CN212290694U - Dry towel compression production facility - Google Patents
Dry towel compression production facility Download PDFInfo
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- CN212290694U CN212290694U CN202021078605.XU CN202021078605U CN212290694U CN 212290694 U CN212290694 U CN 212290694U CN 202021078605 U CN202021078605 U CN 202021078605U CN 212290694 U CN212290694 U CN 212290694U
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Abstract
The utility model provides a dry towel compression production device, which comprises a press-fitting unit and a gland unit, wherein a transmission unit is arranged between the press-fitting unit and the gland unit, and a feeding unit is arranged corresponding to the press-fitting unit; the press-fitting unit comprises a turntable assembly, and the turntable assembly is sequentially provided with a feeding station, a pre-compression station, a compression station and a discharging station; the pressing head unit comprises a pressing head seat and a third pressing head arranged corresponding to the pressing head seat. The utility model has the advantages of reasonable design, the pressure equipment unit adopts the form of carousel, and material loading station, precompression station, compression station and unloading station are arranged in proper order, and the technology is arranged more in a flexible way, and the artifical quantity reduces, has practiced thrift the labour cost, has reduced the fault rate that manual operation brought, and material loading, pressure equipment and unloading combine in order, and the integrated level is high, and occupation of land space is little, can effectively improve production efficiency.
Description
Technical Field
The utility model belongs to the technical field of dry towel production facility, especially, relate to a dry towel compression production facility.
Background
The compressed dry towel has the advantages of convenient carrying, small size, exquisite appearance, novelty, uniqueness, cleanness, sanitation, disease prevention, various varieties and the like, and gradually becomes a necessary and excellent product for people to travel and work on business. Especially in places such as high-grade hotels, sauna massage, public bathtubs, hospitals and the like, the compressed dry towel can remove the worry of people on the aspect of towel sanitation. In the traditional compressed dry towel production line, all equipment rooms are arranged in a linear structure, actions such as filling, compression, blanking, capping and the like are completed in sequence, the equipment occupies a large space, each station needs to be attended by special personnel, the process arrangement is difficult, even the reasonable process arrangement is influenced, the labor amount is large, the automation degree is low, and the production efficiency is generally not high. Therefore, there is a need for an improved dry towel manufacturing apparatus.
Disclosure of Invention
The to-be-solved problem of the utility model is to aim at overcoming the defect that exists among the above-mentioned prior art, provide a dry towel compression production facility, the integrated level is high, and occupation of land space is little, can effectively improve production efficiency.
For solving the technical problem, the technical scheme of the utility model is realized like this:
a dry towel compression production device comprises a press-fitting unit and a gland unit, wherein a conveying unit is arranged between the press-fitting unit and the gland unit, and a feeding unit is arranged corresponding to the press-fitting unit;
the press-fitting unit comprises a turntable assembly, and the turntable assembly is sequentially provided with a feeding station, a pre-compression station, a compression station and a discharging station; a first pressure head is arranged corresponding to the pre-compression station, and the first driving mechanism drives the pressure head to move in the vertical direction; a second pressure head is arranged corresponding to the compression station, and the second driving mechanism drives the pressure head to move in the vertical direction;
the gland unit comprises a gland seat and a third pressure head arranged corresponding to the gland seat, and the third pressure head is driven by a third driving mechanism to act in the vertical direction;
the conveying unit comprises a conveying belt assembly, bearing discs are arranged on the surface of the conveying belt assembly at intervals, the conveying belt assembly comprises a first conveying belt, the cap pressing seat is arranged below the upper belt body part of the first conveying belt, when a third pressing head presses downwards, the third pressing head presses the bottle cap on the corresponding bearing disc, and the pressed bearing disc can abut against the lower cap pressing seat to ensure that the cap pressing operation is completed smoothly;
the feeding unit comprises a second conveyor belt corresponding to the turntable assembly.
Further, the conveyor belt assembly comprises a front conveyor frame and a rear conveyor frame, a driving cylinder is arranged on the front conveyor frame, a driven cylinder is arranged on the rear conveyor frame, and a motor for driving the driving cylinder to rotate is fixed on the front conveyor frame.
Further, the carousel assembly includes the disk body to and drive disk body pivoted drive assembly, material loading station, precompression station, compression station and unloading station use the disk body center as the equipartition setting of center.
Further, the drive assembly includes a four-index indexer.
Further, first pressure head includes first drive seat, and this first drive seat upper end is equipped with the guide post, and this guide post realizes the guide effect with the via hole cooperation on the mount, guarantees the accuracy of first pressure head action, and the lower extreme is fixed with first clamp plate through the spliced pole, is fixed with a plurality of depression bars at the clamp plate downside, and each depression bar corresponds respectively to be in each hole site that is used for placing the bottle on the dish that bears of this station.
Further, the second pressure head comprises a second driving seat, a guide post is arranged at the upper end of the first driving seat and matched with a through hole on the fixing frame to realize the guiding effect and ensure the action accuracy of the second pressure head, a plurality of pressure posts are fixed at the lower side of the second driving seat and respectively correspond to hole sites for placing bottles on a bearing disc at the station, a plurality of auxiliary pressure plates are symmetrically arranged at the lower side of the second driving seat, a guide post is fixed on each pressure plate, a retaining seat is arranged at the upper side of the second driving seat corresponding to the guide post, a spring is arranged between the second driving seat and the auxiliary pressure plates and sleeved on the guide post, the upper end of the spring abuts against the second driving seat, and the lower end of the spring abuts against the auxiliary pressure plates; the end of the guide post, which penetrates through the retaining seat, is provided with a lock nut, the guide post and the retaining seat are in sliding fit in the vertical direction, the lock nut limits the guide post to be separated from the retaining seat, and ensures that the spring has certain pre-pressing force, better buffer performance and designed elastic acting force.
Further, the gland unit comprises a rack, and the third driving mechanism and the gland seat are fixed on the rack.
The utility model has the advantages and positive effects that:
the utility model has the advantages of reasonable design, the pressure equipment unit adopts the form of carousel, and material loading station, precompression station, compression station and unloading station are arranged in proper order, and the technology is arranged more in a flexible way, and the artifical quantity reduces, has practiced thrift the labour cost, has reduced the fault rate that manual operation brought, and material loading, pressure equipment and unloading combine in order, and the integrated level is high, and occupation of land space is little, can effectively improve production efficiency.
Drawings
Fig. 1 is a schematic structural diagram of the present invention;
FIG. 2 is a schematic view of the three-dimensional structure of the fixing frame of the present invention with the baffle and the door removed;
FIG. 3 is a side view of the fixing frame of the present invention with the baffle and the door removed;
figure 4 is a schematic view of a gland unit portion in an embodiment of the present invention;
fig. 5 is a schematic view of a press-fitting unit portion in an embodiment of the present invention;
fig. 6 is a schematic perspective view of a press-fitting unit in an embodiment of the present invention;
FIG. 7 is a schematic view of a portion of a turntable assembly in an embodiment of the present invention;
FIG. 8 is a schematic view of a portion of a transfer unit in an embodiment of the invention;
fig. 9 is a schematic view of a portion of a drive mechanism at a pre-compression station in an embodiment of the invention;
fig. 10 is a schematic view of a portion of a drive mechanism at a compression station in an embodiment of the invention;
fig. 11 is a schematic view of a driving mechanism portion at the capping unit in the embodiment of the present invention.
Detailed Description
It should be noted that, in the present invention, the embodiments and features of the embodiments may be combined with each other without conflict.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are used merely for convenience of description and for simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention. Furthermore, the terms "first", "second", etc. are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first," "second," etc. may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless otherwise specified.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art through specific situations.
The following is a detailed description of specific embodiments of the present invention.
A dry towel compression production device is shown in figures 1 to 11 and comprises a press fitting unit 1 and a pressing cover unit 2, wherein a conveying unit 3 is arranged between the press fitting unit and the pressing cover unit, and a feeding unit 4 is arranged corresponding to the press fitting unit;
the press-fitting unit comprises a turntable assembly 5, and a feeding station 6, a pre-compression station 7, a compression station 8 and a discharging station 9 are sequentially arranged on the turntable assembly;
a first pressure head 10 is arranged corresponding to the pre-compression station and is driven by a first driving mechanism 11 to act in the vertical direction; a second pressure head 12 is arranged corresponding to the compression station, and is driven to move in the vertical direction by a second driving mechanism 13;
the gland unit comprises a gland seat 14 and a third pressure head 15 arranged corresponding to the gland seat, and the third pressure head is driven by a third driving mechanism 16 to act in the vertical direction;
the conveying unit comprises a conveying belt assembly 17, bearing discs 18 are arranged on the surface of the conveying belt assembly at intervals, the conveying belt assembly comprises a first conveying belt 19, the gland seat is arranged below an upper belt body part 20 of the first conveying belt (namely, the gland seat is arranged on the inner side of the conveying belt arranged in a surrounding mode), when a third pressure head is pressed down, the third pressure head presses the bottle caps on the corresponding bearing discs, the pressed bearing discs can abut against the gland seats below the third pressure head, and the gland seats mainly improve the rigidity of the first conveying belt during gland action and ensure that gland operation is finished smoothly;
the feeding unit comprises a second conveyor belt 21 corresponding to the turntable assembly.
Each driving mechanism can adopt a hydraulic cylinder or an air cylinder. Of course, as for the main working mechanism, the second driving mechanism of the compression station and the third driving mechanism of the capping unit may employ a gas-liquid pressurizing cylinder. Those skilled in the art can select the driving operation as needed, so long as the corresponding driving operation is realized.
The conveyor belt assembly comprises a front conveyor frame 22 and a rear conveyor frame 23, a driving drum 24 is mounted on the front conveyor frame, a driven drum is mounted on the rear conveyor frame, and a motor 25 for driving the driving drum to rotate is fixed on the front conveyor frame. The front conveying frame and the rear conveying frame can also be an integral mounting frame, the integral mounting frame is fixed on the fixing frame, and the conveying bearing plate can be realized.
The turntable assembly comprises a disc body 26 and a driving component 27 for driving the disc body to rotate, wherein the feeding station, the pre-compression station, the compression station and the discharging station are uniformly distributed and arranged by taking the center of the disc body as the center. Typically, the drive assembly includes a four-indexing indexer powered by a motor, the indexer controlling the angle of rotation of the disk at each actuation (in the present invention, the disk rotates 90 ° at each actuation).
The first pressure head comprises a first driving seat 28, a guide post 29 is arranged at the upper end of the first driving seat, the guide post is matched with a via hole in a fixing frame, the guiding effect is achieved, the accuracy of the action of the first pressure head is guaranteed, a first pressure plate 31 is fixed at the lower end of the first driving seat through a connecting post 30, a plurality of pressure rods 32 are fixed on the lower side of the pressure plate, each pressure rod corresponds to each hole position 51 used for placing a bottle body on a bearing disc at the station respectively, and when the first pressure head presses down, the pressure rods stretch into the bottle body, and pre-compression of dry towels is achieved.
The second pressure head comprises a second driving seat 33, a guide post 34 is arranged at the upper end of the first driving seat and is matched with a via hole on the fixing frame to realize the guiding function and ensure the action accuracy of the second pressure head, a plurality of pressure posts 35 are fixed at the lower side of the second driving seat, each pressure post corresponds to each hole position for placing the bottle body on the bearing disc at the station, a plurality of auxiliary pressure plates 36 are symmetrically arranged at the lower side of the second driving seat, a guide post 37 is fixed on each pressure plate, a retaining seat 38 is arranged at the upper side of the second driving seat corresponding to the guide post, and when the second pressure head is pressed down, the guide posts can extend into the bottle body to compress dry towels in the bottle body;
a spring 39 is arranged between the second driving seat and the auxiliary pressure plate, the spring is sleeved on the guide post, the upper end of the spring props against the second driving seat, and the lower end of the spring props against the auxiliary pressure plate; one end of the guide post, which penetrates through the retaining seat, is provided with a lock nut 40. The guide post and the retaining seat are in sliding fit in the vertical direction, the lock nut limits the guide post to be separated from the retaining seat, the spring is guaranteed to have certain pre-pressing force, good buffering performance of the spring is guaranteed, designed elastic acting force can be exerted, and excessive compression is avoided.
In an alternative embodiment, in order to improve the versatility of the second ram portion, the ram may be designed as a segmented structure, and each two segments are connected by a screw connection or other connecting members (pins or screws), for example, the screw connection structure between two segments may be: the lower end of the first section of compression leg section fixed on the second driving seat is provided with an external thread structure, one end of other detachable compression leg sections is provided with an internal thread structure connected with the external thread structure, and the other end of the detachable compression leg sections is designed into a thread structure identical with the external thread structure, so that random splicing among the sections is ensured. During actual production operation, the compression columns (segments) with corresponding heights can be configured according to the depth of the bottle body, so that the universality of the compression production equipment is improved. Of course, the lengths of the segments can be different, for example, 5cm, 6cm, 7cm … … and the like, and the selection range is wide, and the universality is better. When the height of the compression leg is adjusted, the locking nut can be screwed to adjust the elasticity of the spring so as to meet the requirements of elastic acting force when the compression legs are different in height. It should be noted that the upper portion of the compression leg is of an external thread structure, and the lock nut is screwed on the upper portion of the compression leg.
In an optional embodiment, a pressure sensor is further arranged on the lower side of the auxiliary pressing plate and connected with a main control unit of the device, when the dry towel is compressed and the pressing force reaches a set upper limit value, a signal is immediately fed back to the main control unit, the main control unit receives the pressure information and then gives an instruction to stop the pressing action of the second driving mechanism, the automation degree is higher, and the compression production quality is better. The main control unit in this embodiment is a single chip microcomputer system in the device, and receiving the pressure signal and making the instruction is a function commonly used by the single chip microcomputer system, and belongs to the field of the prior art, and therefore, the description is omitted.
It should be noted that a fixing frame 41 is disposed at the press-fitting unit, a baffle 45 is disposed around the fixing frame, a door 46 may be disposed at a position corresponding to the operation position, or a hollow portion may be reserved for facilitating the production operation, which belongs to the field of the prior art, and therefore, the details are not repeated.
The guide post is generally matched with a top plate at the top of the fixing frame, a through hole matched with the guide post is formed in the top plate, of course, a matching seat 35 can be arranged on the fixing frame to realize matching with the guide post, and the guide post can be designed by a person skilled in the art according to needs.
In order to ensure a stable structure, the capping unit includes, for example, a frame 47, and the third driving mechanism and the capping seat are fixed to the frame.
In an alternative embodiment, the third ram comprises a third drive block 42, to the lower end of which a third pressure plate 43 is fixed, to the underside of which a cushion 44 is fixed. The upper side of the third driving seat can also be provided with a matching column 52 for guiding, and the matching column is matched with a through hole on the machine frame. When the third pressure head pushes down, the bottle cap can be pressed and buckled on the bottle body, the buffer cushion plays a role in buffering and damping, the phenomenon that the bottle body is impacted too much is avoided, and the damage rate is effectively reduced.
It should be noted that the structural design of the bottle cap and the bottle body and the installation of the bottle cap belong to the content of the prior art, and the operation of installing the bottle cap on the bottle also belongs to the range that can be realized by the prior art, so that a person skilled in the art can select a corresponding existing capping device according to the design of different bottle caps and bottle mouths, and the above embodiment only exemplifies one implementation form, which is not exhaustive.
During production, this equipment can reach minimum recruitment, under the minimum circumstances of personnel's configuration, only need set up a personnel on duty (this personnel take the dish that bears that is equipped with the bottle from the material loading unit, put into the material loading station between feed unit and pressure equipment unit, can also compromise simultaneously and take off the dish that bears on the unloading station, put on the first conveyer belt of conveying unit), set up a personnel on duty (this personnel are detained the bottle lid on each bottle in proper order) between pressure equipment unit and gland unit, can accomplish dry towel compression production operation. In order to reduce the labor intensity of the workers and to optimize the production operation, it is also possible to provide a person guard at the discharge end of the transfer unit, which worker takes the carrier tray with the bottles from the transfer unit and places it in the transfer trolley.
Each of the above workers can be directly replaced by a robot. For example, in an alternative embodiment, the blanking tool 22 is provided in correspondence with the blanking station, and is driven in the vertical direction by a fourth drive 48, which is mounted on a slide 49 that can be fixed to the fixed frame. The carriages are moved in the transport unit transport direction by a fifth drive mechanism 50. The fourth driving mechanism and the fifth driving mechanism may be hydraulic cylinders, air cylinders or electric cylinders, and of course, those skilled in the art may also adopt other driving structural forms as long as the fourth driving mechanism and the fifth driving mechanism can drive the blanking tool to perform the corresponding direction.
It should be noted that, the unloading frock can adopt the manipulator that can grasp the carrier plate in prior art, certainly, also can be other mechanical structure that can pick the carrier plate on the carousel assembly unloading station and place on first conveyer belt, and the skilled person in the art selects as required can. As long as the manipulator can accomplish the appointed operation of corresponding station can, can further improve degree of automation, reduce the cost of labor, reduce the fault rate of manual operation.
The apparatus can be directly and effectively connected with the next production process (for example, the apparatus is connected with a bottle labeling device, and the bottle which is output from the conveying unit and is provided with the compressed dry towel directly enters the labeling process for labeling operation). And after the bottle with the bottle cap is pressed, the first conveying belt continues conveying, and bottled products are output.
The utility model has the advantages of reasonable design, the pressure equipment unit adopts the form of carousel, and material loading station, precompression station, compression station and unloading station are arranged in proper order, and the technology is arranged more in a flexible way, and the artifical quantity reduces, has practiced thrift the labour cost, has reduced the fault rate that manual operation brought, and material loading, pressure equipment and unloading combine in order, and the integrated level is high, and occupation of land space is little, can effectively improve production efficiency.
It is obvious to a person skilled in the art that the invention is not restricted to details of the above-described exemplary embodiments, but that it can be implemented in other specific forms without departing from the spirit or essential characteristics of the invention.
The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (8)
1. The utility model provides a dry towel compression production facility which characterized in that: the device comprises a press-fitting unit and a gland unit, wherein a conveying unit is arranged between the press-fitting unit and the gland unit, and a feeding unit is arranged corresponding to the press-fitting unit;
the press-fitting unit comprises a turntable assembly, and the turntable assembly is sequentially provided with a feeding station, a pre-compression station, a compression station and a discharging station; a first pressure head is arranged corresponding to the pre-compression station, and the first driving mechanism drives the pressure head to move in the vertical direction; a second pressure head is arranged corresponding to the compression station, and the second driving mechanism drives the pressure head to move in the vertical direction;
the gland unit comprises a gland seat and a third pressure head arranged corresponding to the gland seat, and the third pressure head is driven by a third driving mechanism to act in the vertical direction;
the conveying unit comprises a conveying belt assembly, bearing discs are arranged on the surface of the conveying belt assembly at intervals, the conveying belt assembly comprises a first conveying belt, and the cover pressing seat is arranged below the upper belt body part of the first conveying belt;
the feeding unit comprises a second conveyor belt corresponding to the turntable assembly.
2. A dry towel compression production apparatus according to claim 1, wherein: the conveying belt assembly comprises a front conveying frame and a rear conveying frame, a driving cylinder is arranged on the front conveying frame, a driven cylinder is arranged on the rear conveying frame, and a motor for driving the driving cylinder to rotate is fixed on the front conveying frame.
3. A dry towel compression production apparatus according to claim 1, wherein: the rotary table assembly comprises a table body and a driving assembly for driving the table body to rotate, and the feeding station, the pre-compression station, the compression station and the discharging station are uniformly distributed by taking the center of the table body as the center.
4. A dry towel compression production apparatus according to claim 3, wherein: the drive assembly includes a four-index indexer.
5. A dry towel compression production apparatus according to claim 1, wherein: the first pressure head comprises a first driving seat, a first pressure plate is fixed at the lower end of the first pressure head through a connecting column, and a plurality of pressure rods are fixed on the lower side of the pressure plate.
6. A dry towel compression production apparatus according to claim 1, wherein: the second pressure head comprises a second driving seat, a plurality of pressure columns are fixed on the lower side of the second driving seat, a plurality of auxiliary pressure plates are symmetrically arranged on the lower side of the second driving seat, a guide pillar is fixed on each pressure plate, a retaining seat is arranged on the upper side of the second driving seat corresponding to the guide pillar, a spring is arranged between the second driving seat and the auxiliary pressure plates and sleeved on the guide pillar, the upper end of the spring abuts against the second driving seat, and the lower end of the spring abuts against the auxiliary pressure plates; and a lock nut is arranged at one end of the guide post penetrating through the retaining seat.
7. A dry towel compression production apparatus according to claim 1, wherein: the gland unit comprises a rack, and the third driving mechanism and the gland seat are fixed on the rack.
8. A dry towel compression production apparatus according to claim 1 or 7, wherein: the third pressure head comprises a third driving seat, and a third pressure plate is fixed at the lower end of the third driving seat.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021078605.XU CN212290694U (en) | 2020-06-12 | 2020-06-12 | Dry towel compression production facility |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021078605.XU CN212290694U (en) | 2020-06-12 | 2020-06-12 | Dry towel compression production facility |
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| CN212290694U true CN212290694U (en) | 2021-01-05 |
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| CN202021078605.XU Active CN212290694U (en) | 2020-06-12 | 2020-06-12 | Dry towel compression production facility |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113442495A (en) * | 2021-07-08 | 2021-09-28 | 嘉善精田精密机械股份有限公司 | Full-automatic compression towel stamping forming device |
| CN113800063A (en) * | 2020-06-12 | 2021-12-17 | 中利特(天津)智能科技有限公司 | High-efficiency dry towel compression production line |
-
2020
- 2020-06-12 CN CN202021078605.XU patent/CN212290694U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113800063A (en) * | 2020-06-12 | 2021-12-17 | 中利特(天津)智能科技有限公司 | High-efficiency dry towel compression production line |
| CN113442495A (en) * | 2021-07-08 | 2021-09-28 | 嘉善精田精密机械股份有限公司 | Full-automatic compression towel stamping forming device |
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