CN212174993U - Quenching tank capable of realizing automatic feeding - Google Patents
Quenching tank capable of realizing automatic feeding Download PDFInfo
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- CN212174993U CN212174993U CN202020951227.5U CN202020951227U CN212174993U CN 212174993 U CN212174993 U CN 212174993U CN 202020951227 U CN202020951227 U CN 202020951227U CN 212174993 U CN212174993 U CN 212174993U
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- quenching
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Abstract
The utility model discloses a quenching tank for realizing automatic feeding, which comprises a quenching tank body, a conveying mechanism and a feeding device, wherein the feeding device comprises a lifting and overturning structure; the lifting turnover structure comprises a rack, a cylinder, a supporting plate, a turnover plate and a limiting block, wherein the cylinder is arranged below the rack, a telescopic shaft of the cylinder is connected with the supporting plate above the cylinder, and the turnover plate is arranged on the supporting plate, so that the cylinder can drive the supporting plate and the turnover plate to do reciprocating motion up and down; a blocking component is arranged on one side of the feeding end and extends onto the turnover plate, and when the turnover plate moves upwards to be in contact with the blocking component, the turnover plate inclines towards the side of the blocking component; the limiting blocks are arranged on two sides of the upper end surface of the supporting plate, and the two limiting blocks are respectively connected with the side part of the turnover plate in a rotating way through a rotating shaft. The utility model discloses a set up feed arrangement and can realize that the work piece gets into the automation of quenching groove, reduced the human cost to whole process is stable controllable.
Description
Technical Field
The utility model belongs to the technical field of metal heat treatment, it is very much related to a realize quenching groove of automatic feeding.
Background
The heat treatment is a metal hot processing technology for changing the chemical components and structures on the surface or in the material to obtain the required performance by heating, heat preservation and cooling the metal material in a solid state. Quenching is a form of heat treatment, and is mainly to dip a metal workpiece heated to a certain temperature into water or oil suddenly to cool the metal workpiece, so as to increase the hardness of the metal workpiece and obtain more stable performance of the metal workpiece.
The existing mechanical manufacturing plants adopt a quenching heat treatment mode for workpieces, most of the existing mechanical manufacturing plants adopt a mode of manually clamping and sending high-temperature workpieces into a quenching tank filled with quenching liquid, the high-temperature workpieces freely fall to the bottom of the quenching tank under the action of gravity in the quenching liquid, then carry out heat exchange with the quenching liquid in a relatively static state, and after cooling, the workpieces are taken out of the quenching tank through manual clamping. However, the ordinary manual quenching tank is easy to cause uneven quenching liquid inlet temperature and inconsistent cooling time due to the uncertainty of manual operation, so that the stability of the product quality is greatly influenced, more manpower is consumed, and the cost is increased.
Therefore, how to provide a quenching tank capable of realizing automatic feeding with a simple structure and reduced labor cost has become a technical problem to be solved by those skilled in the art.
SUMMERY OF THE UTILITY MODEL
To the not enough of above-mentioned prior art, the utility model aims to solve the technical problem that: how to provide a quenching tank which has a simple structure and can reduce labor cost and realize automatic feeding.
In order to solve the technical problem, the utility model discloses a following technical scheme:
the utility model provides a realize quenching groove of automatic feeding, includes the quenching cell body, and the feed inlet has been seted up to the feed end of quenching cell body, its characterized in that still includes:
the conveying mechanism comprises a first belt pulley, a second belt pulley and a belt for connecting the first belt pulley and the second belt pulley, wherein the first belt pulley is arranged in the quenching tank body, the second belt pulley is positioned at the discharge end of the quenching tank body, and the second belt pulley is also connected with an output shaft of the motor through a power transmission belt;
the feeding device comprises a lifting and overturning structure; the lifting turnover structure is arranged on one side of the feed inlet and comprises a rack, an air cylinder, a supporting plate, a turnover plate and a limiting block, wherein the air cylinder is arranged below the rack, the telescopic shaft of the air cylinder extends upwards and is connected with the supporting plate arranged above the air cylinder, and the turnover plate is arranged on the supporting plate so that the air cylinder can drive the supporting plate and the turnover plate to reciprocate up and down;
the side, close to the feeding device, of the feeding end is provided with a blocking member, one side, away from the feeding hole, of the blocking member extends onto the turnover plate, and when the turnover plate moves upwards to be in contact with the blocking member, the turnover plate inclines towards the side of the blocking member;
the limiting blocks are arranged on two sides of the upper end face of the supporting plate, and the two limiting blocks are respectively connected with the side portion of the turnover plate in a rotating mode through a rotating shaft.
Therefore, a worker places a workpiece on the turnover plate, then the supporting plate and the turnover plate are pushed upwards through the air cylinder, then one side, close to the feeding hole, of the turnover plate is limited by the blocking component, and the blocking component has downward reaction force on the turnover plate to enable the turnover plate to incline; because the two sides of the turnover plate are connected with the limiting blocks, the turnover plate cannot be turned into the quenching tank from the feed port, and only workpieces on the turnover plate can slide onto a belt in the quenching tank, so that the automatic feeding process is realized; the workpiece moves along with the belt in the quenching tank, the moving speed of the belt can be controlled by controlling the rotating speed of the motor, and then the quenching time of the workpiece in the quenching tank is controlled, so that the quenching tank has the advantages of stable quenching process and convenience in control.
Furthermore, a gap is formed in one side, close to the feed inlet, of the supporting plate, and the part, close to the feed inlet, of the turnover plate can turn over in the gap; wherein a projection of the blocking member is located within the notch.
Like this, because the projection of blocking member is located the breach of layer board, the reaction force of blocking member to the upset board just can make the upset board overturn in the breach, more makes things convenient for the restriction to the upset of upset board.
Furthermore, two vertically arranged guide shafts are arranged on two sides of the upper end face of the supporting plate, and the limiting blocks are arranged on the guide shafts in a sliding mode.
Therefore, the motion of the limiting block is guided through the guide shaft, so that the lifting process is more stable.
Furthermore, a connecting plate is arranged at the upper end of the guide shaft and is connected with the feeding end of the quenching tank body.
In this way, the structural stability of the feed device is increased.
Furthermore, the rack is provided with a horizontal bearing surface, the supporting plate is arranged on the bearing surface, the telescopic shaft of the air cylinder penetrates through the bearing surface and is connected with the supporting plate, and two lug plates are vertically arranged on two sides of the bearing surface.
In this way, the structure is more stable.
Further, feed arrangement still includes the feeding slide, the one end of feeding slide links to each other with the feed inlet of quenching cell body, and the other end slant downwardly extending reaches the top of the belt in the quenching cell body.
Therefore, the workpiece can be stably scratched into the quenching tank.
Furthermore, two sides of the feeding sliding plate are provided with protective plates, the outer sides of the protective plates are connected with fixing plates, and the end parts of the fixing plates are connected with the feeding end of the quenching tank body.
Therefore, the workpieces on the feeding sliding plate are prevented from directly falling into the quenching tank due to an unexpected condition, and the workpieces can be stably conveyed onto the belt.
Furthermore, the belt comprises a quenching section horizontally arranged in the quenching tank body, an ascending section which is positioned in the quenching tank body and connected with the quenching section and extends obliquely upwards towards the direction of the discharge end, and a discharge section which is horizontally arranged outside the quenching tank body and connected with the ascending section.
Drawings
Fig. 1 is a schematic structural view of the roll-over plate of the present invention when it is not supported by the cylinder.
Fig. 2 is the schematic view of the cross-section structure of the turnover plate supported by the cylinder.
Fig. 3 is an enlarged schematic structural view of the lifting and turning structure of fig. 2 according to the present invention.
Fig. 4 is a schematic structural view of the roll-over plate of the present invention.
Fig. 5 is a schematic structural diagram of the support plate of the present invention.
The reference numbers illustrate: a quenching tank body 1; a first pulley 2; a second pulley 3; a belt 4; a quenching section 41; the rising section 42; a discharge section 43; a power transmission belt 5; a motor 6; a feed slide 7; a frame 8; a cylinder 9; a pallet 10; a roll-over plate 11; a stopper 12; a rotating shaft 13; a blocking member 14; a guide shaft 15; an ear plate 16; a connecting plate 17; a guard plate 18.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
Example 1: as shown in fig. 1 to 5, the utility model provides a quenching tank for realizing automatic feeding, which comprises a quenching tank body 1, a transportation mechanism and a feeding device, wherein a feeding port is arranged at the feeding end of the quenching tank body 1. Transport mechanism includes first belt pulley 2, second belt pulley 3 and connects first belt pulley 2 with the belt 4 of second belt pulley 3, wherein, first belt pulley 2 installs in quenching cell body 1, second belt pulley 3 is located the discharge end of quenching cell body 1, second belt pulley 2 still links to each other through the output shaft of power transmission belt 5 and motor 6. The feeding device comprises a lifting and overturning structure; the lifting turnover structure is arranged on one side of the feed inlet and comprises a rack 8, an air cylinder 9, a supporting plate 10, a turnover plate 11 and a limiting block 12, wherein the air cylinder 9 is arranged below the rack 8, the telescopic shaft of the air cylinder 9 extends upwards and is connected with the supporting plate 10 arranged above the air cylinder 9, and the turnover plate 11 is arranged on the supporting plate 10; the limiting blocks 12 are arranged on two sides of the upper end face of the supporting plate 10, and the two limiting blocks 12 are respectively connected with the side portion of the turnover plate 11 through a rotating shaft 13 in a rotating mode. Two vertically arranged guide shafts 15 are arranged on two sides of the upper end face of the supporting plate 10, and the limiting block 12 is arranged on the guide shafts 15 in a sliding mode. Therefore, the motion of the limiting block is guided through the guide shaft, so that the lifting process is more stable. Wherein a blocking member 14 is arranged at the side of the feeding end close to the feeding device, the side of the blocking member 14 facing away from the feeding hole extends onto the turnover plate 11, and when the turnover plate 11 moves upwards to contact with the blocking member 14, the turnover plate 11 inclines towards the side of the blocking member 14. A notch is further formed in one side, close to the feed inlet, of the supporting plate 10, the projection of the blocking component 14 is located in the notch, and the part, close to the feed inlet, of the turnover plate 11 can turn over in the notch.
Therefore, a worker places a workpiece on the turnover plate, then the supporting plate and the turnover plate are pushed upwards through the air cylinder, then one side, close to the feeding hole, of the turnover plate is limited by the blocking component, and the turnover plate can be turned over in the notch due to the fact that the projection of the blocking component is located in the notch of the supporting plate and the reaction force of the blocking component on the turnover plate can enable the turnover plate to be turned over; because the two sides of the turnover plate are connected with the limiting blocks, the turnover plate cannot be turned into the quenching tank from the feed port, and only workpieces on the turnover plate can slide onto a belt in the quenching tank, so that the automatic feeding process is realized; the workpiece moves along with the belt in the quenching tank, the moving speed of the belt can be controlled by controlling the rotating speed of the motor, and then the quenching time of the workpiece in the quenching tank is controlled, so that the quenching tank has the advantages of stable quenching process and convenience in control.
The frame 8 is provided with a horizontal bearing surface, the supporting plate 10 is arranged on the bearing surface, the telescopic shaft of the air cylinder 9 penetrates through the bearing surface and is connected with the supporting plate 10, and two lug plates 16 are vertically arranged on two sides of the bearing surface. In this way, the structure is more stable.
Wherein, the upper end of the guide shaft 15 is provided with a connecting plate 17, and the connecting plate 17 is connected with the feeding end of the quenching tank body 1. In this way, the structural stability of the feed device is increased.
The feeding device further comprises a feeding sliding plate 7, one end of the feeding sliding plate 7 is connected with the feeding hole of the quenching tank body 1, and the other end of the feeding sliding plate extends downwards obliquely to the upper side of the belt 4 in the quenching tank body 1. Therefore, the workpiece can be stably scratched into the quenching tank. Two sides of the feeding sliding plate 7 are provided with protection plates 18, the outer sides of the protection plates 18 are connected with fixing plates (not shown), and the end parts of the fixing plates are connected with the feeding end of the quenching tank body 1. Therefore, the workpieces on the feeding sliding plate are prevented from directly falling into the quenching tank due to an unexpected condition, and the workpieces can be stably conveyed onto the belt.
The belt 4 comprises a quenching section 41 horizontally arranged in the quenching tank body, an ascending section 42 which is positioned in the quenching tank body 1, connected with the quenching section 41 and obliquely and upwardly extending towards the direction of the discharging end, and a discharging section 43 horizontally arranged outside the quenching tank body 1 and connected with the ascending section 42.
Wherein, the cylinder 9 opens through control system control and stops, feed arrangement is still including setting up the temperature sensor on the returning face plate, and this temperature sensor is connected to a control system, sets for a temperature on control system, and when temperature sensor measured the temperature of work piece on the returning face plate and is greater than the temperature that sets for on the control system, control system just controlled the cylinder and starts.
Finally, it should be noted that the above embodiments are only used for illustrating the technical solutions of the present invention and not for limiting the technical solutions, and those skilled in the art should understand that those modifications or equivalent substitutions can be made to the technical solutions of the present invention without departing from the spirit and scope of the technical solutions, and all should be covered in the scope of the claims of the present invention.
Claims (8)
1. The utility model provides a realize quenching groove of automatic feeding, includes the quenching cell body, and the feed inlet has been seted up to the feed end of quenching cell body, its characterized in that still includes:
the conveying mechanism comprises a first belt pulley, a second belt pulley and a belt for connecting the first belt pulley and the second belt pulley, wherein the first belt pulley is arranged in the quenching tank body, the second belt pulley is positioned at the discharge end of the quenching tank body, and the second belt pulley is also connected with an output shaft of the motor through a power transmission belt;
the feeding device comprises a lifting and overturning structure; the lifting turnover structure is arranged on one side of the feed inlet and comprises a rack, an air cylinder, a supporting plate, a turnover plate and a limiting block, wherein the air cylinder is arranged below the rack, the telescopic shaft of the air cylinder extends upwards and is connected with the supporting plate arranged above the air cylinder, and the turnover plate is arranged on the supporting plate so that the air cylinder can drive the supporting plate and the turnover plate to do reciprocating motion up and down;
the side, close to the feeding device, of the feeding end is provided with a blocking member, one side, away from the feeding hole, of the blocking member extends onto the turnover plate, and when the turnover plate moves upwards to be in contact with the blocking member, the turnover plate inclines towards the side of the blocking member;
the limiting blocks are arranged on two sides of the upper end face of the supporting plate, and the two limiting blocks are respectively connected with the side portion of the turnover plate in a rotating mode through a rotating shaft.
2. The quenching tank for realizing automatic feeding of claim 1, wherein a notch is further formed on one side of the supporting plate close to the feeding hole, and the part of the turnover plate close to the feeding hole can turn over in the notch; wherein a projection of the blocking member is located within the notch.
3. The quenching tank for realizing automatic feeding of claim 1, wherein two vertically arranged guide shafts are arranged on two sides of the upper end surface of the supporting plate, and the limiting blocks are arranged on the guide shafts in a sliding manner.
4. The quenching tank for realizing automatic feeding as claimed in claim 3, wherein the upper end of the guide shaft is provided with a connecting plate which is connected with the feeding end of the quenching tank body.
5. The quenching tank for realizing automatic feeding of claim 1, wherein the frame is provided with a horizontal bearing surface, the supporting plate is arranged on the bearing surface, the telescopic shaft of the air cylinder penetrates through the bearing surface and is connected with the supporting plate, and two lug plates are vertically arranged on two sides of the bearing surface.
6. The quenching tank for realizing automatic feeding of claim 1, wherein the feeding device further comprises a feeding sliding plate, one end of the feeding sliding plate is connected with the feeding hole of the quenching tank body, and the other end of the feeding sliding plate extends obliquely downwards to the upper part of the belt in the quenching tank body.
7. The quenching tank for realizing automatic feeding of the steel plates as claimed in claim 6, wherein two sides of the feeding slide plate are provided with protection plates, the outer sides of the protection plates are connected with fixing plates, and the end parts of the fixing plates are connected with the feeding end of the quenching tank body.
8. The quenching tank for realizing automatic feeding according to claim 1, wherein the belt comprises a quenching section horizontally arranged in the quenching tank body, an ascending section which is arranged in the quenching tank body and connected with the quenching section and extends obliquely upwards towards the direction of the discharging end, and a discharging section which is horizontally arranged outside the quenching tank body and connected with the ascending section.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020951227.5U CN212174993U (en) | 2020-05-29 | 2020-05-29 | Quenching tank capable of realizing automatic feeding |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020951227.5U CN212174993U (en) | 2020-05-29 | 2020-05-29 | Quenching tank capable of realizing automatic feeding |
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| Publication Number | Publication Date |
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| CN212174993U true CN212174993U (en) | 2020-12-18 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202020951227.5U Active CN212174993U (en) | 2020-05-29 | 2020-05-29 | Quenching tank capable of realizing automatic feeding |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112853062A (en) * | 2021-01-07 | 2021-05-28 | 王鹏 | Heat treatment process for new energy automobile driving shaft |
| CN113234901A (en) * | 2021-06-16 | 2021-08-10 | 东台市正祥金属制品有限公司 | Transfer mechanism for section steel processing quenching |
-
2020
- 2020-05-29 CN CN202020951227.5U patent/CN212174993U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112853062A (en) * | 2021-01-07 | 2021-05-28 | 王鹏 | Heat treatment process for new energy automobile driving shaft |
| CN112853062B (en) * | 2021-01-07 | 2023-09-01 | 沂水浩福机械有限责任公司 | New energy automobile driving shaft heat treatment process |
| CN113234901A (en) * | 2021-06-16 | 2021-08-10 | 东台市正祥金属制品有限公司 | Transfer mechanism for section steel processing quenching |
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