CN212183835U - Cover membrane rigging machine with half-cut structure - Google Patents
Cover membrane rigging machine with half-cut structure Download PDFInfo
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- CN212183835U CN212183835U CN202020532315.1U CN202020532315U CN212183835U CN 212183835 U CN212183835 U CN 212183835U CN 202020532315 U CN202020532315 U CN 202020532315U CN 212183835 U CN212183835 U CN 212183835U
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- 239000012528 membrane Substances 0.000 title abstract description 12
- 230000007246 mechanism Effects 0.000 claims abstract description 388
- 238000005520 cutting process Methods 0.000 claims abstract description 140
- 239000013039 cover film Substances 0.000 claims abstract description 79
- 239000010408 film Substances 0.000 claims abstract description 79
- 238000010030 laminating Methods 0.000 claims abstract description 35
- 101001045744 Sus scrofa Hepatocyte nuclear factor 1-beta Proteins 0.000 claims description 41
- 238000004140 cleaning Methods 0.000 claims description 37
- 230000001681 protective effect Effects 0.000 claims description 13
- 238000004804 winding Methods 0.000 claims description 13
- 238000007664 blowing Methods 0.000 claims description 11
- 239000000463 material Substances 0.000 claims description 9
- 230000001360 synchronised effect Effects 0.000 claims description 9
- 230000007704 transition Effects 0.000 claims description 6
- 239000006247 magnetic powder Substances 0.000 claims description 4
- 241001391944 Commicarpus scandens Species 0.000 claims description 3
- 238000001179 sorption measurement Methods 0.000 claims description 3
- 239000002362 mulch Substances 0.000 claims 1
- 238000005192 partition Methods 0.000 description 8
- 238000000034 method Methods 0.000 description 7
- 230000008569 process Effects 0.000 description 5
- 239000000428 dust Substances 0.000 description 4
- 238000011084 recovery Methods 0.000 description 4
- 238000005034 decoration Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 206010066054 Dysmorphism Diseases 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 238000010408 sweeping Methods 0.000 description 1
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Abstract
The utility model provides a cover film laminating machine with a half-cutting structure, which comprises a workbench, wherein a half-cutting mechanism, a stripping mechanism, a transfer mechanism and a feeding mechanism are sequentially arranged on one longitudinal side of the workbench; the roll-type feeding mechanism is connected to one end of the workbench; the half-cutting mechanism comprises a cutting table; two cutting knives arranged above the cutting table, wherein one cutting knife is a straight knife; two ends of the cut-off knife are respectively provided with a stop block, the cut-off knife protrudes downwards relative to the stop blocks, and the protruding height is greater than the thickness of the covering film and less than the thickness of the covering film plus the release paper; the two groups of half-cutting cylinders are respectively connected with the two cutters; the conveying mechanism is longitudinally arranged in the middle of the workbench; the laminating mechanism is arranged above the transfer mechanism through the first moving mechanism, and the blanking mechanism is arranged on one side of the feeding mechanism. The utility model discloses a half cut the mechanism, the cutting precision is high to can realize cutting of the cover membrane of different shapes. And a first technical scheme still sets up two conveying platform, has improved holistic work efficiency.
Description
Technical Field
The utility model relates to a cover membrane laminating equipment technical field, concretely relates to cover membrane rigging machine with half-cut structure.
Background
The prior art of cutting the cover film by the cover film attaching equipment generally cuts the cover film and the release paper together and then peels off the cover film, or cuts the cover film after peeling the cover film and the release paper. The former mode is difficult to peel off, easily causes damage to the cover film, influences product performance, and is difficult to retrieve from type paper, causes the wasting of resources. The latter method has the disadvantages that the thickness of the covering film is small, and the cutting precision is difficult to control; and generally can only carry out the straight line to covering the membrane and cut, can not satisfy the demand of laminating the FPCB that the dysmorphism covered the membrane.
In addition, the conveying mechanism of the cover film laminating machine in the prior art usually only has one working table, and other mechanisms need to wait in the moving and conveying process of the working table, so that the working efficiency of the equipment is greatly reduced.
SUMMERY OF THE UTILITY MODEL
For solving the problem that exists among the above-mentioned prior art, the utility model provides a cover membrane rigging machine with half cut structure covers the membrane and cuts accurately to can be suitable for cutting of the cover membrane of different shapes, and leave the still roll formula of type paper and receive the material, recycle is convenient, has improved work efficiency greatly.
In order to achieve the above object, the present invention adopts a first technical solution as follows:
a cover film laminating machine with a half-cutting structure comprises
The worktable is provided with a half-cutting mechanism, a stripping mechanism, a transfer mechanism and an FPCB loading mechanism in sequence from a first end to a second end along one longitudinal side of the worktable;
the roll-type feeding mechanism is connected to the first end of the workbench, corresponds to the half-cutting unit and can provide a covering film;
a half-cutting mechanism comprising
A cutting table;
the two cutting knives are arranged above the cutting table side by side along the longitudinal direction of the workbench, one cutting knife is a straight knife, and the other cutting knife is matched with the shape to be cut of the covering film;
two ends of each cut-off knife are respectively provided with a stop block, the cut-off knife protrudes downwards relative to the stop blocks, and the protruding height is greater than the thickness of the covering film and less than the thickness of the covering film and release paper;
the two groups of half-cutting cylinders are respectively connected with the two cutters and respectively work independently to drive the corresponding cutters to move up and down and cut the covering film;
a conveying mechanism with a double-table structure, which is longitudinally arranged at the middle part of the workbench and comprises
The cleaning device comprises a first platform, a second platform and a cleaning mechanism, wherein a first cleaning roller is arranged above the first platform and can clean the first platform;
the second platform is provided with a second cleaning roller above the second platform, and the second cleaning roller can clean the second platform;
the first platform and the second platform can be alternately moved to the two longitudinal ends of the conveying mechanism, so that alternate conveying of the FPCB and the attached product is realized;
the laminating mechanism is arranged above the transfer mechanism through a first moving mechanism, the first moving mechanism is perpendicular to the conveying mechanism, and the first moving mechanism drives the laminating mechanism to move between the transfer mechanism and the conveying mechanism so as to laminate the peeled covering film on the FPCB;
and the blanking mechanism is arranged on one side, far away from the loading mechanism, of the second end on the workbench.
Further, the roll-type feeding mechanism comprises
The first side of the L-shaped mounting rack is connected with the first end of the workbench in parallel;
the mounting plate is arranged at the top of the second side of the mounting frame, and an unwinding shaft, a protective film winding shaft and a release paper winding shaft are sequentially arranged on the mounting plate from top to bottom; the three parts are driven by a torque motor and are driven by a synchronous belt structure to rotate;
the torque motor for driving the release paper winding shaft is connected with the synchronous belt structure through a magnetic powder clutch so as to relieve the stress of the release paper and ensure that the release paper is not easy to break;
the pre-cleaning mechanism is arranged at the top of the first side of the mounting frame, and a horizontal material receiving platform is arranged on one side, close to the unreeling shaft, of the pre-cleaning mechanism so as to connect two rolls of covering films.
Furthermore, the half-cutting mechanism also comprises a horizontal moving mechanism which is arranged at the bottom of the cutting table;
the cut-off knife is connected with the bottom of the half-cutting cylinder through a fixing block, and two stop blocks corresponding to each cut-off knife are respectively fixed on the lower sides of the two transverse ends of the corresponding fixing block;
and one side of the cutting table, which is close to the roll-type feeding mechanism, is provided with a clamp fixing mechanism, and the other side of the cutting table is provided with a scanning positioning mechanism above the cutting table, wherein the scanning positioning mechanism is in signal connection with the horizontal moving mechanism so as to move the position of the cutting knife by controlling the horizontal moving mechanism to work according to a scanning result of the covering film.
Further, the conveying mechanism also comprises
The first moving mechanism is longitudinally arranged on the workbench, and the first platform is arranged on the first moving mechanism and can drive the first platform to move between two ends of the first platform;
the second moving mechanism is longitudinally arranged on the workbench, and the second platform is arranged on the second moving mechanism and can drive the second platform to move between two ends of the second platform;
the first moving mechanism and the second moving mechanism are arranged in parallel and can work cooperatively, so that the first platform and the second platform can move to two ends of the conveying mechanism alternately.
Furthermore, the first platform and the second platform correspond to each other up and down, and the second platform can ascend or descend on the same horizontal plane as the first platform through a first lifting mechanism arranged at the bottom of the second platform.
Further, the first platform and the second platform are arranged side by side on the same horizontal plane.
Further, the peeling mechanism comprises
The support frame is arranged on the workbench;
the peeling platform is horizontally arranged at the top of the supporting frame, and one end of the peeling platform, which is close to the transfer mechanism, is an inclined plane;
the feeding roller is arranged in the middle of the support frame and can clamp the stripped release paper to rotate so as to move the covering film and control the feeding of the covering film;
the two ion air bars are respectively arranged above and below one end of the stripping platform close to the transfer mechanism;
the blowing device is arranged at one end of the stripping platform, which is close to the transfer mechanism, and the blowing direction of the blowing device horizontally faces to the transfer mechanism;
the transition plate is arranged between the transfer mechanism and the stripping platform, is horizontally arranged, and is bent downwards in an arc shape at one end close to the stripping platform.
Further, the transfer mechanism comprises
The transfer table is provided with a vacuum adsorption device and arranged at the top of the rotating mechanism, and the rotating mechanism drives the transfer table to rotate so that the covering film corresponds to the FPCB;
the stripping clamp is arranged above the transfer table through a second moving mechanism, and the second moving mechanism drives the stripping clamp to move longitudinally along the transfer table so as to strip the cover film and the release paper and move the cover film and the release paper onto the transfer table;
the sensor is arranged at the top of the stripping clamp to sense whether the transfer table is provided with a covering film or not so as to prevent repeated material pulling;
a lower camera is arranged between the transfer mechanism and the conveying mechanism, can move longitudinally, scans the bottom of the covering film and is connected with the attaching mechanism;
the top camera is arranged above the conveying mechanism, is arranged on the first moving mechanism and is connected with the laminating mechanism.
Further, the blanking mechanism comprises
The lifting blanking table is arranged on one side of the conveying mechanism, which is far away from the feeding mechanism;
the blanking machine is arranged above the conveying mechanism through a third moving mechanism, the third moving mechanism is vertical to the conveying mechanism, and the third moving mechanism drives the blanking machine to move between the conveying mechanism and the blanking table so as to perform blanking and arrangement on the attached products;
the spacing paper placing box is arranged above the blanking machine and moves synchronously with the blanking machine;
and the spacing paper feeding machine is arranged above the blanking table through a lifting mechanism, and the lifting mechanism drives the spacing paper feeding machine to lift so as to absorb the spacing paper in the spacing paper placing box and place the spacing paper between two adjacent products on the blanking table.
The utility model discloses a second technical scheme do:
a cover film laminating machine with a half-cutting structure comprises
The worktable is provided with a half-cutting mechanism, a stripping mechanism, a transfer mechanism and an FPCB loading mechanism in sequence from a first end to a second end along one longitudinal side of the worktable;
the roll-type feeding mechanism is connected to the first end of the workbench, corresponds to the half-cutting unit and can provide a covering film;
a half-cutting mechanism comprising
A cutting table;
the two cutting knives are arranged above the cutting table side by side along the longitudinal direction of the workbench, one cutting knife is a straight knife, and the other cutting knife is matched with the shape to be cut of the covering film;
two ends of each cut-off knife are respectively provided with a stop block, the cut-off knife protrudes downwards relative to the stop blocks, and the protruding height is greater than the thickness of the covering film and less than the thickness of the covering film and release paper;
the two groups of half-cutting cylinders are respectively connected with the two cutters and respectively work independently to drive the corresponding cutters to move up and down and cut the covering film;
a conveying mechanism comprising
The conveying track is longitudinally arranged in the middle of the workbench;
the conveying platform is arranged on the conveying track;
the conveying motor is connected with the conveying platform and drives the conveying platform to move along the conveying track so as to move the FPCB and the attached product to corresponding positions;
the fourth cleaning roller is arranged above the conveying platform and used for cleaning the conveying platform;
the laminating mechanism is arranged above the transfer mechanism through a first moving mechanism, the first moving mechanism is perpendicular to the conveying mechanism, and the first moving mechanism drives the laminating mechanism to move between the transfer mechanism and the conveying mechanism so as to laminate the peeled covering film on the FPCB;
and the blanking mechanism is arranged on one side, far away from the feeding mechanism, of the second end on the workbench.
Compared with the prior art, the utility model has the beneficial technical effects that: the utility model discloses a cover film laminating machine with half-cut structure, which adopts a half-cut mechanism, thereby not only ensuring the cutting precision, but also being capable of receiving release paper in a roll type; and two cutters are arranged simultaneously, so that the cutting requirements of covering films in different shapes can be met, and the multifunctional cutting machine is multifunctional. The utility model discloses a first technical scheme still sets up two conveying platform and carries FPCB and laminating product in turn, has improved conveying efficiency greatly, and then has improved holistic work efficiency, the cost is reduced.
Drawings
Fig. 1 is a schematic perspective view of an embodiment of the present application;
FIG. 2 is a schematic perspective view of an embodiment of the present application;
FIG. 3 is a left side view of the present application;
FIG. 4 is a schematic structural diagram of a roll-type loading mechanism according to an embodiment of the present application;
FIG. 5 is a schematic view of another structure of the roll feeding mechanism in the embodiment of the present application;
FIG. 6 is a schematic view of a double-deck conveying structure disposed up and down in an embodiment of the present application;
FIG. 7 is a schematic structural diagram of a half-cutting mechanism in an embodiment of the present application;
FIG. 8 is another schematic structural view of the half-cut mechanism in the embodiment of the present application;
FIG. 9 is a schematic view of a fixing structure of a cutting knife in an embodiment of the present application;
fig. 10 is a schematic structural view of a relay mechanism and a peeling mechanism in an embodiment of the present application.
In the figure: 10-workbench, 11-lower camera, 12-top camera, 13-first moving mechanism, 14-attaching mechanism, 15-pre-cleaning mechanism, 16-material receiving platform, 20-conveying mechanism, 21-first platform, 22-first cleaning roller, 23-second platform, 24-second cleaning roller, 25-first lifting mechanism, 26-first guide rail, 27-first servo motor, 28-second guide rail, 29-second servo motor, 30-roll feeding mechanism, 31-mounting rack, 32-mounting board, 33-release paper winding shaft, 34-protective film winding shaft, 35-unwinding shaft, 36-torque motor, 37-synchronous belt structure, 38-magnetic powder clutch, 40-half-cutting mechanism, 401-half-cutting cylinder, 402-clamp fixing mechanism, 403-horizontal moving mechanism, 404-code-sweeping positioning mechanism, 405-cutting table, 406-fixing block, 407-fixing plate, 404-fixing plate, 408-moving plate, 409-horizontal moving mechanism, 410-cutting knife, 411-block, 50-blanking mechanism, 51-blanking machine, 52-spacing paper placing box, 53-spacing paper feeding machine, 54-lifting mechanism, 55-blanking table, 56-third moving mechanism, 60-transfer mechanism, 61-transfer table, 62-stripping clamp, 63-inductor, 64-rotating mechanism, 65-second moving mechanism, 70-loading mechanism, 71-loading machine, 72-loading table, 73-recycling box, 80-stripping mechanism, 81-stripping platform, 82-feeding roller, 83-ion wind rod, 84-blowing device and 85-transition plate.
Detailed Description
In order to make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the drawings of the embodiments of the present invention are combined below to clearly and completely describe the technical solution of the embodiments of the present invention. It is to be understood that the embodiments described are only some of the embodiments of the present invention, and not all of them. All other embodiments, which can be derived from the description of the embodiments of the present invention by a person skilled in the art, are within the scope of the present invention.
The first technical solution of the present invention is further described in detail below with reference to the drawings.
As shown in fig. 1, a cover film laminating machine with a half-cut structure comprises a worktable 10, wherein a half-cut mechanism 40, a peeling mechanism 80, a transfer mechanism 604 and an FPCB loading mechanism 70 are sequentially arranged on one longitudinal side of the worktable from a first end to a second end, and a laminating mechanism 14 is arranged above the worktable;
specifically, the half-cutting mechanism 40 includes a cutting table 405, two cutting knives 410, and two half-cutting cylinders 401 for driving the two cutting knives to work;
the two cutting knives 410 are arranged above the cutting table 405 side by side along the longitudinal direction of the workbench 10, wherein one cutting knife 410 is a straight knife, and the other cutting knife is matched with the shape to be cut of the cover film; the two cutting knives 410 may be both straight knives, and when the cover film needs to be cut linearly, either one straight knife or both of them may be used;
when the shape to be cut of the cover film is special, the two groups of half-cutting cylinders can respectively drive the two corresponding cutting knives to alternately work so that the two cutting knives respectively perform special-shaped cutting processing on the cover film; or the cover film is cut linearly only by using a straight knife, and one device can meet different cutting requirements; due to the combined design of the cutters in the mode, the half-cutting mechanism 40 can adapt to different product requirements, the equipment cost is saved, and the practicability is improved;
the two ends of each cut-off knife 410 are respectively provided with a stop block 411, the cut-off knife 410 protrudes downwards relative to the stop blocks 411, and the protruding height is larger than the thickness of the cover film and smaller than the thickness of the cover film plus release paper, so that the cut-off knife 410 only cuts the cover film when cutting the cover film, but does not cut the release paper at the bottom of the cover film, the cover film can be rolled for receiving, and the operation is convenient;
the cover film laminating machine further comprises a rolling type feeding mechanism 30 which is connected to the first end of the workbench 10, corresponds to the half-cutting mechanism 40, can provide a cover film and can roll the protective film and the release paper;
the loading mechanism 70 comprises a loading machine 71, a loading platform 72 and a recovery box 73, wherein the loading platform 72 and the recovery box 73 are sequentially arranged on one side of the conveying mechanism 20 side by side, the loading machine 71 is arranged above the loading platform 72 and can move among the recovery box 73, the loading platform 72 and the conveying mechanism 20 so as to respectively move the FPCB and the partition paper to the conveying mechanism 20 and the recovery box 73;
the conveying mechanism 20 is a double-table structure, which is longitudinally arranged in the middle of the worktable 10 and comprises
A first platform 21, on which a first cleaning roller 22 is arranged, the first cleaning roller 22 being capable of cleaning the first platform 21; a second platform 23, on which a second cleaning roller 24 is arranged, the second cleaning roller 24 being capable of cleaning the second platform 23;
the first platform 21 and the second platform 23 can be alternately moved to the two longitudinal ends of the conveying mechanism 20, so that alternate conveying of the FPCB and the attached product is realized; during operation, the first platform 21 or the second platform 23 is firstly moved to the loading mechanism 70 end of the conveying mechanism 20, and the loading mechanism 70 places the FPCB plate thereon; then the first platform 21 or the second platform 23 is moved to the other end of the conveying mechanism 20, and the covering film is peeled off and then moved to the FPCB plate by the attaching mechanism 14 and attached to the FPCB plate; the jointed product is carried by the first platform 21 or the second platform 23 and moves to the blanking mechanism 50 end of the conveying mechanism 20, and then the next procedure is carried out;
when the first platform 21 or the second platform 23 moves to the end of the loading mechanism 70 of the conveying mechanism 20 to receive the FPCB plate, the second platform 23 or the first platform 21 firstly bears the FPCB plate and moves to the end of the attaching mechanism of the conveying mechanism 20, the attaching mechanism 14 attaches the FCCL with the film torn thereon, and the attached product moves to the end of the loading mechanism 70 of the conveying mechanism 20 to enter the next process; the first platform 21 and the second platform 23 work alternately in this way, so that the loading mechanism 50, the attaching mechanism 30, the transfer mechanism 60, the peeling mechanism 80 and the roll-type feeding mechanism 30 work synchronously, and compared with a single conveying platform, the conveying efficiency is greatly improved, the working efficiency is further improved, and the production cost is reduced;
the first platform 21 and the second platform 23 may be vertically arranged, and the second platform 23 may be lifted and lowered, and in a normal state, the second platform is located below the first platform 21 and moves to two ends of the conveying mechanism 20 below the first platform 21; when the FPCB is lifted, the FPCB can be positioned on the same horizontal plane with the first platform 21, so that the loading of the FPCB plate, the attachment of the FCCL and the unloading of an attached product are realized;
the first platform 21 and the second platform 23 can also be arranged on the worktable 10 side by side, and the two platforms alternately reach the two ends of the conveying mechanism 20; when the first platform 21 moves between the two ends of the conveying mechanism 20 and passes below the first cleaning roller 22, the first cleaning roller 22 cleans the first platform 21; similarly, when the second platform 23 moves between the two ends of the conveying mechanism 20 and passes below the second cleaning roller 24, the second cleaning roller 24 cleans the second platform 23; the first platform 21 and the second platform 23 are ensured to be clean and tidy, and the influence of dust chips on the product performance is prevented;
the attaching mechanism 14 is arranged above the transfer mechanism 60 through a first moving mechanism 13, the first moving mechanism 13 is perpendicular to the conveying mechanism 20, and the first moving mechanism 13 drives the attaching mechanism 14 to move between the transfer mechanism 60 and the conveying mechanism 20 so as to attach the peeled cover film to the FPCB;
the blanking mechanism 50 is arranged at a second end of the workbench 10, which is far away from one side of the loading mechanism 70, and is used for loading and unloading the attached products from the conveying mechanism 20 for sorting so as to facilitate subsequent transfer;
in operation, the roll-to-roll mechanism 30 provides the cover film with the protective film facing upward; before entering the half-cutting mechanism 40, the cover film is peeled off from the protective film, and the protective film is rolled by the roll-type feeding mechanism 30; then the cover film and the release paper enter the half-cutting mechanism 40 together, after the half-cutting cylinder 401 drives the cutter 410 to cut the cover film, the cover film and the release paper continue to move and are separated on the peeling mechanism 80, and the peeled release paper bypasses the lower side of the peeling mechanism 80 and is wound by the roll-type feeding mechanism 30;
the bottom parts of the two longitudinal sides of the half-cutting mechanism 40 are respectively provided with a plurality of supporting columns, the supporting columns are arranged on the workbench 10, and the supporting columns enable a gap to exist between the half-cutting mechanism 40 and the workbench 10, so that the stripped release paper can pass through and can be finally rolled by the roll-type feeding mechanism 30;
the peeled cover film is continuously moved to the transfer mechanism 60 and then taken away by the attaching mechanism 14; meanwhile, the conveying mechanism 20 moves to one end of the loading mechanism 70, the loading mechanism 70 places the FPCB to be attached thereon, and the conveying mechanism 20 works to move the FPCB to one end of the transfer mechanism 60; the attaching mechanism 14 moves to the upper side of the conveying mechanism 20, and attaches the sucked cover film to the FPCB;
the conveying mechanism 20 works again, the attached products are moved to the end of the blanking mechanism 50, and the blanking mechanism 50 works to blank and arrange the attached products; the continuous feeding, laminating and discharging processes are realized through the circulation.
Preferably, the roll feeding mechanism 30 includes an L-shaped mounting bracket 31, a mounting plate 32, and a pre-cleaning mechanism 15, a first side of the mounting bracket 31 being connected in parallel with a first end of the work table 10;
the mounting plate 32 is arranged on the top of the second side of the mounting frame 31, and an unwinding shaft 35, a protective film winding shaft 34 and a release paper winding shaft 33 are sequentially arranged on the mounting plate from top to bottom; the three parts are driven by a torque motor 36 and are driven by a synchronous belt structure 37 to rotate; the torque motor 36 is fixed on the mounting plate 32 and connected with the synchronous belt structure 37, the synchronous belt structure 37 is connected with the unreeling shaft 35, the protective film reeling shaft 34 or the release paper reeling shaft 33, and the torque motor 36 works to drive the synchronous belt structure 37 to rotate, so that the unreeling shaft 35, the protective film reeling shaft 34 or the release paper reeling shaft 33 can rotate;
the torque motor 36 for driving the release paper winding shaft 33 is connected with the synchronous belt structure 37 through the magnetic powder clutch 38, so that the stress of the release paper is relieved, and the release paper is not easy to break;
the pre-cleaning mechanism 15 is arranged at the top of the first side of the mounting frame 31 and is used for pre-cleaning the covering film, removing dust debris adhered to the covering film and reducing the influence of the dust debris on a bonded product; one side of the cover film close to the unreeling shaft 35 is provided with a horizontal material receiving platform 16 so as to connect two rolls of cover films, so that the two rolls of cover films can be continuously fed, and the working efficiency is improved.
Optionally, the half-cutting mechanism 40 further includes a horizontal moving mechanism 403, which is disposed at the bottom of the cutting table 405 and is used for driving the cutting table 405 to move horizontally, so as to drive the cutting knife 410 to move;
a fixing plate 407 is arranged above the cutting table 405, and the two groups of half-cutting cylinders 401 are arranged on the fixing plate 407 in parallel; the fixed plate 407 is connected with the cutting table 405 through guide rods 409 arranged at four corners of the fixed plate 407, two parallel moving plates 408 are arranged between the fixed plate 407 and the cutting table 405, the two moving plates 408 correspond to the two groups of half-cut cylinders 401 respectively, and two ends of each moving plate 408 are sleeved on the two corresponding guide rods 409 respectively; the output end of each group of half-cut cylinders 401 is respectively connected with the corresponding moving plate 408;
the cutting knife 410 is arranged at the bottom of the moving plate 408 through the fixed block 406, and two stoppers 411 corresponding to each cutting knife 410 are respectively fixed at the lower sides of the two transverse ends of the corresponding fixed block 406; the half-cutting cylinder 401 drives the moving plate 408 to drive the cutter 410 to move up and down so as to cut the covering film;
a clamp fixing mechanism 402 is arranged on one side of the cutting table 410 close to the roll-type feeding mechanism 30 and used for fixing the cover film when the cutter 410 cuts the cover film, so that the cutting precision is prevented from being influenced by the movement of the cover film in the cutting process;
a scanning positioning mechanism 404 is arranged above the other side of the cover film, the scanning positioning mechanism 404 is in signal connection with the horizontal moving mechanism 403, the scanning positioning mechanism 404 can scan the position state of the cover film, the horizontal moving mechanism 403 is controlled to work according to the scanning result, the cutting knife 410 is further moved to an accurate cutting position, and the cutting accuracy is further guaranteed.
In one embodiment of the present invention, the conveying mechanism 20 further comprises a first moving mechanism and a second moving mechanism;
the first moving mechanism comprises a first guide rail 26 and a first servo motor 27, the first guide rail 26 is longitudinally arranged on the workbench 10, and the first platform 21 is arranged on the first guide rail 26 and connected with the first servo motor 27; a first servomotor 27 capable of driving the first platform 21 along the first guide rail 26 between its two ends;
the second moving mechanism comprises a second guide rail 28 and a second servo motor 29, the second guide rail 28 is longitudinally arranged on the workbench 10, the second platform 23 is arranged on the second guide rail 28, and the second servo motor 29 can drive the second platform 23 to move between two ends of the second guide rail 28;
the first servo motor 27 and the second servo motor 29 can work cooperatively, so that the first platform 21 and the second platform 23 can alternately move the two ends of the first guide rail 26 and the second guide rail 28, thereby realizing alternate conveying and improving the working efficiency.
In another embodiment of the present invention, the first platform 21 and the second platform 23 correspond to each other up and down, the first lifting mechanism 25 is disposed at the bottom of the second platform 23, and the first platform 21 and the second platform 23 can be mounted on the working platform 10 through two oppositely disposed U-shaped brackets disposed on the working platform 10; the two sides of the first platform 21 are respectively movably connected with the tops of the first ends of the two U-shaped frames, and the two sides of the second platform 23 are respectively movably connected with the tops of the second ends of the two U-shaped frames and are positioned between the two U-shaped frames;
in a normal state, the second platform 23 is positioned between the two U-shaped frames and can move horizontally therein; the first lifting mechanism 25 can drive the second platform 23 to ascend and be positioned on the same horizontal plane with the first platform 21 so as to take and place materials; or lowered below the first platform 21 to enable it to move horizontally between the two U-shaped frames for transport; the first platform 21 and the second platform 23 are arranged up and down, so that the volume of the equipment is reduced, and the occupied space of the equipment is reduced.
According to some embodiments of the present application, the first platform 21 and the second platform 23 are disposed side by side on the same horizontal plane, and the up-down structure is relatively eliminated, so that the lifting mechanism of the second platform 23 is omitted.
Preferably, the peeling mechanism 80 comprises a support frame, a peeling platform 81, a feeding roller 82, two ion wind bars 83, a blowing device 84 and a transition plate 85;
wherein, the supporting frame is arranged on the workbench 10, the stripping platform 81 is horizontally arranged at the top of the supporting frame, and one end of the stripping platform close to the transfer mechanism 60 is an inclined plane, so that the covering film and the release paper can be stripped more smoothly;
the feeding roller 82 is arranged in the middle of the support frame and can clamp the stripped release paper to rotate so as to move the covering film and control the feeding of the covering film; the stripped release paper is finally wound by a release paper winding shaft 33 through an inclined plane of a stripping platform 81 and a feeding roller 82;
during stripping, the feeding roller 82 clamps the release paper to move to the release paper winding shaft 33, separates the cover film from the release paper, and moves the cover film to the transfer mechanism 60 under the drive of the release paper; the rotating speed of the feeding roller 82 is adjustable to control the feeding speed of the covering film;
the two ion air bars 83 are respectively arranged above and below one end of the stripping platform 81 close to the transfer mechanism 60 and used for removing static electricity to the covering film and preventing dust from adhering;
the blowing device 84 is arranged at one end of the peeling platform 81 close to the transfer mechanism 60, and the blowing direction of the blowing device horizontally faces the transfer mechanism 60, so that the transfer mechanism 60 can smoothly transfer the peeled cover film;
the transition plate 858 is arranged between the transfer mechanism 60 and the peeling platform 1, is horizontally arranged, and has one end close to the peeling platform 81 bent downwards in an arc shape, the peeled covering film is moved onto the transfer mechanism 60 after passing through the transition plate, and the arc shape is bent to form an excessive covering film, so that the covering film is prevented from being damaged in an excessive process.
Optionally, the transfer mechanism 60 includes a transfer table 61, a peeling clamp 62 and a sensor 63, wherein the transfer table 61 is provided with a vacuum adsorption device thereon for fixing the cover film, which facilitates accurate absorption by the attaching mechanism 14;
the transfer table 61 is arranged at the top of the rotating mechanism 64, and the rotating mechanism 64 is arranged on the workbench 10 and can drive the transfer table 61 to rotate so that the position of the covering film corresponds to the FPCB;
the stripping clamp 62 is arranged above the transfer table 61 through a second moving mechanism 65, and the second moving mechanism 65 drives the stripping clamp 62 to move longitudinally along the transfer table 61 so as to strip the cover film and the release paper through the transition plate 65 and move the cover film and the release paper onto the transfer table 61;
the sensor 63 is arranged at the top of the stripping clamp 62 to sense whether the cover film is on the transfer table 61 or not so as to prevent repeated material pulling;
a lower camera 11 is arranged between the transfer mechanism 60 and the conveying mechanism 20, the lower camera 11 can move longitudinally, scans the bottom of the covering film and is connected with the attaching mechanism 14; a top camera 12 is arranged above the conveying mechanism 20, and the top camera 12 is arranged on the first moving mechanism 13 and connected with the attaching mechanism 14;
Further, the blanking mechanism 50 includes a liftable blanking table 55, a blanking machine 51, a partition paper placing box 52 and a partition paper feeding machine 53;
the blanking table 55 is arranged on one side of the conveying mechanism 20 far away from the loading mechanism 70, the blanking machine 51 is arranged above the conveying mechanism 20 through a third moving mechanism 56, the third moving mechanism 56 is vertical to the conveying mechanism 20, and the third moving mechanism 56 drives the blanking machine 51 to move between the conveying mechanism 20 and the blanking table 55 so as to blank and arrange the attached products; the blanking table 55 can be arranged in a lifting manner to match the blanking height of the blanking machine 51;
the spacing paper placing box 52 is arranged above the blanking machine 51 and moves synchronously with the blanking machine 51; a separator paper feeder 53 provided above the blanking table 55 via a lifting mechanism 54; during blanking, the third moving mechanism 56 drives the blanking machine 51 to move above the blanking table 55, the lifting mechanism 54 drives the partition paper feeding machine 53 to suck partition paper in the partition paper placing box 52, then the blanking machine 51 places the attached product on the blanking table 55 and returns to the position above the conveying mechanism 20 again, and the partition paper feeding machine 53 places the sucked partition paper on the product on the blanking table 55;
repeating the above actions, the blanking machine 51 and the spacing paper feeding machine 53 alternately place the products and the spacing paper on the blanking table 55, and the working efficiency is improved.
The utility model discloses a second technical scheme do:
a covering film laminating machine with a half-cutting structure comprises a workbench 10, wherein a half-cutting mechanism 40, a stripping mechanism 80, a transfer mechanism 60 and an FPCB loading mechanism 70 are sequentially arranged on one longitudinal side of the workbench from a first end to a second end, and a laminating mechanism 14 is arranged above the workbench;
specifically, the half-cutting mechanism 40 includes a cutting table 405, two cutting knives 410, and two half-cutting cylinders 401 for driving the two cutting knives 410 to work;
the two cutting knives 410 are arranged above the cutting table 405 side by side along the longitudinal direction of the workbench 10, wherein one cutting knife 410 is a straight knife, and the other cutting knife is matched with the shape to be cut of the cover film; the two cutting knives 410 may be both straight knives, and when the cover film needs to be cut linearly, either one straight knife or both of them may be used; the two cutting knives 410 can be straight knives and special-shaped knives, when the shape to be cut of the covering film is special-shaped, the two cutting knives 410 are matched for use, and one device can meet different cutting requirements; due to the combined design of the cutters in the mode, the half-cutting mechanism 40 can adapt to different product requirements, the equipment cost is saved, and the practicability is improved;
the two ends of each cut-off knife 410 are respectively provided with a stop block 411, the cut-off knife 410 protrudes downwards relative to the stop blocks 411, and the protruding height is larger than the thickness of the cover film and smaller than the thickness of the cover film plus release paper, so that the cut-off knife 410 only cuts the cover film when cutting the cover film, but does not cut the release paper at the bottom of the cover film, the cover film can be rolled for receiving, and the operation is convenient;
the two groups of half-cutting cylinders 401 respectively drive the two cutters 410 to alternately and independently work so as to respectively cut the covering film correspondingly and cut the covering film into a set shape;
the cover film laminating machine further comprises a roll type feeding mechanism 30 and a conveying mechanism 20, wherein the roll type feeding mechanism 30 is connected to the first end of the workbench 10 and corresponds to the half-cutting mechanism 40, can provide a cover film and can roll the protective film and the release paper;
the conveying mechanism 20 comprises a conveying track, a conveying platform, a conveying motor and a fourth cleaning roller; the conveying track is longitudinally arranged on the workbench 10, and the conveying platform is arranged on the conveying track; the conveying motor is connected with the conveying platform and drives the conveying platform to move along the conveying track so as to move the FPCB and the attached product to corresponding positions; the fourth cleaning roller is arranged above the conveying platform and used for cleaning the conveying platform;
the attaching mechanism 14 is arranged above the transfer mechanism 60 through a first moving mechanism 13, the first moving mechanism 13 is perpendicular to the conveying mechanism 20, and the first moving mechanism 13 drives the attaching mechanism 14 to move between the transfer mechanism 60 and the conveying mechanism 20 so as to attach the peeled cover film to the FPCB;
the blanking mechanism 50 is arranged on one side, away from the loading mechanism 70, of the second end of the feeding mechanism 10 and used for feeding and blanking the attached products by the conveying mechanism 20 for subsequent transfer;
in operation, the roll-to-roll mechanism 30 provides the cover film with the protective film facing upward; before entering the half-cutting mechanism 40, the cover film is peeled off from the protective film, and the protective film is rolled by the roll-type feeding mechanism 30; then the cover film and the release paper enter the half-cutting mechanism 40 together, after the half-cutting cylinder 401 drives the cutter 410 to cut the cover film, the cover film and the release paper continue to move and are separated on the peeling mechanism 80, and the peeled release paper bypasses the lower side of the peeling mechanism 80 and is wound by the roll-type feeding mechanism 30;
the bottom parts of the two longitudinal sides of the half-cutting mechanism 40 are respectively provided with a plurality of supporting columns, the supporting columns are arranged on the workbench 10, and the supporting columns enable a gap to exist between the half-cutting mechanism 40 and the workbench 10, so that the stripped release paper can pass through and can be finally rolled by the roll-type feeding mechanism 30;
the peeled cover film is continuously moved to the transfer mechanism 60 and then taken away by the attaching mechanism 14; meanwhile, the conveying mechanism 20 moves to one end of the loading mechanism 70, the loading mechanism 70 places the FPCB to be attached thereon, and the conveying mechanism 20 works to move the FPCB to one end of the transfer mechanism 60; the attaching mechanism 14 moves to the upper side of the conveying mechanism 20, and attaches the sucked cover film to the FPCB;
the conveying mechanism 20 works again, the attached products are moved to the end of the blanking mechanism 50, and the blanking mechanism 50 works to blank and arrange the attached products; the continuous feeding, laminating and discharging processes are realized through the circulation.
The utility model discloses a cover film laminating machine with half-cut structure, which adopts a half-cut mechanism, thereby not only ensuring the cutting precision, but also being capable of receiving release paper in a roll type; and two cutters are arranged simultaneously, so that the cutting requirements of covering films in different shapes can be met, and the multifunctional cutting machine is multifunctional. The utility model discloses a first technical scheme still sets up two conveying platform and carries FPCB and laminating product in turn, has improved conveying efficiency greatly, and then has improved holistic work efficiency, the cost is reduced.
The foregoing is a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, a plurality of improvements and decorations can be made without departing from the principle of the present invention, and these improvements and decorations should also be regarded as the protection scope of the present invention.
Claims (10)
1. A cover film laminating machine with a half-cut structure is characterized by comprising
The worktable is provided with a half-cutting mechanism, a stripping mechanism, a transfer mechanism and an FPCB loading mechanism in sequence from a first end to a second end along one longitudinal side of the worktable;
the roll-type feeding mechanism is connected to the first end of the workbench, corresponds to the half-cutting unit and can provide a covering film;
a half-cutting mechanism comprising
A cutting table;
the two cutting knives are arranged above the cutting table side by side along the longitudinal direction of the workbench, one cutting knife is a straight knife, and the other cutting knife is matched with the shape to be cut of the covering film;
two ends of each cut-off knife are respectively provided with a stop block, the cut-off knife protrudes downwards relative to the stop blocks, and the protruding height is greater than the thickness of the covering film and less than the thickness of the covering film and release paper;
the two groups of half-cutting cylinders are respectively connected with the two cutters and respectively work independently to drive the corresponding cutters to move up and down and cut the covering film;
a conveying mechanism with a double-table structure, which is longitudinally arranged at the middle part of the workbench and comprises
The cleaning device comprises a first platform, a second platform and a cleaning mechanism, wherein a first cleaning roller is arranged above the first platform and can clean the first platform;
the second platform is provided with a second cleaning roller above the second platform, and the second cleaning roller can clean the second platform;
the first platform and the second platform can be alternately moved to the two longitudinal ends of the conveying mechanism, so that alternate conveying of the FPCB and the attached product is realized;
the laminating mechanism is arranged above the transfer mechanism through a first moving mechanism and can horizontally rotate;
the first moving mechanism is perpendicular to the conveying mechanism, and drives the attaching mechanism to move between the transfer mechanism and the conveying mechanism so as to attach the peeled covering film to the FPCB;
and the blanking mechanism is arranged on one side, far away from the loading mechanism, of the second end on the workbench.
2. The cover film laminator with half-cut structure according to claim 1, wherein the roll feeding mechanism comprises
The first side of the L-shaped mounting rack is connected with the first end of the workbench in parallel;
the mounting plate is arranged at the top of the second side of the mounting frame, and an unwinding shaft, a protective film winding shaft and a release paper winding shaft are sequentially arranged on the mounting plate from top to bottom; the three parts are driven by a torque motor and are driven by a synchronous belt structure to rotate;
the torque motor for driving the release paper winding shaft is connected with the synchronous belt structure through a magnetic powder clutch so as to relieve the stress of the release paper and ensure that the release paper is not easy to break;
the pre-cleaning mechanism is arranged at the top of the first side of the mounting frame, and a horizontal material receiving platform is arranged on one side, close to the unreeling shaft, of the pre-cleaning mechanism so as to connect two rolls of covering films.
3. The cover film laminating machine with the half-cut structure as claimed in claim 1, wherein the half-cut mechanism further comprises a horizontal moving mechanism disposed at the bottom of the cutting table;
the cut-off knife is connected with the bottom of the half-cutting cylinder through a fixing block, and two stop blocks corresponding to each cut-off knife are respectively fixed on the lower sides of the two transverse ends of the corresponding fixing block;
and one side of the cutting table, which is close to the roll-type feeding mechanism, is provided with a clamp fixing mechanism, and the other side of the cutting table is provided with a scanning positioning mechanism above the cutting table, wherein the scanning positioning mechanism is in signal connection with the horizontal moving mechanism so as to move the position of the cutting knife by controlling the horizontal moving mechanism to work according to a scanning result of the covering film.
4. The cover film laminator with half-cut structure of claim 1, wherein the conveying mechanism further comprises
The first moving mechanism is longitudinally arranged on the workbench, and the first platform is arranged on the first moving mechanism and can drive the first platform to move between two ends of the first platform;
the second moving mechanism is longitudinally arranged on the workbench, and the second platform is arranged on the second moving mechanism and can drive the second platform to move between two ends of the second platform;
the first moving mechanism and the second moving mechanism are arranged in parallel and can work cooperatively, so that the first platform and the second platform can move to two ends of the conveying mechanism alternately.
5. The mulch film laminating machine with a half-cut structure according to claim 1, wherein the first platform and the second platform correspond to each other up and down, and the second platform can be raised and lowered at the same level as or below the first platform by a first lifting and lowering mechanism provided at a bottom of the second platform.
6. The cover film laminator with half-cut structure of claim 1, wherein said first platform and said second platform are disposed side-by-side on the same horizontal plane.
7. The cover film laminator with half-cut structure of claim 1, wherein said peeling mechanism comprises
The support frame is arranged on the workbench;
the peeling platform is horizontally arranged at the top of the supporting frame, and one end of the peeling platform, which is close to the transfer mechanism, is an inclined plane;
the feeding roller is arranged in the middle of the support frame and can clamp the stripped release paper to rotate so as to move the covering film and control the feeding of the covering film;
the two ion air bars are respectively arranged above and below one end of the stripping platform close to the transfer mechanism;
the blowing device is arranged at one end of the stripping platform, which is close to the transfer mechanism, and the blowing direction of the blowing device horizontally faces to the transfer mechanism;
the transition plate is arranged between the transfer mechanism and the stripping platform, is horizontally arranged, and is bent downwards in an arc shape at one end close to the stripping platform.
8. The cover film laminator with half-cut structure of claim 1, wherein the transfer mechanism comprises
The transfer table is provided with a vacuum adsorption device and arranged at the top of the rotating mechanism, and the rotating mechanism drives the transfer table to rotate so that the covering film corresponds to the FPCB;
the stripping clamp is arranged above the transfer table through a second moving mechanism, and the second moving mechanism drives the stripping clamp to move longitudinally along the transfer table so as to strip the cover film and the release paper and move the cover film and the release paper onto the transfer table;
the sensor is arranged at the top of the stripping clamp to sense whether the transfer table is provided with a covering film or not so as to prevent repeated material pulling;
a lower camera is arranged between the transfer mechanism and the conveying mechanism, can move longitudinally, scans the bottom of the covering film and is connected with the attaching mechanism;
the top camera is arranged above the conveying mechanism, is arranged on the first moving mechanism and is connected with the laminating mechanism.
9. The cover film laminator with half-cut structure of claim 1, wherein the blanking mechanism comprises
The lifting blanking table is arranged on one side of the conveying mechanism, which is far away from the feeding mechanism;
the blanking machine is arranged above the conveying mechanism through a third moving mechanism, the third moving mechanism is vertical to the conveying mechanism, and the third moving mechanism drives the blanking machine to move between the conveying mechanism and the blanking table so as to perform blanking and arrangement on the attached products;
the spacing paper placing box is arranged above the blanking machine and moves synchronously with the blanking machine;
and the spacing paper feeding machine is arranged above the blanking table through a lifting mechanism, and the lifting mechanism drives the spacing paper feeding machine to lift so as to absorb the spacing paper in the spacing paper placing box and place the spacing paper between two adjacent products on the blanking table.
10. A cover film laminating machine with a half-cut structure is characterized by comprising
The worktable is provided with a half-cutting mechanism, a stripping mechanism, a transfer mechanism and an FPCB loading mechanism in sequence from a first end to a second end along one longitudinal side of the worktable;
the roll-type feeding mechanism is connected to the first end of the workbench, corresponds to the half-cutting unit and can provide a covering film;
a half-cutting mechanism comprising
A cutting table;
the two cutting knives are arranged above the cutting table side by side along the longitudinal direction of the workbench, one cutting knife is a straight knife, and the other cutting knife is matched with the shape to be cut of the covering film;
two ends of each cut-off knife are respectively provided with a stop block, the cut-off knife protrudes downwards relative to the stop blocks, and the protruding height is greater than the thickness of the covering film and less than the thickness of the covering film and release paper;
the two groups of half-cutting cylinders are respectively connected with the two cutters and respectively work independently to drive the corresponding cutters to move up and down and cut the covering film;
a conveying mechanism comprising
The conveying track is longitudinally arranged in the middle of the workbench;
the conveying platform is arranged on the conveying track;
the conveying motor is connected with the conveying platform and drives the conveying platform to move along the conveying track so as to move the FPCB and the attached product to corresponding positions;
the fourth cleaning roller is arranged above the conveying platform and used for cleaning the conveying platform;
the laminating mechanism is arranged above the transfer mechanism through a first moving mechanism, the first moving mechanism is perpendicular to the conveying mechanism, and the first moving mechanism drives the laminating mechanism to move between the transfer mechanism and the conveying mechanism so as to laminate the peeled covering film on the FPCB;
and the blanking mechanism is arranged on one side, far away from the feeding mechanism, of the second end on the workbench.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020532315.1U CN212183835U (en) | 2020-04-13 | 2020-04-13 | Cover membrane rigging machine with half-cut structure |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020532315.1U CN212183835U (en) | 2020-04-13 | 2020-04-13 | Cover membrane rigging machine with half-cut structure |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212183835U true CN212183835U (en) | 2020-12-18 |
Family
ID=73769107
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020532315.1U Withdrawn - After Issue CN212183835U (en) | 2020-04-13 | 2020-04-13 | Cover membrane rigging machine with half-cut structure |
Country Status (1)
| Country | Link |
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| CN (1) | CN212183835U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111372391A (en) * | 2020-04-13 | 2020-07-03 | 苏州福莱科斯电子科技有限公司 | Cover membrane rigging machine with half-cut structure |
-
2020
- 2020-04-13 CN CN202020532315.1U patent/CN212183835U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111372391A (en) * | 2020-04-13 | 2020-07-03 | 苏州福莱科斯电子科技有限公司 | Cover membrane rigging machine with half-cut structure |
| CN111372391B (en) * | 2020-04-13 | 2024-04-26 | 苏州福莱科斯电子科技有限公司 | Covering film laminating machine with half-cutting structure |
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