CN212312330U - Wheel-rail movable type concrete prefabricated part production line using circulating chain - Google Patents
Wheel-rail movable type concrete prefabricated part production line using circulating chain Download PDFInfo
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- CN212312330U CN212312330U CN201922337791.8U CN201922337791U CN212312330U CN 212312330 U CN212312330 U CN 212312330U CN 201922337791 U CN201922337791 U CN 201922337791U CN 212312330 U CN212312330 U CN 212312330U
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Abstract
The utility model discloses an use portable concrete precast element production line of wheel rail of circulation chain, its first circulation chain sideslip device, the second circulation chain sideslip device that sets up including the multiunit mould delivery track of vertical setting and perpendicular to multiunit mould delivery track, first circulation chain sideslip device, second circulation chain sideslip device set up respectively at multiunit mould delivery track's both ends, built on stilts concrete delivery track. Also discloses a using method of the wheel-rail mobile concrete prefabricated part production line using the circulating chain. The utility model has the advantages of reasonable design ingenious, realized the concrete after the pouring and accomplished the maintenance on line, also can receive a plurality of moulds simultaneously or supply a plurality of moulds to send to vertical mould delivery track from the circulation chain simultaneously, improved the operating efficiency of production line, make the increase in quantity that allows the mould of putting in production on the production line, increased the productivity of production line.
Description
Technical Field
The utility model relates to a precast concrete unit production technical field, concretely relates to use portable precast concrete unit production line of wheel rail of circulation chain and this use portable precast concrete unit production line's of wheel rail of circulation chain use application method.
Background
On traditional wheel rail portable precast concrete component production line, the mould of band pulley moves on multiunit longitudinal rail, when the mould needs to move from a set of longitudinal rail to another set of longitudinal rail, need use reciprocating type wheel rail transport vechicle to carry out the sideslip ferry of mould along horizontal track, because reciprocating type wheel rail transport handlebar mould is after ferry to the target track position from initial track, the empty wagon returns, the effective operating time of system is wasted, the mould circulation system of production line can only vertically shift a mould at every turn, transversely shift a mould, the circulation beat time of production line is long, the mould input quantity on the production line is restricted, the maximum productivity of production line receives the restriction.
SUMMERY OF THE UTILITY MODEL
In order to solve the problem, the utility model discloses an use portable concrete prefabricated component production line of wheel rail of circulation chain.
The utility model discloses a realize that the technical scheme that above-mentioned purpose adopted is:
the utility model provides an use portable concrete precast element production line of wheel rail of circulation chain, it includes empty mould operation district, the concrete placement operation district, first maintenance district, secondary maintenance district, first sideslip passageway, the second sideslip passageway, the concrete mixing system, concrete transportation is hopper and cloth machine by oneself, set up built on stilts concrete conveying track to the concrete placement operation district sky below the feed opening of concrete mixing system, concrete transportation is by oneself the hopper and can be followed the below of concrete mixing system and carried behind the concrete and walk concrete placement operation district top along concrete conveying track, put in the cloth machine to the concrete.
The mould conveying device is characterized in that a first circulating chain traversing device is arranged in the first traversing channel, a second circulating chain traversing device is arranged in the second traversing channel, and a plurality of groups of longitudinal mould conveying tracks for longitudinal travelling of moulds are arranged between the first traversing channel and the second traversing channel.
The longitudinal power device is used for driving the die to move longitudinally, the die is movably arranged on the longitudinal die conveying track, the longitudinal power device drives the die to move longitudinally on the longitudinal die conveying track, the longitudinal power device also drives the die to move from the longitudinal die conveying track to the first circulating chain traversing device or the second circulating chain traversing device, and the longitudinal power device also drives the die to move from the first circulating chain traversing device or the second circulating chain traversing device to the longitudinal die conveying track.
It still includes the drive sprocket and the driven sprocket that are located the setting of circulation chain sideslip device frame both ends that set up on first circulation chain sideslip device, the second circulation chain sideslip device, centers on drive sprocket driven sprocket and frame are equipped with closed circulation chain, correspond vertical mould delivery track on the circulation chain and are equipped with a plurality of groups and remove the track, and drive sprocket is connected with chain drive power take off, and chain drive power take off drive sprocket is rotatory, drives closed circulation chain around drive sprocket and driven sprocket circulation operation.
The positioning and rail aligning device is arranged on the frame of the circulating chain traversing device, and when the first circulating chain traversing device and the second circulating chain traversing device transversely move the die, the positioning and rail aligning device acts to enable the moving rails on the first circulating chain traversing device and the second circulating chain traversing device to be in butt joint with the longitudinal die conveying rail.
The secondary maintenance area can be sealed by using a longitudinal wall, a top plate and heat preservation doors positioned at two ends of the secondary maintenance area, and the primary maintenance area can also be sealed or semi-sealed by using the longitudinal wall, the top plate, the heat preservation doors or a soft curtain.
The utility model has the advantages that: the utility model has reasonable and ingenious structural design, the first circulating chain traversing device, the second circulating chain traversing device, the longitudinal power device, the concrete conveying hopper and the distributing machine work in a matching way, the circulating circulation of the mould along the concrete pouring track, the first circulating chain traversing device, the second circulating chain traversing device and the concrete early-stage curing track in production is realized, in the mould circulating circulation process, the empty mould operation and the mould online pouring which are needed to be completed before the mould is poured with concrete can be completed, the concrete after pouring can be completed on line, the running time waste returned by the empty mould when the traversing car is used for traversing conveying is avoided due to the adoption of the circulating chain for the transverse conveying of the mould, and the circulating chain can simultaneously transversely move a plurality of moulds, also can simultaneously receive a plurality of moulds or simultaneously convey a plurality of moulds from the circulating chain to the longitudinal mould conveying track, the operation efficiency of the production line is improved, the number of the moulds allowed to be put on the production line for production is increased, and the production capacity of the production line is increased.
The present invention will be further described with reference to the accompanying drawings and the following detailed description.
Drawings
Fig. 1 is a top view of the functional partition of the present invention;
FIG. 2 is a top view of the floor of the present invention;
FIG. 3 is a top view of the die distribution of the present invention;
FIG. 4 is a longitudinal cross-sectional view of the hollow mold operating zone, the pouring operation zone and the primary maintenance zone of the present invention;
FIG. 5 is a longitudinal sectional view of the secondary maintenance area of the present invention;
FIG. 6 is a cross-sectional view of a concrete delivery track in a pouring operation area of the present invention;
FIG. 7 is an enlarged partial top view of the middle circulation chain traversing device according to the present invention;
fig. 8 is a partially enlarged cross-sectional view of the middle circulation chain traversing device according to the present invention.
Detailed Description
Example, referring to fig. 1 and 2, the present example provides a wheel-track mobile concrete precast element production line using a circulating chain, which includes an empty mold operation area 21, a concrete pouring operation area 22, a primary curing area 23, a secondary curing area 24, a first traverse channel 26, a second traverse channel 25, a concrete mixing system 27, a concrete conveying self-moving hopper 28, and a distributor 29, wherein an overhead concrete conveying track 30 is provided from below a feed opening of the concrete mixing system 27 to above the concrete pouring operation area 22, the concrete conveying self-moving hopper 28 can travel along the concrete conveying track 30 to above the concrete pouring operation area 22 after receiving concrete from below the concrete mixing system 27, and then throw the concrete into the distributor 29, in order to realize low-cost heating secondary curing, the secondary maintenance area 24 may be closed by using a vertical wall, a ceiling, and heat-insulating doors 31 located at both ends of the secondary maintenance area 24, and the primary maintenance area 23 may also be closed or semi-closed by using a vertical wall, a ceiling, a heat-insulating door, or a soft curtain. In order to accelerate the curing speed, heat may be supplied to the primary curing zone 23 and the secondary curing zone 24, and the secondary curing zone 24 may be partitioned into an warming zone, a constant temperature zone, and a cooling zone.
Referring to fig. 2, 4 and 7, in the wheel track mobile concrete precast element production line using the circulating chains according to the present embodiment, a first circulating chain traversing device 2 is disposed in the first traversing channel 26, a second circulating chain traversing device 3 is disposed in the second traversing channel 25, and a plurality of sets of longitudinal mold conveying rails 1 for longitudinal traveling of the molds 9 are disposed between the first traversing channel 25 and the second traversing channel 26.
Referring to fig. 3, 4, 5, 6 and 7, in the wheeltrack-moving precast concrete unit manufacturing line using the endless chains according to the present embodiment, the molds 9 are movably disposed on the longitudinal mold conveying rails 1, the longitudinal power device 32 drives the molds 9 to move longitudinally on the longitudinal mold conveying rails 1, the longitudinal power device 32 also drives the molds 9 to move from the longitudinal mold conveying rails 1 to the first endless chain traversing device 2 or the second endless chain traversing device 3, and the longitudinal power device also drives the molds 9 to move from the first endless chain traversing device 2 or the second endless chain traversing device 3 to the longitudinal mold conveying rails 1.
Referring to fig. 7 and 8, in the wheel-track mobile concrete precast element production line using the circulating chain according to the embodiment, each of the first circulating chain traversing device 2 and the second circulating chain traversing device 3 includes a driving sprocket 5 and a driven sprocket 6 disposed at two ends of a frame 33 of the circulating chain traversing device, a closed circulating chain 34 is disposed around the driving sprocket 5, the driven sprocket 6 and the frame, a plurality of sets of moving rails 4 are disposed on the circulating chain 34 corresponding to the longitudinal mold conveying rails 1, the driving sprocket 5 is connected to a chain driving power output device 11, and the chain driving power output device 11 drives the driving sprocket 5 to rotate to drive the closed circulating chain 34 to circulate around the driving sprocket 5 and the driven sprocket 6.
Referring to fig. 3 and 7, in the wheel track mobile concrete precast element production line using the circulating chain according to this embodiment, a positioning and rail aligning device 12 is disposed on the frame 33 of the circulating chain traversing device, and when the first and second circulating chain traversing devices 2 and 3 transversely move the mold 9, the positioning and rail aligning device 12 acts to make the moving rails 4 on the first and second circulating chain traversing devices 2 and 3 abut against the longitudinal mold conveying rails 1.
In use, a suitable number of said moulds 9 are placed on said longitudinal mould transport tracks 1, and said moulds 9 are circulated according to the sequence of said empty mould operation work area 21, said concrete casting work area 22, said primary curing area 23, said second traverse channels 25, said secondary curing area 24 and said first traverse channels 26.
During the production process, the molds 9 of each group of the longitudinal mold conveying rails 1 in the empty mold operation area 21 are driven by the longitudinal power device 32 to be sequentially conveyed from the first curing area 23 to the concrete pouring operation area 22 and after the concrete pouring operation area 22, the related mold opening, concrete member hoisting to reach the demolding strength, mold cleaning, mold coating and releasing, steel reinforcement cage throwing and installing, embedded part installing and restoring mold empty mold operation operations are performed by corresponding equipment or human hands during the process of conveying the molds 9 from the first traverse channel 26 to the concrete pouring operation area 22, then the molds 9 reach the concrete pouring operation area 22, and the concrete conveying self-propelled hopper 28 travels along the concrete conveying rails 30 to the concrete pouring operation area 22 after receiving concrete under the concrete stirring system 27 and then travels along the concrete conveying rails 30 to reach the concrete pouring operation area 22 The concrete is put into the distributing machine 29, the distributing machine 29 pours the concrete into the mold 9 positioned below the distributing machine 29, the mold 9 completing the concrete pouring operation continuously longitudinally moves along the longitudinal mold conveying track 1 and enters the primary curing area 23, the concrete in the mold 9 undergoes primary curing in the primary curing area 23, then the mold 9 continuously longitudinally moves and enters the area of the second traverse channel 25, wheels of the mold 9 fall on the corresponding moving tracks 4 on the second circulating chain traverse device 3, the chain driving power output device 11 of the second circulating chain traverse device 3 drives the driving sprocket 5 to rotate, and drives the closed circulating chain 34 to circularly operate around the driving sprocket 5 and the driven sprocket 6, the moving track 4 corresponding to the circulating chain 34 carries the mold 9 positioned above the moving track to move transversely towards a certain group of the longitudinal mold conveying tracks 1 in the secondary curing area 24, when the mold 9 approaches the target longitudinal mold conveying track 1, the circulating chain 34 of the second circulating chain traversing device 3 is decelerated, the positioning and rail-aligning device 12 acts to make the moving track 4 positioned on the second circulating chain traversing device 3 abut against the longitudinal mold conveying track 1 when the second circulating chain traversing device 3 is stopped, the longitudinal power device 32 drives the mold 9 to leave the second circulating chain traversing device 3, enter the secondary curing area 24 and be positioned at the end of the longitudinal mold conveying track 1 of the area, and the concrete in the mold 9 is developed and cured for the second time in the secondary curing area 24, the strength of the concrete in the mold 9 is gradually increased as the mold 9 approaches the first endless chain transfer device 2, and when the mold reaches the closest position to the first endless chain transfer device 2, the strength of the concrete in the mold 9 reaches the strength at which the mold can be released, and the mold is transferred to the empty mold operation work area 21 to be subjected to the mold releasing and releasing operation.
As one of the molds 9 is conveyed into one of the longitudinal mold conveying rails 1 of the secondary curing zone 24, while the mold 9 located in front of the mold 9 of the same longitudinal mold conveying rail 1 is also moved longitudinally along the longitudinal mold conveying rail 1 by the longitudinal power device 32, one of the molds 9 located at the other end of the row of the molds 9 closest to the first endless chain traversing device 2 is moved to the first endless chain traversing device 2, while the wheels of the mold 9 fall on the moving rail 4 of the first endless chain traversing device 2, the chain driving power output device 11 of the first endless chain traversing device 2 drives the driving sprocket 5 to rotate, and the closed endless chain 34 is driven to rotate around the driving sprocket 5 and the driven sprocket 6, the moving track 4 corresponding to the circulating chain 34 carries the molds 9 which are located above the moving track and transversely move, when the molds 9 approach the longitudinal mold conveying track 1 which is the target of the empty mold operation area 21, the circulating chain 34 of the first circulating chain traversing device 2 is decelerated, the positioning and rail aligning device 12 acts to make the moving track 4 located on the first circulating chain traversing device 2 abut against the longitudinal mold conveying track 1 when the first circulating chain traversing device 2 is stopped, the longitudinal power device 32 drives the molds 9 to leave the first circulating chain traversing device 2, enter the empty mold operation area 21 and be located at the tail end of the longitudinal mold conveying track 1 of the area, and the molds 9 start to perform the next cycle of production operation at the position.
Repeating the steps and producing circularly.
The utility model has reasonable and ingenious structural design, the first circulating chain traversing device, the second circulating chain traversing device, the longitudinal power device, the concrete conveying hopper and the distributing machine work in a matching way, the sequential circulating circulation of the moulds along the empty mould operation area, the concrete pouring operation area, the first curing area, the second traversing channel, the second curing area and the first traversing channel in production is realized, the empty mould operation and the mould on-line pouring which are needed to be completed before the concrete is poured can be completed in the mould circulating circulation process, the concrete after pouring can be cured on line, because the circulating chain is adopted to carry out the transverse moving conveying of the moulds, the running time waste of the empty mould returning when the traversing car is used for the transverse moving conveying is avoided, and the circulating chain can simultaneously transversely move a plurality of moulds, also a plurality of moulds can be simultaneously received or can be simultaneously conveyed to the longitudinal mould conveying track from the circulating chain, the operation efficiency of the production line is improved, the number of the moulds allowed to be put on the production line for production is increased, and the production capacity of the production line is increased.
The above description is only for the preferred embodiment of the present invention, and is not intended to limit the present invention in any way. The technical solution of the present invention can be changed and modified in many ways by those skilled in the art without departing from the scope of the present invention, and the technical solution and content disclosed above can be used to make various changes and modifications to the technical solution of the present invention, or to modify the technical solution of the present invention into the same effective embodiment. Therefore, the content of the technical scheme of the utility model is not separated, and the shape, structure and effect change made according to the principle of the utility model are all covered in the protection scope of the utility model.
Claims (6)
1. The utility model provides an use portable concrete precast element production line of wheel rail of circulation chain which characterized in that: the concrete conveying self-propelled hopper moves to the upper part of the concrete pouring operation area along the concrete conveying track after receiving concrete from the lower part of the concrete stirring system, and puts the concrete into the distributing machine.
2. The wheeltrack mobile concrete precast element production line using an endless chain according to claim 1, wherein a first endless chain traversing device is provided in the first traversing passage, a second endless chain traversing device is provided in the second traversing passage, and a plurality of sets of longitudinal mold conveying rails for molds to travel longitudinally are provided between the first traversing passage and the second traversing passage.
3. The wheeltrack mobile concrete precast element production line using the circulating chain according to claim 2, comprising a longitudinal power device for driving a mold to move longitudinally, the mold being movably disposed on the longitudinal mold conveying track, the longitudinal power device driving the mold to move longitudinally on the longitudinal mold conveying track, the longitudinal power device also driving the mold to move from the longitudinal mold conveying track to the first circulating chain traversing device or the second circulating chain traversing device, the longitudinal power device also driving the mold to move from the first circulating chain traversing device or the second circulating chain traversing device to the longitudinal mold conveying track.
4. The wheel-track mobile concrete precast element production line using the circulating chain as claimed in claim 2, wherein the first circulating chain traversing device and the second circulating chain traversing device each comprise a driving sprocket and a driven sprocket arranged at two ends of the frame of the circulating chain traversing device, a closed circulating chain is arranged around the driving sprocket, the driven sprocket and the frame, a plurality of sets of moving tracks are arranged on the circulating chain corresponding to the longitudinal mold conveying tracks, the driving sprocket is connected with a chain driving power output device, and the chain driving power output device drives the driving sprocket to rotate to drive the closed circulating chain to circularly run around the driving sprocket and the driven sprocket.
5. The wheeltrack mobile concrete precast element production line using the circulating chain according to claim 4, wherein a positioning and rail aligning device is provided on the frame of the circulating chain traversing device, and when the first and second circulating chain traversing devices move the molds laterally, the positioning and rail aligning device acts to butt the moving rails on the first and second circulating chain traversing devices with the longitudinal mold conveying rails.
6. The wheeltrack mobile concrete precast element production line using the circulating chain according to claim 1, wherein the secondary curing zone is closed using a vertical wall, a ceiling plate and a heat-insulating door at both ends of the secondary curing zone, and the primary curing zone is closed or semi-closed using a vertical wall, a ceiling plate, a heat-insulating door or a soft curtain.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922337791.8U CN212312330U (en) | 2019-12-23 | 2019-12-23 | Wheel-rail movable type concrete prefabricated part production line using circulating chain |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201922337791.8U CN212312330U (en) | 2019-12-23 | 2019-12-23 | Wheel-rail movable type concrete prefabricated part production line using circulating chain |
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| CN212312330U true CN212312330U (en) | 2021-01-08 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112857946A (en) * | 2021-03-26 | 2021-05-28 | 上海申昆混凝土集团有限公司 | Intelligent automatic concrete sample forming system |
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- 2019-12-23 CN CN201922337791.8U patent/CN212312330U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112857946A (en) * | 2021-03-26 | 2021-05-28 | 上海申昆混凝土集团有限公司 | Intelligent automatic concrete sample forming system |
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