresponds conveying motor.

According to the utility model discloses a some embodiments, every all be equipped with first inductive sensor on the unloading conveyer belt, every first inductive sensor all is located the preceding end that corresponds the unloading conveyer belt, every first inductive sensor all carries out electric signal connection with the conveying motor who corresponds.

According to the utility model discloses a some embodiments, two be equipped with second inductive sensor between the pay-off conveyer belt, second inductive sensor is located the front side of work or material rest, second inductive sensor simultaneously with two elevating gear carries out signal of telecommunication connection.

According to some embodiments of the utility model, elevating gear includes rack and pinion elevating gear, screw-nut elevating gear, cylinder elevating gear or hydro-cylinder elevating gear.

According to some embodiments of the utility model, install two left and right mobile device on the base, two left and right mobile device is located respectively conveyor's the left and right sides.

According to some embodiments of the utility model, two elevating gear respectively with two remove the mobile device and connect, make two interval between the elevating gear is adjustable.

Additional aspects and advantages of the invention will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the invention.

Drawings

The above and/or additional aspects and advantages of the present invention will become apparent and readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings of which:

fig. 1 is a schematic perspective view of a high-efficiency cushion separating machine according to an embodiment of the present invention;

fig. 2 is a schematic perspective view of a lifting device according to an embodiment of the present invention;

fig. 3 is a partial enlarged view of fig. 1 at a.

In the drawings: 100-base, 200-lifting device, 300-material rack, 210-mounting plate, 220-lifting motor, 230-rack, 240-rotating shaft, 250-bearing, 241-gear, 410-fixing plate, 420-linear driving device, 510-feeding conveying belt, 520-blanking conveying belt, 530-conveying motor, 501-driving wheel, 521-first driven wheel, 502-chain and 511-second driven wheel.

Detailed Description

Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are exemplary only for the purpose of explaining the present invention, and should not be construed as limiting the present invention.

In the description of the present invention, it should be understood that the orientation or positional relationship indicated with respect to the orientation description, such as up, down, front, rear, left, right, etc., is based on the orientation or positional relationship shown in the drawings, and is only for convenience of description and simplification of description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.

In the description of the present invention, a plurality of means are one or more, a plurality of means are two or more, and the terms greater than, less than, exceeding, etc. are understood as not including the number, and the terms greater than, less than, within, etc. are understood as including the number. If the first and second are described for the purpose of distinguishing technical features, they are not to be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated or implicitly indicating the precedence of the technical features indicated.

In the description of the present invention, unless there is an explicit limitation, the words such as setting, installation, connection, etc. should be understood in a broad sense, and those skilled in the art can reasonably determine the specific meanings of the above words in combination with the specific contents of the technical solution.

As shown in fig. 1 and 2, according to the utility model discloses a high efficiency divides pad machine of first aspect embodiment, including base 100, conveyor and two elevating gear 200 that go up and down synchronously, conveyor installs on base 100, two elevating gear 200 install respectively the left and right sides of conveyor, two elevating gear 200 all is equipped with a plurality of work or material rest 300 that upper and lower layering set up, the height of each layer of work or material rest 300 is all unanimous, all work or material rest 300 are parallel with conveyor's direction of delivery, two work or material rest 300 of the same layer are all in the same horizontal plane, can place a plurality of filler strips on two work or material rest 300 of each layer jointly, should guarantee all filler strips to set up the direction all and conveyor's direction quadrature as far as possible simultaneously; in order to allow the dunnage to be lowered from every two stacks 300 onto the conveyor, the path of elevation of each stack 300 intersects the upper surface of the conveyor, and once two stacks 300 of the same layer are lowered slightly below the upper surface of the conveyor, all of the dunnage in that layer is carried by the conveyor and conveyed forward.

Specifically, elevating gear 200 includes but not limited to rack and pinion elevating gear, screw-nut elevating gear, cylinder elevating gear or hydro-cylinder elevating gear, the utility model discloses it is not right elevating gear 200's concrete structure is injectd, nevertheless for the convenience of description, the utility model discloses a two elevating gear 200 all select to rack and pinion elevating gear. Each gear rack lifting device comprises a mounting plate 210 and a lifting motor 220, the lifting motor 220 is mounted on the outer side surface of the mounting plate 210, two vertically arranged racks 230 are connected to the outer side surface of the mounting plate 210 in a sliding mode through a sliding rail pair, the two racks 230 are connected with a plurality of material racks 300 together, all the material racks 300 are located on the inner side of the mounting plate 210, and each material rack 300 is L-shaped and is inward opened; the lifting motor 220 is in transmission connection with a rotating shaft 240, the rotating shaft 240 is installed on the outer side face of the mounting plate 210 through two bearings 250, gears 241 are respectively arranged at two ends of the rotating shaft 240, the gears 241 are respectively meshed with the two racks 230, so that when the lifting motor 220 drives the rotating shaft 240 to rotate, the two racks 230 are simultaneously lifted or lowered, and therefore the rack 300 is lifted or lowered. It should be noted that, since the two lifting devices 200 need to maintain a synchronous lifting state, the two lifting motors 220 are electrically connected to the same driver, and the driver drives the two lifting motors 220 at the same time.

In practical application, the length of filler strip is not invariable, and the section bar finished product of different specifications corresponds the filler strip of different length, in order to make the utility model discloses can adapt to the filler strip of different length, install two left and right mobile devices on the base 100, two left and right mobile device is located respectively conveyor's the left and right sides. Specifically, every remove the mobile device all includes two fixed plates 410 and two linear drive device 420, linear drive device 420 includes but not limited to cylinder, hydro-cylinder or electric putter, because the utility model discloses interval to between two work or material rest 300 on the same layer does not have high accuracy requirement, as long as both can place the filler strip that corresponds length can, consequently in order to reduce manufacturing cost, the utility model provides an all linear drive device 420 all are preferably the cylinder. All the fixing plates 410 are fixedly connected to the base 100, each cylinder is mounted on the corresponding fixing plate 410, and the telescopic rod of each cylinder is arranged inwards; through two slide rail pairs, every the mounting panel 210 respectively with two fixed plate 410 carries out sliding connection, wherein the equal fixed connection of telescopic link of every cylinder is on the lateral surface that corresponds mounting panel 210. It should be noted that the telescopic rods of the two cylinders on the same side are all extended synchronously, when the telescopic rods of the two cylinders on the same side are extended simultaneously, the lifting device 200 on the side slides inwards, and when the telescopic rods of the two cylinders on the same side are retracted simultaneously, the lifting device 200 on the side slides outwards, so that the distance between the two lifting devices 200 is adjustable to adapt to the filler strips with different lengths. It can be understood that even though each of the left-right moving devices includes only one fixing plate 410 and one cylinder, the left-right moving device can still drive the lifting device 200 to move left and right, such an arrangement easily causes overload of the cylinder, and the service life of the cylinder is correspondingly shortened.

Furthermore, conveyor can be for whole conveyer belt or constitute by two independent control's pay-off conveyer belt 510, because whole conveyer belt can't rectify the filler strip that takes place the skew, consequently the utility model provides a conveyor is preferred to be constituteed by two independent control's pay-off conveyer belt 510, two the upper surface of pay-off conveyer belt 510 is aligned, two pay-off conveyer belt 510 is parallel to each other and the interval sets up, two pay-off conveyer belt 510's the direction of setting becomes conveyor's direction of delivery. In order to avoid the situation of stacking and blanking of the filler strip, blanking conveyor belts 520 are installed at the front ends of the two feeding conveyor belts 510, the two blanking conveyor belts 520 are arranged in front and back in an aligned manner, and the conveying speed of the blanking conveyor belts 520 is greater than that of the feeding conveyor belts 510; when the filler strip carries to the faster unloading conveyer belt 520 of speed from the slower pay-off conveyer belt 510 of speed, this filler strip can obviously be pulled open with the distance of a back filler strip this moment to avoid the filler strip to take place to prick the circumstances of piling up the unloading, stabilized the utility model discloses a carry the beat. In order to save the manufacturing cost, the conveying device further includes two conveying motors 530, each of the feeding conveying belts 510 and the corresponding blanking conveying belts 520 share one conveying motor 530, a connection structure of the feeding conveying belts 510 and the corresponding blanking conveying belts 520 can refer to fig. 3, the feeding conveying belts 510 and the blanking conveying belts 520 are synchronously driven by a sprocket chain transmission mechanism, a driving wheel 501 of the sprocket chain transmission mechanism is driven by the conveying motor 530, a first driven wheel 521 of the sprocket chain transmission mechanism is in transmission connection with the blanking conveying belts 520, meanwhile, a chain 502 of the sprocket chain transmission mechanism is further engaged with a second driven wheel 511, and the second driven wheel 511 is in transmission connection with the feeding conveying belts 510, wherein a modulus of the second driven wheel 511 is greater than a modulus of the first driven wheel 521. Since the transmission ratio of the second driven wheel 511 to the first driven wheel 521 is not one-to-one, when the second driven wheel 511 rotates by an angle a, the first driven wheel 521 rotates by an angle a + n. It can be understood that the connection structure of the feeding conveyer belt 510 and the blanking conveyer belt 520 is not limited to the above connection structure, and the feeding conveyer belt 510 and the blanking conveyer belt 520 are not limited to the protection scope of the present invention, as long as the feeding conveyer belt and the blanking conveyer belt have a rotation speed difference and share the same conveying motor 530, regardless of the connection structure between the feeding conveyer belt and the blanking conveyer belt.

In some embodiments of the utility model, the filler strip is probably shifted in the in-process of carrying, because the filler strip after the skew is difficult to accurately place on the jack catch of conveyer belt, consequently in order to rectify the filler strip that takes place the skew, every all be equipped with first inductive pick-up (the attached drawing is not shown) on the unloading conveyer belt 520, every first inductive pick-up all is located the preceding end and two that correspond unloading conveyer belt 520 the equal level of first inductive pick-up aligns, every first inductive pick-up all responds to the direction of filler strip, first inductive pick-up includes but not limited to proximity switch or photoelectric sensor, every first inductive pick-up all carries out electric signal connection with corresponding conveying motor 530. When the filler strip deviates, one end of the filler strip firstly triggers the first induction sensor positioned on one side, at this time, the conveying motor 530 positioned on the same side stops rotating until the other end of the filler strip also triggers the first induction sensor positioned on the other side, at this time, the filler strip is corrected, and after the two first induction sensors are triggered, the two conveying motors 530 start to work and convey the filler strip to the jaws of the conveyor belt.

In some embodiments of the present invention, in order to make two lifting devices 200 automatically descend after the plurality of filler strips located at the bottom layer are conveyed, two second sensing sensors (not shown in the drawings) are disposed between the feeding and conveying belts 510, the second sensing sensors are located at the front side of the material rack 300, the second sensing sensors all sense the direction of the filler strips, the second sensing sensors include but are not limited to proximity switches or photoelectric sensors, and the second sensing sensors are electrically connected to the drivers of the two lifting devices 200. When the second sensing sensor does not sense the filler strip within a specified time period (which can be customized), the driver drives the two lifting devices 200 to descend simultaneously, and the descending height is the height of each layer of material rack 300, so that the plurality of filler strips positioned at the second bottom layer can be lowered onto the two feeding conveyer belts 510.

Through the above arrangement, the utility model discloses the work flow does:

1. firstly, the distance between the two lifting devices 200 is adjusted through the two left-right moving devices, so that a plurality of cushion strips with corresponding lengths can be placed in the lifting devices, and each layer of material rack 300 is filled with the cushion strips in a manual mode;

2. controlling the drivers to make the two lifting devices 200 descend until the plurality of filler strips at the bottom layer can be lowered onto the two feeding conveyer belts 510;

3. the two feeding conveyer belts 510 sequentially convey a plurality of filler strips to the two blanking conveyer belts 520, and after the two blanking conveyer belts 520 correct the positions of the filler strips at the front and rear ends, the two blanking conveyer belts 520 convey the filler strips to the claws of the conveyer belts;

4. if the second inductive sensor does not sense the filler strip within a specified time period, the driver drives the two lifting devices 200 to descend simultaneously, so that the plurality of filler strips positioned at the secondary bottom layer can be lowered onto the two feeding conveyer belts 510;

5. and (5) repeating the step (3) and the step (4) in sequence until all the cushion strips are conveyed.

It should be further noted that, after step 4, there may be a sensing blank period, in which the second sensing sensor and two first sensing sensors do not sense the filler strip, and in order to ensure the normal use of the present invention, when the second sensing sensor and two first sensing sensors do not sense the filler strip, two conveying motors 530 all work normally until one of the first sensing sensors senses the filler strip.

The embodiments of the present invention have been described in detail with reference to the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made without departing from the spirit of the present invention within the knowledge of those skilled in the art.

Claims

1. High-efficient branch pad machine, its characterized in that includes:

a base (100);

a conveyor mounted on the base (100);

the lifting device (200) of two synchronous lifts are respectively installed on the left side and the right side of the conveying device, the lifting device (200) is provided with a plurality of material racks (300) which are arranged in an upper-lower layered mode, all the material racks (300) are arranged in parallel, the material racks (300) on the same layer are located on the same horizontal plane, and the lifting path of each material rack (300) is intersected with the upper surface of the conveying device.

2. The high efficiency pad separating machine according to claim 1, wherein: the conveying device comprises two independently controlled feeding conveying belts (510), and the two feeding conveying belts (510) are parallel to each other and arranged at intervals.

3. The high efficiency pad separating machine according to claim 2, wherein: two unloading conveyer belt (520) are all installed to the front end of pay-off conveyer belt (510), and two unloading conveyer belts (520) align the setting from beginning to end, and the conveying speed of unloading conveyer belt (520) is greater than the conveying speed of pay-off conveyer belt (510).

4. The high efficiency pad separating machine according to claim 3, wherein: the conveying device further comprises two conveying motors (530), and each feeding conveying belt (510) and the corresponding blanking conveying belt (520) share one conveying motor (530).

5. The high efficiency pad separating machine according to claim 4, wherein: every all be equipped with first inductive pick-up on unloading conveyer belt (520), every first inductive pick-up all is located the preceding end that corresponds unloading conveyer belt (520), every first inductive pick-up all carries out signal of telecommunication with corresponding conveying motor (530).

6. The high efficiency pad separating machine according to claim 2, wherein: two be equipped with second inductive transducer between pay-off conveyer belt (510), second inductive transducer is located the front side of work or material rest (300), second inductive transducer simultaneously with two elevating gear (200) carry out signal of telecommunication and are connected.

7. The high efficiency pad separating machine according to claim 1, wherein: the lifting device (200) comprises a gear rack lifting device, a screw nut lifting device, an air cylinder lifting device or an oil cylinder lifting device.

8. The high efficiency pad separating machine according to claim 1, wherein: two left-right moving devices are installed on the base (100), and the two left-right moving devices are respectively positioned on the left side and the right side of the conveying device.

9. The high efficiency pad separating machine according to claim 8, wherein: the two lifting devices (200) are respectively connected with the two left-right moving devices, so that the distance between the two lifting devices (200) can be adjusted.