Gear shaping device for machining cylindrical gear
Technical Field
The utility model relates to a roller gear processing technology field specifically is a gear shaping device is used in roller gear processing.
Background
Gear transmission is one of the most basic transmission modes in mechanical transmission, and is widely applied to power transmission mechanisms of engineering machinery, mining machinery, metallurgical machinery and various machine tools by the advantages of constant transmission ratio, good stability, large transmission power and speed range, compact structure, long service life and the like, so that the processing technology of gear parts is highly emphasized in the machining field, cylindrical gears are used as an important gear type in mechanical gears and are the most common gear type, when the gear mechanism of the cylindrical gears is in meshing transmission, a large tangential relative sliding speed exists along the tooth length direction, so that large rate of friction and abrasion can be generated, and holes are usually drilled by using a drilling device in the processing process of the cylindrical gears; however, most of the existing drilling devices drill holes through the movement of the manual control motor in the using process, so that the drilling speed is slow, the working efficiency of cylindrical gear drilling is low, and the cylindrical gear drilling cannot be adjusted and fixed according to the size of the cylindrical gear, the firmness of the cylindrical gear is poor, and the stability of the cylindrical gear during drilling is easily influenced.
Therefore, a processing device which can reduce the production cost, ensure the product quality and is suitable for small-batch and large-scale non-standard cylindrical gears is urgently needed nowadays.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a gear shaping device is used in cylindrical gear processing to solve the problem that proposes among the above-mentioned background art.
In order to achieve the above object, the utility model provides a following technical scheme: a gear shaping device for processing a cylindrical gear comprises a clamp base, wherein a cylinder mounting plate is fixed on one side of the clamp base through a bolt, a cylinder is fixed on the top of the cylinder mounting plate through a bolt, a clamping block is fixed on one side of the cylinder through a bolt, a clamping ring is clamped on the inner wall of one side of the clamp base, a bearing is attached to one side of the clamping ring, a rotating shaft is connected to the inner wall of the bearing inner ring in an interference fit manner, a flat key is embedded on the outer wall of the middle of the rotating shaft, the cylindrical gear is connected to the outer wall of the flat key in a transition fit manner, a shaft coupling is fixed on one side of the rotating shaft through a bolt, a servo motor is fixed on one side of the shaft coupling through a bolt, a motor mounting seat is fixed on one side of the servo motor through a bolt, a sliding, the slider bottom joint has the guide rail, there is the bottom plate guide rail bottom through bolted connection, bottom plate top one side transition fit is connected with spacing post.
Preferably, two cylinder mounting plates are connected to two sides of the clamp base through bolts respectively, two cylinders are connected to the tops of the cylinder mounting plates through bolts respectively, two clamping blocks are connected to one side of each cylinder through bolts respectively, and the cylindrical gears are fixed to the clamping blocks in a co-extrusion mode.
Preferably, two cylindrical notches are respectively formed in the inner walls of the two sides of the fixture base, two circular notches are respectively formed in the inner walls of the two cylindrical notches formed in the inner walls of the two sides of the fixture base, the two clamping rings are respectively clamped in the two circular notches, and the two bearings are respectively attached to the inner walls of the two cylindrical notches.
Preferably, the clamping block is made of silicon rubber, the clamping block is designed in a semicircular arc shape, and the cylindrical gear is just attached to the clamping block in shape.
Preferably, the clamp base and the bottom surface of the bottom plate are located on the same horizontal plane, and the bearing, the rotating shaft, the cylindrical gear, the coupler and the main shaft of the servo motor are concentric.
Preferably, two sides of the top of the bottom plate are respectively connected with two guide rails through bolts, and the tops of the two guide rails and the bottom of the sliding block are respectively and uniformly coated with lubricating oil.
Compared with the prior art, the beneficial effects of the utility model are that:
(1) the utility model provides a gear shaping device is used in roller gear processing, through the setting of two semicircle clamp splice, can fix roller gear on the processing position, realized under the processing state, roller gear stability is high, and the machining precision can not receive and rock and the effect of influence.
(2) The utility model provides a gear shaping device is used in cylindrical gear processing, through servo motor and servo driver's setting, can let the pivot drive cylindrical gear realize the rotation of accurate angle to be favorable to the accurate processing of every tooth on the cylindrical gear.
(3) The utility model provides a gear shaping device is used in roller gear processing, through the setting of guide rail and slider on the bottom plate for the anchor clamps base is taken out to the motor part, has realized quick and convenient change roller gear's effect.
Drawings
Fig. 1 is a schematic view of the overall side view structure of the present invention;
FIG. 2 is a schematic structural view of a side view of the rotating shaft of the present invention;
fig. 3 is a schematic view of the cross-sectional structure of the present invention.
In the figure: the clamp comprises a clamp base 1, a cylinder mounting plate 2, a cylinder 3, a clamping block 4, a rotating shaft 5, a coupler 6, a motor mounting seat 7, a servo motor 8, a servo power line 9, a base plate 10, a sliding block 11, a servo driver 12, a guide rail 13, a limiting column 14, a cylindrical gear 15, a flat key 16, a snap ring 17 and a bearing 18.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
As shown in fig. 1, the utility model provides a technical solution: a gear shaping device for processing a cylindrical gear comprises a clamp base 1, wherein one side of the clamp base 1 is fixedly provided with an air cylinder mounting plate 2 through a bolt, the top of the air cylinder mounting plate 2 is fixedly provided with an air cylinder 3 through a bolt, one side of the air cylinder 3 is fixedly provided with a clamping block 4 through a bolt, when the air cylinder 3 is pushed out, the clamping block 4 forwards supports against the cylindrical gear 15, the inner wall of one side of the clamp base 1 is clamped with a clamping ring 17, one side of the clamping ring 17 is attached with a bearing 18, the inner wall of the inner ring of the bearing 18 is connected with a rotating shaft 5 in an interference fit manner, the outer wall of the middle part of the rotating shaft 5 is embedded with a flat key 16, the outer wall of the flat key 16 is connected with the cylindrical gear 15 in a transition fit manner, one side of the rotating shaft 5 is fixedly provided with a coupler 6 through a bolt, one side of the coupler 6 is, the welding of servo driver 12 top has servo power line 9, and 11 bottom joints of slider have guide rail 13, and there is bottom plate 10 guide rail 13 bottom through bolted connection, and bottom plate 10 top one side transition fit is connected with spacing post 14, prevents that the slider from breaking away from the track.
As shown in fig. 1, two sides of a clamp base 1 are respectively connected with two cylinder mounting plates 2 through bolts, the tops of the two cylinder mounting plates 2 are respectively connected with two cylinders 3 through bolts, one sides of the two cylinders 3 are respectively connected with two clamping blocks 4 through bolts, and cylindrical gears 15 are jointly extruded and fixed by the two clamping blocks 4.
As shown in fig. 3, two cylindrical notches are respectively formed in the inner walls of the two sides of the fixture base 1, two circular notches are respectively formed in the inner walls of the two cylindrical notches formed in the inner walls of the two sides of the fixture base 1, two snap rings 17 are respectively clamped in the two circular notches, and two bearings 18 are respectively attached to the inner walls of the two cylindrical notches.
As shown in figure 1, the clamping block 4 is made of silicon rubber, the clamping block 4 is designed in a semi-arc shape, and the cylindrical gear 15 is just attached to the clamping block 4 in shape.
As shown in FIG. 1, the clamp base 1 and the bottom surface of the bottom plate 10 are in the same horizontal plane, and the bearing 18, the rotating shaft 5, the cylindrical gear 15, the coupler 6 and the main shaft of the servo motor 8 are concentric.
As shown in FIG. 1, two guide rails 13 are respectively connected to two sides of the top of the bottom plate 10 through bolts, and the tops of the two guide rails 13 and the bottom of the sliding block 11 are respectively and uniformly coated with lubricating oil.
The working principle is as follows: firstly, the slide block 11 is pushed to the rightmost end position to prop against the limiting column 14, at the moment, the rotating shaft 5 moves to the right side along with the servo motor 8, then the cylindrical gear 15 is sleeved on the outer side of the rotating shaft 5 and is clamped on the flat key 16, the slide block 11 moves leftwards to reach the state that the rotating shaft 5 is inserted into the bearing 18, at the moment, the air cylinder 3 is opened, the clamping blocks 4 on two sides are pushed to prop against the cylindrical gear 15, the planer is started to plane a first tooth socket, then, the air cylinder 3 is closed, the clamping jaw 4 is retracted, the servo driver 12 controls the servo motor 8 to rotate to the next machining position, and the operation is repeated in such a way, and all the.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.