CN111408948A - Portable removal is bored and is milled platform - Google Patents
Portable removal is bored and is milled platform Download PDFInfo
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- CN111408948A CN111408948A CN202010316382.4A CN202010316382A CN111408948A CN 111408948 A CN111408948 A CN 111408948A CN 202010316382 A CN202010316382 A CN 202010316382A CN 111408948 A CN111408948 A CN 111408948A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/02—Machine tools for performing different machining operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q5/00—Driving or feeding mechanisms; Control arrangements therefor
- B23Q5/02—Driving main working members
- B23Q5/04—Driving main working members rotary shafts, e.g. working-spindles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q5/00—Driving or feeding mechanisms; Control arrangements therefor
- B23Q5/22—Feeding members carrying tools or work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q5/00—Driving or feeding mechanisms; Control arrangements therefor
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Abstract
Description
技术领域technical field
本发明涉及一种便携式移动钻铣平台,属于钻铣床设备领域。The invention relates to a portable mobile drilling and milling platform, belonging to the field of drilling and milling machine equipment.
背景技术Background technique
钻铣床在工业生产中使用非常广泛,但普通的钻铣床有厚重的床身,需要用地脚螺栓固定在地上,通常情况下是不能移动的,这种有固定基座的钻铣床在加工超大型或不能移动的零部件时就显得不适用。对于不可移动的零部件钻铣加工,就需要使用便携式移动钻铣平台,比如大型建筑钢结构件,船舶港口等大型工业件的加工。所以便携式钻铣平台,对于加工超大型零部件和不方便移动的零部件具有十分重要的现实意义。便携式移动钻铣平台可以根据加工内容的不同,将钻铣平台焊接或螺栓夹紧的方式固定到其他基座上来,然后对工件进行加工。这种加工方式特别适合超大型零件,或不可拆卸和不可移动的零件,弥补了固定基座类钻铣机床的不足。Drilling and milling machines are widely used in industrial production, but ordinary drilling and milling machines have a heavy bed, which needs to be fixed on the ground with anchor bolts, and usually cannot be moved. or components that cannot be moved are not applicable. For the drilling and milling of immovable parts, it is necessary to use a portable mobile drilling and milling platform, such as the processing of large-scale construction steel structure parts, ships and ports and other large-scale industrial parts. Therefore, the portable drilling and milling platform is of great practical significance for processing super-large parts and parts that are inconvenient to move. The portable mobile drilling and milling platform can be fixed to other bases by welding or bolt clamping according to the different processing contents, and then the workpiece can be processed. This processing method is especially suitable for super-large parts, or parts that are not removable and immovable, and make up for the insufficiency of fixed-base drilling and milling machines.
发明内容SUMMARY OF THE INVENTION
本发明针对上述不足提供了一种便携式移动钻铣平台。The present invention provides a portable mobile drilling and milling platform in view of the above shortcomings.
本发明采用如下技术方案:The present invention adopts following technical scheme:
本发明一种便携式移动钻铣平台,包括X向滑台,Y向底板,Z向支架,驱动电机,变速机构;所述的X向滑台通过底座与Y向底板相连,X向滑台的上设有Z向支架,Z向支架上设有变速机构,变速机构上设有驱动变速机构转动的驱动电机;变速机构上设有钻铣刀头。The present invention is a portable mobile drilling and milling platform, comprising an X-direction sliding table, a Y-direction base plate, a Z-direction support, a driving motor and a speed change mechanism; the X-direction sliding table is connected with the Y-direction base plate through the base, and the A Z-direction bracket is arranged on the Z-direction bracket, a speed change mechanism is arranged on the Z-direction bracket, and a drive motor for driving the speed change mechanism to rotate is arranged on the speed change mechanism;
本发明所述的便携式移动钻铣平台,所述的Y向底板内设有与Y向底板延伸方向布置的Y轴丝杆,Y轴丝杆由Y向伺服电机驱动转动;X向滑台的底座设有与Y轴丝杆相配合的丝杆副,通过Y轴丝杆的转动带动X向滑台沿Y向底板延伸方向往复滑动;In the portable mobile drilling and milling platform of the present invention, the Y-direction bottom plate is provided with a Y-axis screw rod arranged in the extending direction of the Y-direction bottom plate, and the Y-axis screw rod is driven and rotated by a Y-direction servo motor; The base is provided with a screw pair matched with the Y-axis screw, and the rotation of the Y-axis screw drives the X-direction sliding table to reciprocate along the extension direction of the Y-axis base plate;
所述的X向滑台内设有与X向滑台延伸方向布置的X轴丝杆,X轴丝杆由X向伺服电机驱动转动;Z向支架的底部设有与X轴丝杆相配合的丝杠副,通过X轴丝杆的转动带动Z向支架沿X向滑台延伸方向往复滑动;The X-axis slide table is provided with an X-axis screw rod arranged in the extension direction of the X-axis slide table, and the X-axis screw rod is driven and rotated by the X-axis servo motor; the bottom of the Z-axis support is provided with an X-axis screw rod to match The screw pair is driven by the rotation of the X-axis screw to drive the Z-direction bracket to reciprocate along the extension direction of the X-direction slide table;
所述的Z向支架垂直于X轴丝杆,Z向支架的一侧壁端设有滑块,变速机构布置在滑块上;Z向支架的顶端设有气缸;气缸的缸杆延伸至Z向支架内。The Z-direction bracket is perpendicular to the X-axis screw rod, one side wall end of the Z-direction bracket is provided with a slider, and the speed change mechanism is arranged on the slider; the top of the Z-direction bracket is provided with a cylinder; the cylinder rod of the cylinder extends to Z into the bracket.
本发明所述的便携式移动钻铣平台,所述的变速机构包括架体,主动轴,升降接头,从动轴,主轴;所述的架体置于滑块上,架体的一侧设有升降接头,升降接头延伸至Z向支架内与Z向支架的气缸缸杆相连;In the portable mobile drilling and milling platform of the present invention, the speed change mechanism includes a frame body, a driving shaft, a lifting joint, a driven shaft, and a main shaft; the frame body is placed on the slider, and one side of the frame body is provided with Lifting joint, the lifting joint extends into the Z-direction bracket and is connected with the cylinder rod of the Z-direction bracket;
所述的驱动电机布置在架体上部,驱动电机的驱动端与主动轴相连,架体内依次布置主动轴、从动轴及主轴;主动轴、从动轴及主轴之间相平行布置且都垂直于X向滑台;主动轴、从动轴及主轴上设有相互啮合的齿轮组。The driving motor is arranged on the upper part of the frame body, the driving end of the driving motor is connected with the driving shaft, and the driving shaft, the driven shaft and the main shaft are arranged in sequence in the frame body; the driving shaft, the driven shaft and the main shaft are arranged in parallel and perpendicular to each other. On the X-direction sliding table; the driving shaft, the driven shaft and the main shaft are provided with gear sets that mesh with each other.
本发明所述的便携式移动钻铣平台,所述的架体的外侧设有拨杆机构;所述的拨杆机构用于转换主动轴与从动轴之间相互啮合的齿轮。In the portable mobile drilling and milling platform of the present invention, the outside of the frame body is provided with a lever mechanism; the lever mechanism is used to convert the gears that mesh with each other between the driving shaft and the driven shaft.
本发明所述的便携式移动钻铣平台,所述的拨杆机构包括手柄杆,手柄座,拨叉杆,拨块组成;所述的架体外侧设有手柄座,手柄座的驱动杆延伸至架体内,手柄座上设有手柄杆;手柄座的驱动杆的一端垂直布置拨叉杆,拨叉杆的一端设有拨块;拨块布置于主动轴的齿轮一侧。In the portable mobile drilling and milling platform of the present invention, the lever mechanism includes a handle bar, a handle base, a fork lever, and a shift block; the outside of the frame body is provided with a handle seat, and the drive rod of the handle seat extends to In the frame body, the handle base is provided with a handle rod; one end of the drive rod of the handle base is vertically arranged with a fork rod, and one end of the fork rod is provided with a shift block; the shift block is arranged on the gear side of the driving shaft.
有益效果beneficial effect
本发明所述的便携式移动钻铣平台,工作时将钻铣平台焊接或螺栓夹紧的方式固定到其他基座上,通过滚珠丝杆将电机的旋转运动转换成滚动导轨的直线运动,从而实现钻铣X、Y两个方向的移动;一般情况下Z方向行程不大,通过液压方式驱动主轴箱沿Z方向移动;主轴箱内齿轮与传动轴之间采用花键连接,由电机驱动变速传动装置,通过拨叉杆调整配对的传动齿轮来改变转速,再带动主轴旋转,主轴旋转带动刀具旋转实现铣削加工。The portable mobile drilling and milling platform of the present invention is used to fix the drilling and milling platform to other bases by welding or bolt clamping during operation, and convert the rotary motion of the motor into the linear motion of the rolling guide through the ball screw, so as to realize The movement of drilling and milling in X and Y directions; under normal circumstances, the travel in the Z direction is not large, and the headstock is hydraulically driven to move in the Z direction; the inner gear of the headstock and the transmission shaft are connected by splines, and the motor drives the variable speed transmission. The device uses the fork lever to adjust the paired transmission gear to change the speed, and then drives the spindle to rotate, and the spindle rotates to drive the tool to rotate to achieve milling.
本发明所述的便携式移动钻铣平台的加工质量高,特别适合加工超大型零件,或不可拆卸、不可移动的零件,提高了加工效率,降低了加工成本,弥补了固定基座类钻铣机床的不足。The portable mobile drilling and milling platform of the present invention has high processing quality, is especially suitable for processing super-large parts, or non-removable and non-movable parts, improves processing efficiency, reduces processing costs, and compensates for fixed-base type drilling and milling machine tools of insufficiency.
附图说明Description of drawings
图1是本发明的结构示意图;Fig. 1 is the structural representation of the present invention;
图2是本发明的俯视结构示意图;Fig. 2 is the top view structure schematic diagram of the present invention;
图3是本发明的侧视结构剖面图;Fig. 3 is the side view structure sectional view of the present invention;
图4是图3中A处的剖面结构示意图;Fig. 4 is the sectional structure schematic diagram of A place in Fig. 3;
图5是本发明的变速机构剖面结构示意图;Fig. 5 is the sectional structure schematic diagram of the speed change mechanism of the present invention;
图6是本发明的拨杆机构结构示意图;6 is a schematic structural diagram of a lever mechanism of the present invention;
图7是本发明的拨杆机构的立体结构示意图;Fig. 7 is the three-dimensional structure schematic diagram of the lever mechanism of the present invention;
图8是本发明的立体结构示意图。FIG. 8 is a schematic view of the three-dimensional structure of the present invention.
图中X向滑台1,2是气缸,3是电机,4是缸杆,5是滑块,6是X向伺服电机,7是Y向电机安装板,8是Y向电机安装板,9是Y向底板,10是从动齿轮,11是主轴,12是轴承,13是主动轴,14是升降接头,15是Z向机架,16是主动齿轮,17是电机盖板,18是X向电机安装板,19是连轴器,20是Y轴丝杆,21是X轴丝杆,22是X轴底座,23是手柄杆,24是手柄座,25是拨叉杆,26是拨块。In the figure, the
具体实施方式Detailed ways
为使本发明实施例的目的和技术方案更加清楚,下面将结合本发明实施例的附图,对本发明实施例的技术方案进行清楚、完整地描述。显然,所描述的实施例是本发明的一部分实施例,而不是全部的实施例。基于所描述的本发明的实施例,本领域普通技术人员在无需创造性劳动的前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the purpose and technical solutions of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be described clearly and completely below with reference to the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are some, but not all, embodiments of the present invention. Based on the described embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
如图所示:便携式移动钻铣平台,包括X向滑台1,Y向底板9,Z向支架15,驱动电机24,变速机构;所述的X向滑台1通过底座与Y向底板9相连,X向滑台1的上设有Z向支架15,Z向支架15上设有变速机构,变速机构上设有驱动变速机构转动的驱动电机24;变速机构上设有钻铣刀头。本发明的主体采用T形结构,底座由一组螺栓固定在其他基座上,这里需要指出便携式钻铣平台的床身实际上只是指固定导轨的基座,基本工作原理是电机驱动螺杆旋转使螺母产生移动,驱动滑座往复运动;As shown in the figure: the portable mobile drilling and milling platform includes an X-direction slide table 1, a Y-
一般情况下主要钻铣X、Y方向的行程比较大,而Z方向不需要太大的行程,通过液压驱动主轴箱在导轨间上下移动来实现Z轴进给运动,与其他类型相比,液压变速器在相同的动力条件下尺寸小、重量轻,惯性小、动作灵敏,可实现频繁起动和倒车。Under normal circumstances, the main drilling and milling strokes in the X and Y directions are relatively large, while the Z direction does not require too much stroke. The Z-axis feed movement is realized by hydraulically driving the headstock to move up and down between the guide rails. Compared with other types, the hydraulic Under the same power conditions, the transmission is small in size, light in weight, small in inertia, and sensitive in action, enabling frequent starting and reversing.
钻铣装置主要由电机、变速传动装置、主轴、刀具夹紧装置组成,变速传动装置主要由传动轴、轴承、系列滑移齿轮、拨叉杆等组成,齿轮与传动轴之间采用花键连接,工作原理是电机驱动变速传动装置,通过拨叉杆调整配对的传动齿轮来改变转速,再带动主轴旋转,主轴旋转带动刀具旋转实现铣削加工;The drilling and milling device is mainly composed of a motor, a variable speed transmission device, a main shaft and a tool clamping device. The variable speed transmission device is mainly composed of a transmission shaft, a bearing, a series of sliding gears, a shift fork rod, etc. The gear and the transmission shaft are connected by splines. The working principle is that the motor drives the variable speed transmission device, and the paired transmission gear is adjusted by the fork lever to change the speed, and then drives the spindle to rotate, and the spindle rotates to drive the tool to rotate to achieve milling;
Y向底板9内设有与Y向底板9延伸方向布置的Y轴丝杆20,Y轴丝杆20由Y向伺服电机18驱动转动;X向滑台1的底座设有与Y轴丝杆20相配合的丝杆副,通过Y轴丝杆20的转动带动X向滑台1沿Y向底板9延伸方向往复滑动;The Y-
X向滑台1内设有与X向滑台1延伸方向布置的X轴丝杆22,X轴丝杆22由X向伺服电机6驱动转动;Z向支架15的底部设有与X轴丝杆22相配合的丝杠副,通过X轴丝杆22的转动带动Z向支架15沿X向滑台1延伸方向往复滑动;The X-axis sliding table 1 is provided with an
X向滑台与Y向底板,采用直线滚动导轨,滚动导轨特别适用于机床的工作部件要求移动均匀、运动灵敏及定位精度高的场合,主要由导轨、钢珠和滑座组成,在滑座下方设置有螺母座;导轨起导向及支承作用,应具有足够的导向精度,为了避免在导轨上压出凹坑而丧失精度,一般采用淬火钢制造导轨面;导轨应有足够的刚性及抗振动性;导轨对温度的变化应有良好的适应性,不会因局部热源产生的环境温度变化而产生导轨变形。The X-direction slide table and the Y-direction bottom plate adopt linear rolling guides. The rolling guides are especially suitable for the occasions where the working parts of the machine tool require uniform movement, sensitive movement and high positioning accuracy. They are mainly composed of guide rails, steel balls and sliding seats. There is a nut seat; the guide rail plays the role of guiding and supporting, and should have sufficient guiding accuracy. In order to avoid the loss of precision by pressing out pits on the guide rail, the guide rail surface is generally made of hardened steel; the guide rail should have sufficient rigidity and anti-vibration. ; The guide rail should have good adaptability to the change of temperature, and the guide rail will not be deformed due to the change of the ambient temperature generated by the local heat source.
Z向支架15垂直于X轴丝杆,Z向支架15的一侧壁端设有滑块5,变速机构布置在滑块5上;Z向支架15的顶端设有气缸2;气缸2的缸杆4延伸至Z向支架15内。动力和控制装置主要由液压站,电源,控制台等组成,这些为钻铣平台结构以外的辅助设施,负责为移动钻铣平台提供动力,控制和监督设备的工作。The Z-direction bracket 15 is perpendicular to the X-axis screw, one side wall end of the Z-direction bracket 15 is provided with a
变速机构包括架体25,驱动电机24,主动轴13,升降接头14,从动轴26,主轴11;架体25置于滑块5上,架体25的一侧设有升降接头14,升降接头14延伸至Z向支架内与Z向支架15的气缸2的缸杆4相连;The speed change mechanism includes a
驱动电机25布置在架体25上部,驱动电机24的驱动端与主动轴13相连,架体25内依次布置主动轴13、从动轴26及主轴11;主动轴13、从动轴26及主轴11之间相平行布置且都垂直于X向滑台;主动轴、从动轴及主轴上设有相互啮合的齿轮组。The driving
本发明提供的便携式移动钻铣平台,工作时将钻铣平台焊接或螺栓夹紧的方式固定到其他基座上,通过滚珠丝杆将电机的旋转运动转换成滚动导轨的直线运动,从而实现钻铣X、Y两个方向的移动;一般情况下Z方向行程不大,通过液压方式驱动主轴箱沿Z方向移动;主轴箱内齿轮与传动轴之间采用花键连接,由电机驱动变速传动装置,通过拨叉杆调整配对的传动齿轮来改变转速,再带动主轴旋转,主轴旋转带动刀具旋转实现铣削加工;这种加工方式特别适合加工超大型零件,或不可拆卸、不可移动的零件,弥补了固定基座类钻铣机床的不足。The portable mobile drilling and milling platform provided by the present invention is used to fix the drilling and milling platform on other bases by welding or bolt clamping, and convert the rotary motion of the motor into the linear motion of the rolling guide through the ball screw, so as to realize the drilling and milling process. Milling moves in X and Y directions; under normal circumstances, the travel in the Z direction is not large, and the headstock is hydraulically driven to move in the Z direction; the inner gear of the headstock and the transmission shaft are connected by splines, and the motor drives the variable speed transmission device , through the fork lever to adjust the paired transmission gear to change the speed, and then drive the spindle to rotate, and the spindle rotates to drive the tool to rotate to realize milling; this processing method is especially suitable for processing super-large parts, or non-removable, non-movable parts, making up for The insufficiency of fixed base drilling and milling machine tools.
主轴箱是机床(钻铣平台)的重要部件,用于布置工作主轴及其传动部件和相应的附加机构。The headstock is an important part of the machine tool (drilling and milling platform), which is used to arrange the work spindle and its transmission parts and corresponding additional mechanisms.
本发明所述的便携式移动钻铣平台中主轴箱是一个较复杂的传动部件,主要有主轴组件、换向机构(由电机正反转实现)、变速器(系列滑移齿轮)、操拨杆机构和润滑装置等。其主要作用是支承主轴并使其旋转,实现主轴启动。其架体的外侧设有拨杆机构;所述的拨杆机构用于转换主动轴与从动轴之间相互啮合的齿轮。拨杆机构包括手柄杆23,手柄座24,拨叉杆25,拨块26组成;架体外侧设有手柄座24,手柄座24的驱动杆延伸至架体内,手柄座24上设有手柄杆23;手柄座24的驱动杆的一端垂直布置拨叉杆25,拨叉杆25的一端设有拨块26;拨块26布置于主动轴的齿轮一侧。手柄杆与手柄座采用普通螺纹联接,手柄座与拨叉杆之间采用螺纹联接(类似于自行车脚拐),拨叉杆与拨块之间也采用螺纹连接;主动轴13、从动轴26及主轴11上面设有相互啮合的滑移齿轮组,齿轮与各轴之间采用花键连接,在静止状态下旋转手柄带动拨叉杆,拨块做上下运动,从而推动主动轴13上面的齿轮做滑移,进而改变了齿轮传动比,实现对钻铣速度的控制;变速器为滑移齿轮,采用花键连接方式,和现有车床变速箱原理是一致的。The main shaft box in the portable mobile drilling and milling platform of the present invention is a relatively complex transmission component, which mainly includes a main shaft assembly, a reversing mechanism (realized by the forward and reverse rotation of the motor), a transmission (series of sliding gears), and a lever mechanism and lubricating devices, etc. Its main function is to support the main shaft and make it rotate to realize the main shaft start. The outer side of the frame body is provided with a lever mechanism; the lever mechanism is used to convert the gears that mesh with each other between the driving shaft and the driven shaft. The lever mechanism includes a
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,可轻易想到的变化或替换,都应涵盖在本发明的保护范围之内。因此,本发明的保护范围应该以权利要求的保护范围为准。The above description is only a preferred embodiment of the present invention, but the protection scope of the present invention is not limited to this. Substitutions should be covered within the protection scope of the present invention. Therefore, the protection scope of the present invention should be subject to the protection scope of the claims.
Claims (5)
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