CN212270096U - Biogas generator with built-in microorganism enrichment mechanism - Google Patents

Biogas generator with built-in microorganism enrichment mechanism Download PDF

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Publication number
CN212270096U
CN212270096U CN202021185635.0U CN202021185635U CN212270096U CN 212270096 U CN212270096 U CN 212270096U CN 202021185635 U CN202021185635 U CN 202021185635U CN 212270096 U CN212270096 U CN 212270096U
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China
Prior art keywords
rod
ring
microorganism
sealing cover
biogas
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CN202021185635.0U
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Chinese (zh)
Inventor
张昌爱
孙仁华
单胜道
庄海峰
沈小凤
孙娟
李景明
丁绍华
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Zhejiang Lover Health Science and Technology Development Co Ltd
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Zhejiang Lover Health Science and Technology Development Co Ltd
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Priority to CN202021185635.0U priority Critical patent/CN212270096U/en
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Abstract

The utility model discloses a biogas generator with a built-in microorganism enrichment mechanism, relating to the technical field of biogas manufacturing equipment. Including a jar body, sealed lid, microorganism enrichment mechanism, rabbling mechanism, the upper end of jar body is uncovered, and a jar body is equipped with inlet pipe and discharging pipe, and sealed lid is connected with the upper end of a jar body, and sealed lid is equipped with the marsh gas pipe, inlet pipe, discharging pipe, marsh gas pipe all communicate with the inner chamber of a jar body, and microorganism enrichment mechanism and rabbling mechanism all locate in the inner chamber of a jar body, and microorganism enrichment mechanism is connected with the upper portion of a jar body, and rabbling mechanism is connected with sealed lid. The utility model discloses can improve the fermentation efficiency of the marsh gas raw materials in the scum layer, improve the production efficiency of marsh gas.

Description

Biogas generator with built-in microorganism enrichment mechanism
Technical Field
The utility model relates to the technical field of marsh gas manufacturing equipment, in particular to a marsh gas generator with a built-in microorganism enrichment mechanism.
Background
In the methane generator, methane raw materials (broken straws, livestock and poultry manure and the like can be used as methane raw materials) and methane fermentation microorganisms (the methane fermentation microorganisms refer to a group of microorganisms which decompose organic matters to generate methane in an anaerobic environment) are positioned at the bottom in the methane generator. Along with the extension of the fermentation time, the methane raw material at the bottom in the methane generator can be layered, namely a sediment layer, an active layer, a supernatant layer and a scum layer are sequentially arranged from bottom to top.
The biogas in the active layer is fermented by more microorganisms, but the biogas raw material is less, and the biogas raw material is not enough to generate biogas. The biogas fermentation microorganisms and biogas raw materials in the supernatant layer are fewer. The biogas raw materials in the scum layer are more, but the biogas fermentation microorganisms are less, so that the biogas raw materials in the scum layer are insufficiently fermented, the fermentation efficiency of the biogas raw materials in the scum layer is reduced, and the production efficiency of the biogas is reduced.
Therefore, how to improve the fermentation efficiency of the biogas raw material in the scum layer and improve the production efficiency of the biogas is a technical problem to be solved urgently by those skilled in the art.
SUMMERY OF THE UTILITY MODEL
The utility model discloses be exactly to the above-mentioned not enough that prior art exists, provide a biogas generator of built-in microorganism enrichment mechanism, the utility model discloses can improve the fermentation efficiency of the marsh gas raw materials in the scum layer, improve the production efficiency of marsh gas.
In order to realize the purpose, the utility model provides the following technical scheme:
the utility model provides a built-in microorganism enrichment mechanism's marsh gas generator, includes a jar body, sealed lid, microorganism enrichment mechanism, rabbling mechanism, the upper end of jar body is uncovered, jar body is equipped with inlet pipe and discharging pipe, sealed lid is connected with the upper end of jar body, sealed lid is equipped with the marsh gas pipe, inlet pipe, discharging pipe, marsh gas pipe all communicate with the inner chamber of jar body, microorganism enrichment mechanism and rabbling mechanism all locate in the inner chamber of jar body, microorganism enrichment mechanism is connected with the upper portion of jar body, rabbling mechanism is connected with sealed lid.
Furthermore, the microorganism enrichment mechanism comprises a plurality of rotating rods, an inner ring, an outer ring, microorganism enrichment plates, upright rods, cross rods, an adjusting rod, a sleeve, a telescopic piece and a sealing gasket, the rotating rods, the microorganism enrichment plates and the upright rods are all arranged in a plurality, all the rotating rods are radially distributed by taking the inner ring as the center, one end of each rotating rod is rotatably connected with the inner ring, the other end of each rotating rod is rotatably connected with the outer ring, the outer ring is connected with the tank body, one microorganism enrichment plate is connected with one rotating rod, the lower end of one upright rod is connected with one microorganism enrichment plate, the cross rods are arranged between two adjacent upright rods, the cross rods are hinged with the upper ends of the upright rods, the lower ends of the adjusting rods are connected with the upper end of one upright rod, the adjusting rods are matched with adjusting long holes arranged on the sealing covers, the sleeve is slidably connected with the adjusting rods, the telescopic piece is, the other end of the telescopic piece is hinged to the sleeve, the sealing gaskets used for shielding the adjusting long holes are arranged on the upper end face of each sealing cover, the two sealing gaskets are arranged side by side, and the adjusting rods are in clearance fit with the two sealing gaskets.
Furthermore, the outer loop be equipped with bull stick complex changes the hole outward, the outer loop is keeping away from inner ring one side is equipped with outer spacing groove, is equipped with the outer spacing ring of being connected with the bull stick in the outer spacing groove, and the external diameter of outer spacing ring is greater than the aperture in the hole that changes outward, and the inner ring is equipped with the adversion hole with the bull stick complex, and the inner ring is equipped with interior spacing groove in the one side of keeping away from the outer loop, is equipped with the interior spacing ring of being connected with the bull stick in the interior spacing groove, and the external diameter of interior spacing ring is greater than the aperture in the hole that changes.
Furthermore, an installation block is arranged on one side, far away from the inner ring, of the outer ring, and an installation long groove matched with the installation block is formed in the inner wall of the tank body.
Further, rabbling mechanism includes drive assembly, (mixing) shaft, blade, and the (mixing) shaft is located the inner ring is kept away from one side of outer loop, (mixing) shaft with locate the stirring hole cooperation of sealed lid, (mixing) shaft passes through drive assembly and sealed lid and rotates to be connected, and the blade is located the below of microorganism enrichment board, the blade is equipped with a plurality ofly, blade and agitator shaft connection.
Further, the drive assembly comprises a motor, a driving gear, a driven gear and a support ring, the motor is arranged on the upper end face of the sealing cover, the motor is connected with the sealing cover, the driving gear is connected with an output shaft of the motor, the driven gear is connected with the stirring shaft, the driving gear is matched with the driven gear, the support ring is arranged between the driven gear and the sealing cover, the support ring is connected with the stirring shaft, and the outer diameter of the support ring is larger than the aperture of the stirring hole.
Further, the stirring mechanism further comprises a retractable assembly, the retractable assembly comprises a retractable part, a connecting plate, a connecting rod, a connecting block and a retractable rod, the lower end of the retractable part is connected with the upper end of the stirring shaft, the upper end of the retractable part is connected with the connecting plate, the connecting plate is connected with the upper end of the connecting rod, the lower end of the connecting rod is connected with the connecting block, the connecting block is connected with the stirring shaft in a sliding manner, the connecting block slides up and down along the stirring shaft, the retractable rod is arranged above the blades, the upper end of the retractable rod is hinged to the connecting block, the lower end of the retractable rod is hinged to the blades, and the.
Furthermore, a handle is arranged on the upper end face of the driven gear.
Further, the stirring shaft is provided with a connecting dovetail groove, the connecting rod is arranged in the connecting dovetail groove, the connecting block is matched with the connecting dovetail groove, the upper end face of the driven gear is provided with a sealing ring matched with the connecting dovetail groove, and the sealing ring is provided with a connecting hole matched with the connecting rod.
Furthermore, the upper end face of the sealing cover is provided with a first sealing cover and a second sealing cover, the driving assembly is used for retracting the telescopic piece, the connecting plate is used for connecting the part of the connecting rod, which exposes the sealing cover, of the handle, the sealing ring is arranged in the first sealing cover, and the telescopic piece, the sleeve, the sealing gasket and the part of the adjusting rod, which exposes the sealing cover, are arranged in the second sealing cover.
Compared with the prior art, the beneficial effects of utility model are that:
1. the utility model discloses a set up rabbling mechanism, can let the marsh gas raw materials intensive mixing that layering phenomenon appears to can let the marsh gas raw materials in the scum layer fully contact with the marsh gas fermentation microorganism in other layers (active layer, supernatant layer), improve the utilization efficiency, the fermentation efficiency of the marsh gas raw materials in the scum layer, improve the production efficiency of marsh gas.
Meanwhile, the biogas raw materials with the layering phenomenon are stirred by the stirring mechanism, so that the biogas in the supernatant layer and the active layer below the scum layer can flow upwards, the biogas in the supernatant layer and the active layer below the scum layer is prevented from being blocked by the scum layer and cannot flow upwards, and the biogas collection efficiency is improved.
In addition, because the living and breeding of the biogas fermentation microorganisms are suitable and unfit, if the biogas fermentation microorganisms are stirred frequently, the living and breeding of the biogas fermentation microorganisms are interfered, so that the stirring times are required to be reduced as much as possible. The utility model discloses a set up microorganism enrichment mechanism on the upper portion of jar body, can be in the period of not carrying out the stirring to the marsh gas raw materials, along with the continuous reproduction of biogas fermentation microorganism, let the biogas fermentation microorganism that is located in microorganism enrichment mechanism fall on the scum layer, just also supplemented biogas fermentation microorganism toward the scum layer, make the marsh gas raw materials fermentation in the scum layer more abundant, the utilization efficiency of the marsh gas raw materials in the scum layer has been improved, fermentation efficiency, the production efficiency of marsh gas has been improved.
The utility model is particularly suitable for the occasion that the stirring number of times to marsh gas raw materials is few, does not stir marsh gas raw materials even, and need improve the fermentation efficiency of the marsh gas raw materials in the scum layer, improve the production efficiency of marsh gas.
Furthermore, the utility model discloses a set up microorganism enrichment mechanism on the upper portion of the jar body, can improve the space utilization efficiency to the inner chamber of the jar body, improved the handling capacity to the marsh gas raw materials, improved the output of marsh gas.
2. The utility model discloses a let microorganism enrichment board locate between inner ring and the outer loop, can let microorganism enrichment board be located the scum layer of the bottom of the jar body directly over to can let the biogas fermentation microorganism that is located on the microorganism enrichment board more evenly fall on the scum layer of the bottom of the jar body, thereby further make the fermentation of marsh gas raw materials in the scum layer more abundant, further improve the utilization efficiency of marsh gas raw materials, further improve the production efficiency of marsh gas.
The utility model discloses a set up extensible member, sleeve, regulation pole, pole setting, horizontal pole, bull stick, can conveniently clear up the residue that covers on microorganism enrichment board, and then the clearance that makes the jar body is more convenient, has improved cleaning efficiency, makes the utility model discloses it is more convenient to maintain, has improved maintenance efficiency.
3. The utility model discloses a set up outer spacing ring and interior spacing ring, can avoid the outer loop to break away from, avoid the inner loop to break away from the direction and the bull stick of keeping away from the outer loop from the direction of keeping away from the inner loop for the package assembly of inner loop, bull stick, outer loop is more firm reliable, thereby need not staff and expend time and reassemble inner loop, bull stick, outer loop, has prolonged the utility model discloses a long during the operation, improved the production efficiency of marsh gas.
The utility model discloses a set up outer spacing groove and interior spacing groove, can let outer spacing ring hide in outer spacing groove, in letting, spacing ring hide in including spacing groove, thereby can make outer spacing ring, interior spacing ring, the outer loop, the space that the inner loop occupies altogether is for not setting up the outer loop of outer spacing groove, the space that the inner loop of spacing groove occupies altogether in not setting up, thereby can increase the area of microorganism enrichment board, so that place more marsh gas raw materials on the microorganism enrichment board, the throughput to marsh gas raw materials has further been improved, the production of marsh gas has further been improved. If the outer limiting groove and the inner limiting groove are not arranged, the total occupied space of the outer limiting ring, the inner limiting ring, the outer ring and the inner ring is the sum of the occupied spaces of the outer limiting ring, the inner limiting ring, the outer ring and the inner ring, and at the moment, the area of the microorganism enrichment plate needs to be reduced, so that the amount of biogas raw materials placed on the microorganism enrichment plate is reduced, the treatment amount of the biogas raw materials is reduced, and the production amount of biogas is reduced.
4. The utility model discloses a set up the installation piece at the outer loop to inner wall setting and installation piece complex installation elongated slot at the jar body, can the easy to assemble outer loop, only need let the outer loop fall in the tank bottom of installation elongated slot, just can realize the equipment of outer loop and jar body, make the installation of microorganism enrichment mechanism toward the jar body more convenient, improved the installation effectiveness.
5. The utility model discloses a set up a plurality of blades, can improve the stirring efficiency of rabbling mechanism to the marsh gas raw materials of the bottom of the jar body to the production efficiency of marsh gas has been improved.
6. The utility model discloses a let blade and (mixing) shaft articulated, and set up and receive and release the subassembly, can need not to open sealed lid and just can realize the replacement to (mixing) shaft and blade, reduce the inner chamber exposure area of the jar body, alleviateed the destruction to anaerobic environment to alleviateed the suppression of the survival reproduction of biogas fermentation microorganism, further improved fermentation efficiency then, further improved the production efficiency of marsh gas.
7. The utility model discloses a set up the handle at driven gear's up end, can provide the gripping position for the upwards pull (mixing) shaft of staff to make things convenient for the staff operation, further improved the efficiency of replacement (mixing) shaft and blade, make the utility model discloses a maintenance is more convenient.
8. The utility model discloses a set up on the (mixing) shaft and connect the dovetail, can let the connecting rod slide from top to bottom in connecting the dovetail, reduce the space that the connecting rod occupy, thereby can let the jack inseparabler, make the connecting rod be less than the space that the (mixing) shaft that does not set up the connection dovetail occupy with the shared space of (mixing) shaft, can increase the area of microorganism enrichment board, so that place more marsh gas raw materials toward microorganism enrichment board, the further handling capacity to marsh gas raw materials has been improved, the production of marsh gas has further been improved. Because if not set up the connection dovetail, then the space that connecting rod and (mixing) shaft occupy is the sum of the space that occupies respectively, just needs the inner ring that the internal diameter is bigger this moment, just needs to reduce the area of microorganism enrichment board this moment to reduce the volume of the marsh gas raw materials of placing on microorganism enrichment board, reduced the handling capacity to marsh gas raw materials then, reduced the output of marsh gas.
9. The utility model discloses a set up first sealed cowling and second sealed cowling, can further improve the sealed effect to the jar body, further improve the protection to the anaerobic environment of the inner chamber of the jar body to further avoid the external air to disturb biogas fermentation microorganism's living environment, further let biogas fermentation microorganism's living reproduction more stable, thereby further improved the production efficiency of marsh gas. Once the outside air enters, the propagation of the biogas fermentation microorganisms is easily inhibited, so that the fermentation efficiency of biogas raw materials is reduced, and the production efficiency of biogas is reduced.
Drawings
FIG. 1 is a schematic view showing the structure of a biogas generator with a built-in microorganism-enriching mechanism according to example 1;
FIG. 2 is a first schematic diagram of the internal structure of a biogas generator with a built-in microorganism enrichment mechanism according to example 1;
FIG. 3 is a partial enlarged view of FIG. 2A;
FIG. 4 is a partial enlarged view of FIG. 2B;
FIG. 5 is a schematic diagram of the internal structure of a biogas generator with a built-in microorganism enrichment mechanism according to example 1;
FIG. 6 is a partial enlarged view of FIG. 5C;
FIG. 7 is a schematic view of the arrangement of FIG. 6 with a gasket;
FIG. 8 is a schematic structural view of a biogas generator with a built-in microorganism-enriching mechanism provided with a first sealing cap and a second sealing cap according to example 1;
FIG. 9 is a first schematic diagram showing the internal structure of a biogas generator with a built-in microorganism enrichment mechanism according to example 2;
FIG. 10 is an enlarged view of a portion of FIG. 9D;
fig. 11 is a partial enlarged view of fig. 9E;
FIG. 12 is a schematic view of the arrangement of FIG. 11 with the seal ring;
FIG. 13 is a schematic structural view of a seal ring;
fig. 14 is a schematic structural view of a biogas generator with a built-in microorganism-enriching mechanism provided with a first sealing cap and a second sealing cap according to example 2.
In the figure:
1-tank body, 101-installation elongated slot, 2-feeding pipe, 3-discharging pipe, 4-sealing cover, 401-adjustment elongated hole, 402-stirring hole, 403-feeding window, 5-biogas pipe, 6-rotating rod, 7-inner ring, 701-inner limiting groove, 8-outer ring, 801-outer limiting groove, 9-microorganism enrichment plate, 10-vertical rod, 11-cross rod, 12-adjusting rod, 13-sleeve, 14-telescopic piece, 15-outer limiting ring, 16-inner limiting ring, 17-installation block, 18-stirring shaft, 1801-connection dovetail groove, 19-blade, 20-motor, 21-driving gear, 22-driven gear, 23-support ring, 24-first sealing cover, 25-second sealing cover, 26-sealing gasket, 27-handle, 28-retractable telescopic piece, 29-connecting plate, 30-connecting rod, 31-connecting block, 32-retractable rod, 33-sealing ring, 3301-connecting hole and 34-feeding cover plate.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Example 1
As shown in fig. 1, a methane generator with a built-in microorganism enrichment mechanism comprises a tank body 1, a sealing cover 4, a microorganism enrichment mechanism and a stirring mechanism.
As shown in figure 1, the upper end of the tank body 1 is open, a feeding pipe 2 and a discharging pipe 3 are welded on the lower part of the tank body 1, and the feeding pipe 2 and the discharging pipe 3 are both communicated with the inner cavity of the tank body 1. The feed pipe 2 is provided with a feed valve (not shown in the figure), and the discharge pipe 3 is provided with a discharge valve (not shown in the figure).
As shown in fig. 1, the sealing cover 4 is arranged above the tank body 1, the sealing cover 4 is fixed with the upper end of the tank body 1 through a screw, a biogas pipe 5 is welded above the sealing cover 4, and the biogas pipe 5 is communicated with the inner cavity of the tank body 1. As shown in fig. 2, the sealing cover 4 is provided with a feeding window 403, and a feeding cover plate 34 for shielding the feeding window 403 is fixed to an upper end surface of the sealing cover 4 by screws.
As shown in fig. 1 and 2, the microorganism enrichment mechanism is disposed in the inner cavity of the tank body 1, and the microorganism enrichment mechanism includes a rotating rod 6, an inner ring 7, an outer ring 8, a microorganism enrichment plate 9, a vertical rod 10, a cross rod 11, an adjusting rod 12, a sleeve 13, a telescopic member 14, and a sealing pad 26.
As shown in fig. 2, eight rotating rods 6 are provided, and the eight rotating rods 6 are radially distributed around the inner ring 7.
The one end and the outer loop 8 of bull stick 6 rotate to be connected, and is specific: the outer ring 8 is provided with an outer rotation hole (not shown in the figure) matched with the rotation rod 6, the rotation rod 6 can rotate in the outer rotation hole, as shown in fig. 3, one side of the outer ring 8, which is far away from the inner ring 7, is provided with an outer limiting groove 801, an outer limiting ring 15 is arranged in the outer limiting groove 801, the outer diameter of the outer limiting ring 15 is larger than the aperture of the outer rotation hole, and the outer limiting ring 15 and the rotation rod 6 are welded and fixed.
The other end and the inner ring 7 of bull stick 6 rotate to be connected, and is specific: the inner ring 7 is provided with an inner rotary hole (not shown in the figure) matched with the rotary rod 6, the rotary rod 6 can rotate in the inner rotary hole, as shown in fig. 4, an inner limiting groove 701 is arranged on one side, away from the outer ring 8, of the inner ring 7, an inner limiting ring 16 is arranged in the inner limiting groove 701, the outer diameter of the inner limiting ring 16 is larger than the aperture of the inner rotary hole, and the inner limiting ring 16 is welded and fixed with the rotary rod 6.
As shown in fig. 1, the outer ring 8 is welded with a mounting block 17 at a side away from the inner ring 7, the inner wall of the tank body 1 is provided with a mounting elongated slot 101 matched with the mounting block 17, and the mounting block 17 can slide up and down along the mounting elongated slot 101.
As shown in fig. 2, the microorganism enrichment plates 9 are mesh plates, eight microorganism enrichment plates 9 are provided, one microorganism enrichment plate 9 is arranged above one rotating rod 6, and one microorganism enrichment plate 9 is welded and fixed with one rotating rod 6.
As shown in figure 5, eight vertical rods 10 are provided, and the lower end of one vertical rod 10 is fixedly welded with one microorganism enrichment plate 9.
As shown in fig. 5, the cross bar 11 is disposed between two adjacent vertical rods 10, and the cross bar 11 is hinged to the upper ends of the vertical rods 10.
As shown in fig. 5, the lower end of the adjusting lever 12 is welded and fixed to the upper end of one of the vertical rods 10, and as shown in fig. 6, the adjusting lever 12 is fitted into an adjusting long hole 401 provided in the sealing cover 4.
As shown in fig. 7, the upper end surface of the sealing cover 4 is provided with two sealing gaskets 26 for shielding the adjustment long hole 401, the two sealing gaskets 26 are rubber gaskets, the two sealing gaskets 26 are arranged side by side, the sealing gaskets 26 are fixed with the sealing cover 4 through screws, and the adjustment rod 12 is in clearance fit with the two sealing gaskets 26.
As shown in fig. 7, the sleeve 13 is fitted over the adjustment lever 12, and the sleeve 13 can slide up and down along the adjustment lever 12.
As shown in fig. 7, the telescopic member 14 is a first electric push rod, the first electric push rod is disposed on the upper end surface of the sealing cover 4, one end of the first electric push rod is fixed on the sealing cover 4 by a screw, and the other end of the first electric push rod is hinged to the sleeve 13.
As shown in figure 1, the stirring mechanism is arranged in the inner cavity of the tank body 1, and comprises a stirring shaft 18, a driving assembly and blades 19.
As shown in fig. 2, the stirring shaft 18 is provided on the side of the inner ring 7 away from the outer ring 8 (i.e., the stirring shaft 18 is provided in the inner ring of the inner ring 7), the stirring shaft 18 is engaged with the stirring hole 402 provided in the seal cover 4, and the stirring shaft 18 is rotatable in the stirring hole 402.
As shown in fig. 5, the driving assembly includes a motor 20, a driving gear 21, a driven gear 22, and a support ring 23. The motor 20 is arranged on the upper end face of the sealing cover 4, and a case of the motor 20 is fixed on the sealing cover 4 through screws. The driving gear 21 is welded to the output shaft of the motor 20. The driven gear 22 is welded and fixed with the stirring shaft 18. The driving gear 21 is engaged with the driven gear 22. The outer diameter of the support ring 23 is larger than the aperture of the stirring hole 402, the support ring 23 is arranged between the driven gear 22 and the sealing cover 4, and the support ring 23 is welded and fixed with the stirring shaft 18.
As shown in fig. 2, eight blades 19 are provided, and four blades are provided in a group, and two groups of blades 19 are provided, and the two groups of blades 19 are provided below the microorganism enrichment plate 9, and four blades 19 in each group are radially distributed with the stirring shaft 18 as a center, and the blades 19 are welded and fixed to the stirring shaft 18.
As shown in fig. 8, the upper end surface of the seal cover 4 is provided with a first seal cover 24 and a second seal cover 25, and both the first seal cover 24 and the second seal cover 25 are fixed to the upper end surface of the seal cover 4 by screws. The drive assembly is disposed within the first sealed enclosure 24. The telescopic piece 14, the sleeve 13, the sealing gasket 26 and the part of the adjusting rod 12 exposed out of the sealing cover 4 are all arranged in the second sealing cover 25.
When the biogas needs to be produced: firstly, a feed valve is opened, biogas raw materials and biogas fermentation microorganisms are conveyed from a feed pipe 2 to the bottom of a tank body 1, and the feed valve is closed after the biogas raw materials and the biogas fermentation microorganisms are conveyed. Then, the feeding cover plate 34 is opened, a layer of biogas raw material and biogas fermentation microorganisms are laid on the microorganism enrichment plate 9 from the feeding window 403 of the sealing cover 4, and the feeding cover plate 34 is closed after the laying. Then, the biogas raw material standing at the bottom of the tank body 1 and the biogas raw material laid on the microorganism enrichment plate 9 are decomposed and fermented by the biogas fermentation microorganisms to generate biogas, and the generated biogas flows out from the biogas pipe 5 and is collected.
Along with the continuous fermentation of the biogas raw materials, the biogas raw materials standing at the bottom of the tank body 1 can be layered, and sequentially comprise a sediment layer, an active layer, a supernatant layer and a scum layer from bottom to top. The biogas in the active layer is fermented by more microorganisms, but the biogas raw material is less, and the biogas raw material is not enough to generate biogas. The biogas fermentation microorganisms and biogas raw materials in the supernatant layer are fewer. The biogas raw material in the scum layer is more, but the biogas fermentation microorganisms are less, so that the biogas raw material in the scum layer is not fermented sufficiently.
For this reason, a stirring mechanism is required to stir the biogas raw material in which the stratification phenomenon occurs. On one hand, the biogas raw materials which have the layering phenomenon are fully mixed, so that the biogas raw materials in the scum layer can be fully contacted with biogas fermentation microorganisms in other layers (an active layer and a clear liquid layer), the utilization efficiency and the fermentation efficiency of the biogas raw materials in the scum layer are improved, and the production efficiency of biogas is improved. On the other hand, the biogas in the supernatant layer and the active layer below the scum layer can flow upwards, so that the phenomenon that the biogas in the supernatant layer and the active layer below the scum layer cannot flow upwards due to blockage of the scum layer is avoided, and the biogas collection efficiency is improved.
Specifically, the method comprises the following steps: when the biogas raw materials at the bottom of the tank body 1 need to be stirred: the staff starts the motor 20, the output shaft of the motor 20 rotates, the driving gear 21 fixed with the output shaft of the motor 20 in a welding mode rotates, the driven gear 22 matched with the driving gear 21 rotates, the stirring shaft 18 fixed with the driven gear 22 in a welding mode rotates in the stirring hole 402 of the sealing cover 4, the supporting ring 23 fixed with the stirring shaft 18 in a welding mode rotates on the upper end face of the sealing cover 4, the blade 19 fixed with the stirring shaft 18 in a welding mode rotates, and in the rotating process of the blade 19, the rotating blade 19 can stir the methane raw materials with the layering phenomenon at the bottom of the tank body 1.
In addition, because the survival and the propagation of the biogas fermentation microorganisms are suitable and unfit, if the biogas fermentation microorganisms are stirred frequently, the survival and the propagation of the biogas fermentation microorganisms are interfered, so the stirring times are reduced as much as possible. During the period that the biogas raw materials are not stirred, as the microorganism enrichment plate 9 is covered with the biogas raw materials and the biogas fermentation microorganisms, the biogas fermentation microorganisms and the decomposed biogas raw materials can fall on the scum layer along with the continuous propagation of the biogas fermentation microorganisms, and the biogas fermentation microorganisms are supplemented to the scum layer, so that the biogas raw materials in the scum layer are fermented more fully, the utilization efficiency and the fermentation efficiency of the biogas raw materials in the scum layer are improved, and the production efficiency of biogas is improved.
Therefore, the biogas generator with the built-in microorganism enrichment mechanism is particularly suitable for occasions with few stirring times of biogas raw materials, even no stirring of the biogas raw materials, and needs to improve the fermentation efficiency of the biogas raw materials in the scum layer and the production efficiency of biogas.
In addition, according to the methane generator with the built-in microorganism enrichment mechanism, the microorganism enrichment mechanism is arranged at the upper part of the tank body, so that the space utilization efficiency of the inner cavity of the tank body 1 can be improved, the treatment capacity of methane raw materials is improved, and the methane production is improved.
Moreover, the microorganism enrichment plate 9 is arranged between the inner ring 7 and the outer ring 8, and the microorganism enrichment plate 9 can be positioned right above the scum layer at the bottom of the tank body 1, so that methane fermentation microorganisms and decomposed methane raw materials on the microorganism enrichment plate 9 can more uniformly fall on the scum layer at the bottom of the tank body 1, further methane raw materials in the scum layer are more fully fermented, the utilization efficiency of the methane raw materials is further improved, and the production efficiency of methane is further improved.
When the biogas raw material is fermented, residues which cannot be fermented are left at the bottom of the tank body 1 and on the microorganism enrichment plate 9, and the tank body 1 needs to be cleaned at the moment.
During cleaning: firstly, the staff starts the first electric push rod, the first electric push rod extends, the extended first electric push rod pushes the sleeve 13, the adjusting rod 12 positioned in the sleeve 13 inclines from the adjusting long hole 401 in the direction away from the first electric push rod, the vertical rod 10 welded and fixed with the adjusting rod 12 also inclines along with the adjusting rod 12, all the vertical rods 10 incline because the upper ends of two adjacent vertical rods 10 are hinged through the cross rod 11, the microorganism enrichment plate 9 welded and fixed with the lower end of the vertical rod 10 can rotate by taking the rotating rod 6 as a rotation center to incline, and after the microorganism enrichment plate 9 inclines, residues positioned on the upper end face of the microorganism enrichment plate 9 slide to the bottom of the tank body 1. Then, the staff opens the bleeder valve, from discharging pipe 3 with the pump with the residue of the bottom of jar body 1 can, clear up the back, close the bleeder valve.
Can know through the above-mentioned clearance process to jar body 1: through setting up first electric putter, sleeve 13, regulation pole 12, pole setting 10, horizontal pole 11, bull stick 6, can conveniently clear up the residue that covers on microorganism enrichment board 9, and then make the clearance of jar body 1 more convenient, improved cleaning efficiency for the marsh gas generator of a built-in microorganism enrichment mechanism of this embodiment 1 maintains more conveniently, has improved maintenance efficiency.
Example 2
The embodiment 2 is the same as the embodiment 1, except that, as shown in fig. 10, in the embodiment 2, the blade 19 is hinged with the stirring shaft 18, as shown in fig. 11, the handle 27 is welded on the upper end face of the driven gear 22, and the stirring mechanism further comprises a retraction assembly.
As shown in fig. 9 and 10, the retraction assembly includes a retraction jack 28, a connection plate 29, a connection rod 30, a connection block 31, and a retraction rod 32.
As shown in fig. 9, the retractable and extendable element 28 is a second electric push rod, the lower end of the second electric push rod is fixed on the upper end surface of the stirring shaft 18 by screws, and the upper end of the second electric push rod is welded and fixed with the connecting plate 29.
As shown in fig. 11, the stirring shaft 18 is provided with four connecting dovetail grooves 1801, the connecting rod 30 is arranged in the connecting dovetail grooves 1801, and as shown in fig. 9, the upper end of the connecting rod 30 is welded and fixed to the connecting plate 29.
As shown in fig. 10, the connection block 31 is fitted into the connection dovetail groove 1801, the connection block 31 can slide up and down along the connection dovetail groove 1801, and the connection block 31 and the connection rod 30 are welded and fixed.
As shown in fig. 10, the retractable rod 32 is disposed above the blade 19, the upper end of the retractable rod 32 is hinged to the connecting block 31, and the lower end of the retractable rod 32 is hinged to the blade 19.
As shown in fig. 12 and 13, the upper end surface of the driven gear 22 is provided with a seal ring 33 engaged with the coupling dovetail groove 1801, the seal ring 33 is also made of a rubber packing, the seal ring 33 is fixed to the upper end surface of the driven gear 22 by a screw, the seal ring 33 is provided with a coupling hole 3301 engaged with the coupling rod 30, and the coupling rod 30 can slide up and down in the coupling hole 3301.
As shown in fig. 14, the handle 27, the second electric plunger, the connecting plate 29, the portion of the connecting rod 30 exposed from the seal cover 4, and the seal ring 33 of the present embodiment 2 are provided in the first seal cover 24.
With the continuous use of the stirring mechanism, the stirring shaft 18 and the stirring blades 19 rust and decrease in strength with the increase in the use time, and therefore the stirring shaft 18 and the stirring blades 19 need to be replaced.
In embodiment 1, when the blade 19 and the stirring shaft 18 need to be replaced, the sealing cover 4 needs to be detached first, and then the sealing cover 4 is lifted upwards until the stirring shaft 18 is completely pulled out of the tank body 1, because the length of the blade 19 is greater than the inner diameter of the inner ring 7, in the process of moving the stirring shaft 18 upwards, the blade 19 can lift the microorganism enrichment mechanism and move upwards together, so that the biogas fermentation microorganisms on the microorganism enrichment plate 9 and the biogas fermentation microorganisms at the bottom of the tank body 1 are all exposed outside, the anaerobic environment is destroyed, the survival and propagation of the biogas fermentation microorganisms are greatly inhibited, the fermentation efficiency is reduced, and the production efficiency of biogas is reduced.
In this embodiment 2, first, the first seal cover 24 is opened, the worker starts the second electric push rod, the second electric push rod is shortened, the shortened second electric push rod drives the connecting plate 29 to move downward, the connecting rod 30 welded to the connecting plate 29 moves downward along with the connecting plate 29, the connecting block 31 welded to the lower end of the connecting rod 30 moves downward along with the connecting rod 30, the connecting block 31 drives the retracting rod 32 to move downward along with the retracting rod 32, and since the length of the retracting rod 32 is not changed, the lower end of the retracting rod 32 abuts against the vane 19, the vane 19 rotates downward around the hinge joint of the vane 19 and the stirring shaft 18 as the rotation center, the vane 19 is close to the stirring shaft 18, and the second electric push rod is closed. At this time, since the blade 19 is adjacent to the stirring shaft 18, the blade 19 and the stirring shaft 18 can pass through the inner ring of the inner ring 7 and the stirring hole 402 of the sealing cover 4.
Then, the worker grips the handle 27 and lifts it upward, lifts it together with the driven gear 22 welded to the handle 27, and sequentially draws out the stirring shaft 18 welded to the driven gear 22 from the inner ring of the inner ring 7 and the stirring hole 402 of the seal cap 4 from the bottom up together with the blades 19.
Next, the worker inserts a new stirring shaft 18 with the blades 19 into the stirring hole 402 of the seal cover 4 and the inner ring of the inner ring 7 in this order from top to bottom until the support ring 23 is seated on the upper end surface of the seal cover 4 and the driven gear 22 is engaged with the driving gear 21.
Finally, the operator starts the second electric push rod, the second electric push rod extends, the extended second electric push rod pushes against the connecting plate 29 to move upwards, the connecting plate 29 drives the connecting rod 30 to move upwards together, the connecting rod 30 drives the connecting block 31 to move upwards together, the connecting block 31 pulls the upper end of the receiving rod 32 to move upwards, the blade 19 hinged with the lower end of the receiving rod 32 rotates upwards by taking the hinged position of the blade 19 and the stirring shaft 18 as a rotation center along with the upward movement of the receiving rod 32, and when the blade 19 rotates to be horizontal, the second electric push rod is closed, and the first sealing cover 24 is closed.
Can know through above-mentioned use, this embodiment 2 is through letting blade 19 articulated with (mixing) shaft 18, the welding of driven gear 22's up end has handle 27, the setting receive and releases the subassembly, can just can realize the replacement to (mixing) shaft 18 and blade 19 without opening sealed lid 4, reduce the inner chamber exposure area of jar body 1, thereby alleviateed the destruction to anaerobic environment, compare with embodiment 1, alleviateed the suppression of breeding to the living of marsh gas fermentation microorganism, then further improved fermentation efficiency, the production efficiency of marsh gas has further been improved.
It will be apparent to those skilled in the art that various changes and modifications may be made without departing from the spirit and scope of the invention. Thus, if such modifications and variations of the present invention fall within the scope of the claims and their equivalents, the present invention is also intended to include such modifications and variations.

Claims (10)

1. The utility model provides a built-in microorganism enrichment mechanism's marsh gas generator, a serial communication port, including a jar body, sealed lid, microorganism enrichment mechanism, rabbling mechanism, the upper end of jar body is uncovered, a jar body is equipped with inlet pipe and discharging pipe, sealed lid is connected with the upper end of a jar body, sealed lid is equipped with the marsh gas pipe, inlet pipe, discharging pipe, marsh gas pipe all communicate with the inner chamber of a jar body, microorganism enrichment mechanism and rabbling mechanism all locate in the inner chamber of a jar body, microorganism enrichment mechanism is connected with the upper portion of a jar body, rabbling mechanism is connected with sealed lid.
2. The biogas generator with a built-in microorganism-enriching mechanism according to claim 1, wherein the microorganism-enriching mechanism comprises a plurality of rotating rods, an inner ring, an outer ring, microorganism-enriching plates, upright rods, a cross rod, an adjusting rod, a sleeve, a telescopic member, and a sealing gasket, the rotating rods, the microorganism-enriching plates, and the upright rods are all radially distributed around the inner ring, one end of each rotating rod is rotatably connected with the inner ring, the other end of each rotating rod is rotatably connected with the outer ring, the outer ring is connected with the tank body, one microorganism-enriching plate is connected with one rotating rod, the lower end of one upright rod is connected with one microorganism-enriching plate, the cross rod is arranged between two adjacent upright rods, the cross rod is hinged with the upper ends of the upright rods, the lower end of the adjusting rod is connected with the upper end of one upright rod, the adjusting rod is matched with an adjusting long hole arranged on the sealing cover, and the sleeve is slidably, the up end of sealed lid is located to the extensible member, and the one end and the sealed lid of extensible member are connected, and the other end and the sleeve of extensible member are articulated, and the up end of sealed lid is equipped with the sealed pad that is used for sheltering from the regulation slot hole, and sealed pad is equipped with two side by side, adjusts the clearance fit between pole and two sealed pads.
3. The biogas generator with a built-in microorganism enrichment mechanism as claimed in claim 2, wherein the outer ring is provided with an outer rotary hole engaged with the rotary rod, the outer ring is provided with an outer limit groove at a side away from the inner ring, the outer limit groove is provided with an outer limit ring connected with the rotary rod, the outer limit ring has an outer diameter larger than the diameter of the outer rotary hole, the inner ring is provided with an inner rotary hole engaged with the rotary rod, the inner ring is provided with an inner limit groove at a side away from the outer ring, the inner limit groove is provided with an inner limit ring connected with the rotary rod, and the outer diameter of the inner limit ring is larger than the diameter of the inner rotary hole.
4. The biogas generator with a built-in microorganism enrichment mechanism as claimed in claim 2, wherein the outer ring is provided with a mounting block at one side far away from the inner ring, and the inner wall of the tank body is provided with a mounting elongated slot matched with the mounting block.
5. The biogas generator with a built-in microorganism enrichment mechanism as claimed in claim 2, wherein the stirring mechanism comprises a driving component, a stirring shaft and a plurality of blades, the stirring shaft is arranged on one side of the inner ring away from the outer ring, the stirring shaft is matched with a stirring hole arranged on the sealing cover, the stirring shaft is rotatably connected with the sealing cover through the driving component, the blades are arranged below the microorganism enrichment plate, and the plurality of blades are connected with the stirring shaft.
6. The biogas generator with a built-in microorganism enrichment mechanism according to claim 5, wherein the driving assembly comprises a motor, a driving gear, a driven gear and a supporting ring, the motor is arranged on the upper end surface of the sealing cover, the motor is connected with the sealing cover, the driving gear is connected with an output shaft of the motor, the driven gear is connected with the stirring shaft, the driving gear is matched with the driven gear, the supporting ring is arranged between the driven gear and the sealing cover, the supporting ring is connected with the stirring shaft, and the outer diameter of the supporting ring is larger than the diameter of the stirring hole.
7. The biogas generator with the built-in microorganism enrichment mechanism according to claim 6, wherein the stirring mechanism further comprises a retractable assembly, the retractable assembly comprises a retractable expansion piece, a connecting plate, a connecting rod, a connecting block and a retractable rod, the lower end of the retractable expansion piece is connected with the upper end of the stirring shaft, the upper end of the retractable expansion piece is connected with the connecting plate, the connecting plate is connected with the upper end of the connecting rod, the lower end of the connecting rod is connected with the connecting block, the connecting block is slidably connected with the stirring shaft, the connecting block slides up and down along the stirring shaft, the retractable rod is arranged above the blades, the upper end of the retractable rod is hinged with the connecting block, the lower end of the retractable rod is hinged with the blades, and the blades are hinged.
8. The biogas generator with a built-in microorganism enrichment mechanism as claimed in claim 7, wherein the upper end surface of the driven gear is provided with a handle.
9. The biogas generator with a built-in microorganism enrichment mechanism as claimed in claim 8, wherein the stirring shaft is provided with a connecting dovetail groove, the connecting rod is arranged in the connecting dovetail groove, the connecting block is matched with the connecting dovetail groove, the upper end surface of the driven gear is provided with a sealing ring matched with the connecting dovetail groove, and the sealing ring is provided with a connecting hole matched with the connecting rod.
10. The biogas generator with a built-in microorganism enrichment mechanism according to claim 9, wherein the upper end surface of the sealing cover is provided with a first sealing cover and a second sealing cover, the driving assembly, the retractable member, the connecting plate, the part of the connecting rod exposed out of the sealing cover, the handle and the sealing ring are all arranged in the first sealing cover, and the retractable member, the sleeve, the sealing gasket and the part of the adjusting rod exposed out of the sealing cover are all arranged in the second sealing cover.
CN202021185635.0U 2020-06-23 2020-06-23 Biogas generator with built-in microorganism enrichment mechanism Expired - Fee Related CN212270096U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202021185635.0U CN212270096U (en) 2020-06-23 2020-06-23 Biogas generator with built-in microorganism enrichment mechanism

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202021185635.0U CN212270096U (en) 2020-06-23 2020-06-23 Biogas generator with built-in microorganism enrichment mechanism

Publications (1)

Publication Number Publication Date
CN212270096U true CN212270096U (en) 2021-01-01

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Family Applications (1)

Application Number Title Priority Date Filing Date
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Country Status (1)

Country Link
CN (1) CN212270096U (en)

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Granted publication date: 20210101