CN110747325A - Intelligent heat treatment production line - Google Patents
Intelligent heat treatment production line Download PDFInfo
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- CN110747325A CN110747325A CN201911229198.XA CN201911229198A CN110747325A CN 110747325 A CN110747325 A CN 110747325A CN 201911229198 A CN201911229198 A CN 201911229198A CN 110747325 A CN110747325 A CN 110747325A
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- 238000010438 heat treatment Methods 0.000 title claims abstract description 35
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 23
- 238000010791 quenching Methods 0.000 claims abstract description 130
- 230000000171 quenching effect Effects 0.000 claims abstract description 129
- 238000005496 tempering Methods 0.000 claims abstract description 42
- 238000012546 transfer Methods 0.000 claims abstract description 33
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims abstract description 30
- 239000002912 waste gas Substances 0.000 claims abstract description 26
- 238000000746 purification Methods 0.000 claims abstract description 24
- 238000001816 cooling Methods 0.000 claims abstract description 20
- 229910052757 nitrogen Inorganic materials 0.000 claims abstract description 15
- 238000007599 discharging Methods 0.000 claims abstract description 11
- 239000000463 material Substances 0.000 claims description 58
- 230000005540 biological transmission Effects 0.000 claims description 31
- 230000007246 mechanism Effects 0.000 claims description 25
- 239000007789 gas Substances 0.000 claims description 18
- 239000011449 brick Substances 0.000 claims description 13
- 239000010720 hydraulic oil Substances 0.000 claims description 9
- 238000005096 rolling process Methods 0.000 claims description 9
- 229910000831 Steel Inorganic materials 0.000 claims description 7
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 7
- 238000002955 isolation Methods 0.000 claims description 7
- 238000012423 maintenance Methods 0.000 claims description 7
- 239000001301 oxygen Substances 0.000 claims description 7
- 229910052760 oxygen Inorganic materials 0.000 claims description 7
- 239000000523 sample Substances 0.000 claims description 7
- 239000000779 smoke Substances 0.000 claims description 7
- 239000010959 steel Substances 0.000 claims description 7
- 230000004888 barrier function Effects 0.000 claims description 6
- 238000012545 processing Methods 0.000 claims description 5
- 230000001681 protective effect Effects 0.000 claims description 5
- 238000001514 detection method Methods 0.000 claims description 4
- 238000004140 cleaning Methods 0.000 claims description 3
- 230000033116 oxidation-reduction process Effects 0.000 claims description 3
- 230000032258 transport Effects 0.000 claims description 3
- 238000009434 installation Methods 0.000 claims description 2
- 239000003638 chemical reducing agent Substances 0.000 description 11
- 210000005056 cell body Anatomy 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 230000009467 reduction Effects 0.000 description 5
- 238000003756 stirring Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000007769 metal material Substances 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 238000010923 batch production Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 239000002826 coolant Substances 0.000 description 1
- 238000005261 decarburization Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 238000010606 normalization Methods 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/0062—Heat-treating apparatus with a cooling or quenching zone
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/26—Methods of annealing
- C21D1/28—Normalising
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/62—Quenching devices
- C21D1/63—Quenching devices for bath quenching
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/74—Methods of treatment in inert gas, controlled atmosphere, vacuum or pulverulent material
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D11/00—Process control or regulation for heat treatments
- C21D11/005—Process control or regulation for heat treatments for cooling
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/0006—Details, accessories not peculiar to any of the following furnaces
- C21D9/0018—Details, accessories not peculiar to any of the following furnaces for charging, discharging or manipulation of charge
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Heat Treatment Of Articles (AREA)
Abstract
The invention discloses an intelligent heat treatment production line which comprises an operation control center, a control cabinet system, a plurality of quenching furnaces and tempering furnaces, an automatic lifting quenching tank, a transfer forklift, a nitrogen making system, a cooling system, a waste gas purification system, a normalizing table, a feeding station and a discharging station, the quenching furnace, the tempering furnace, the normalizing table, the feeding station and the discharging station are sequentially arranged and arranged on a straight line, the automatic lifting quenching tank is a sinking quenching tank and is arranged parallel to the quenching furnace, a transfer forklift runs on a path parallel to the quenching furnace and the tempering furnace above the automatic lifting quenching tank, the nitrogen making system is communicated with the quenching furnace through a pipeline, the cooling system comprises a plurality of cooling towers, the waste gas purification system is communicated with the quenching furnace, the tempering furnace and the automatic lifting quenching tank through a waste gas collection air channel; the operation control center and the control cabinet system are used for controlling the operation of the whole heat treatment production line.
Description
Technical Field
The invention relates to the field of heat treatment of metal pieces, in particular to an intelligent heat treatment production line.
Background
Most trolley furnace box furnaces used for production on the market at present can not meet the requirement of mass production, mostly manually load and unload materials, the medium loading time of quenching workpieces is uncontrollable, the quality of workers directly influences the product quality, the product quality process is uncontrollable, a large amount of manpower is consumed simultaneously, although the box type multipurpose furnaces can meet the requirement of automatic loading and unloading materials, the equipment manufacturing and using cost is too high, the requirement on the quality of a tool is high, the multipurpose furnaces can only be used for single medium quenching, and the process for sometimes needing different medium quenching for different materials can not meet the requirement.
Disclosure of Invention
Aiming at the technical problems, the invention provides an intelligent heat treatment production line, which is intelligently controlled in the whole process, a plurality of quenching furnaces and normalizing furnaces can work simultaneously, a plurality of groups of automatic lifting quenching tanks and rail type transfer forklifts are arranged, the quenching and normalizing time can be accurately controlled, each quenching tank can be filled with different quenching media, and the requirements of different quenching media for quenching different metals can be met.
An intelligent heat treatment production line comprises an operation control center, a control cabinet system, a plurality of quenching furnaces, tempering furnaces, automatic lifting quenching tanks, a transfer forklift, a nitrogen making system, a cooling system, a waste gas purification system, a normalizing table, a feeding station and a discharging station, wherein the quenching furnaces, the tempering furnaces, the normalizing table, the feeding station and the discharging station are sequentially arranged and arranged on a straight line, the automatic lifting quenching tank is arranged in front of each quenching furnace, the automatic lifting quenching tanks are arranged in parallel with the quenching furnaces, the upper surfaces of the automatic lifting quenching tanks and an installation platform of the quenching furnaces are positioned on the same plane, the transfer forklift runs on a path parallel to the quenching furnaces and the tempering furnaces above the automatic lifting quenching tanks, the nitrogen making system is communicated with the quenching furnaces through pipelines, the cooling system comprises a plurality of cooling towers and is communicated with the automatic lifting quenching tanks through pipelines, the waste gas purification system is communicated with the quenching furnace, the tempering furnace and the automatic lifting quenching tank through a waste gas collection air channel; and the operation control center and the control cabinet system are used for controlling the operation of the whole heat treatment production line.
Preferably, the transfer forklift comprises a forklift frame, an operation platform, a material fork fixing seat, two parallel material forks, two parallel cross beams, two parallel longitudinal beams, a transverse guide rail and a longitudinal guide rail, wherein the operation platform is fixed on a forklift frame platform, the two cross beams are fixed on two sides of the upper surface of an automatic lifting quenching tank in parallel to a quenching furnace, the longitudinal beams are arranged on the cross beams and vertically and fixedly connected with the cross beams, and each longitudinal beam is respectively fixed with a longitudinal guide rail along the length direction of the longitudinal beam; a plurality of groups of first rollers are symmetrically fixed on two sides of the material fork fixing seat and are in rolling connection with the forklift frame through the first rollers, the upper end of the first rollers is hinged with a cross beam at the top of the forklift frame through a hydraulic oil cylinder, the material fork is arranged in the material fork fixing seat and is in rolling connection with the material fork fixing seat through a plurality of groups of second rollers fixed on the material fork fixing seat, first gear strips are symmetrically fixed on the outer side surfaces of the two material forks, and the material fork moves back and forth relative to the material fork fixing seat through the meshing transmission of the first gear strips and the first gear strips fixed on the material fork fixing seat; the forklift is characterized in that a plurality of groups of first walking wheels are arranged at the bottom of the forklift frame, the forklift frame is in rolling connection with the longitudinal guide rail through the first walking wheels, a second gear strip is relatively fixed on the inner side surfaces of the two longitudinal beams, and the forklift frame is in meshing transmission with the second gear strip through a second transmission mechanism fixed at the bottom of the forklift frame and moves back and forth along the longitudinal guide rail; a plurality of groups of second traveling wheels are arranged at the bottom of the cross beam, and the forklift frame controls the second traveling wheels to move back and forth along the transverse guide rail through a third transmission mechanism; the forklift is characterized in that a hydraulic station is further fixed on the forklift frame and provides motive power for the hydraulic oil cylinder, a motor is mounted on the hydraulic station, and the motor, the first transmission mechanism, the second transmission mechanism and the third transmission mechanism are all connected with the operating platform.
Preferably as above-mentioned scheme, the automatic rising formula quenching groove includes cell body, lifting support, hydraulic control system, mixer and draft tube, lifting support sets up in the cell body inside and with cell body sliding connection, through the lift of hydraulic control system control lifting support, the top of draft tube is located in mixer and draft tube intercommunication, the draft tube is fixed at the lateral wall of cell body and is equipped with two upper and lower pore that communicate with the cell body.
As the preferred of above-mentioned scheme, quenching furnace and tempering furnace include furnace body, furnace gate, holding platform, heating element, circulating fan, exhaust outlet, protective gas entry, safety relief valve and detection components and parts, the furnace gate sets up the front side at the furnace body for opening and sealing of control furnace body, the holding platform is fixed on the furnace body infrabasal plate, and heating element fixes at the furnace body inner wall, circulating fan, safety relief valve fixed mounting are in the top of furnace body, exhaust outlet and protective gas entry communicate with exhaust gas purification system and nitrogen system respectively, it includes thermocouple, oxygen probe to detect components and parts, thermocouple and oxygen probe all are connected with switch board system.
Preferably, the material bearing platform comprises heavy refractory bearing bricks and load-bearing heat-resistant steel, the heavy refractory bearing bricks are provided with a plurality of rows and clamped with a bottom plate in the furnace body, the load-bearing heat-resistant steel is fixed on the upper parts of the heavy refractory bearing bricks, and a slot is formed between every two adjacent rows of the heavy refractory bearing bricks.
Preferably, the quenching furnace further includes a redox atmosphere inlet communicating with the inside of the furnace body.
Preferably, an air duct communicated with the circulating fan is further arranged in the tempering furnace.
Preferably, the waste gas purification system further comprises waste gas purification equipment, a fan and a smoke exhaust air channel, wherein the waste gas collection air channel, the waste gas purification equipment, the fan and the smoke exhaust air channel are sequentially communicated, the waste gas collection air channel is divided into two groups, one group is communicated with the quenching furnace and the tempering furnace, and the other group is communicated with the automatic lifting quenching tank.
Preferably, an automatic lifting quenching tank is provided in front of the tempering furnace, and the automatic lifting quenching tank serves as a cleaning tank.
As the optimization of above-mentioned scheme, still include furnace body maintenance platform and isolation barrier, furnace body maintenance platform is fixed in the top of quenching furnace and tempering furnace, isolation barrier installs in the dead ahead of transporting fork truck and transports the both sides of the processing lines that fork truck and quenching furnace, tempering furnace, normalizing platform, material loading station, unloading station formed.
The invention has the beneficial effects that:
1. the production line can carry out the production processes of normalizing, tempering, quenching and the like, the position arrangement is reasonable, and the occupied area is small.
2. The automatic lifting type quenching tank is adopted, the rail type transfer forklift is matched, the material taking and discharging speed is high, batch production and processing can be carried out, the quenching time can be accurately controlled, and the heat treatment quality of workpieces is ensured.
3. The multiple quenching tanks can be used for containing different quenching media, and can meet the requirements of different metal materials on different quenching media, so that the production line can simultaneously carry out quenching on different metal materials.
4. The whole production line is controlled by the operation control center, so that the problem that the traditional heat treatment production process excessively depends on manpower is solved, the production cost is saved, and the production efficiency is improved.
Drawings
FIG. 1 is a schematic structural diagram of the present invention.
Fig. 2, fig. 3 and fig. 4 are schematic structural diagrams of the transfer forklift.
Fig. 5 is a schematic structural view of a fork fixing seat of the transfer forklift.
FIG. 6 is a schematic structural view of an automatic lifting quenching tank according to the present invention.
FIG. 7 is a plan view of the quenching tank of the automatic lifting type according to the invention.
Fig. 8 is a schematic structural view of the quenching furnace of the invention.
FIG. 9 is a schematic structural view of the material loading platform of the present invention.
Fig. 10 is a schematic view showing the construction of an exhaust gas purification system according to the present invention.
The reference numbers are as follows: 1-operation control center, 2-control cabinet system, 3-quenching furnace, 4-tempering furnace, 5-automatic lifting quenching tank, 501-tank body, 502-lifting support, 503-stirring machine, 504-guide cylinder, 6-transfer forklift, 601-forklift frame, 602-operation table, 603-material fork fixing seat, 604-material fork, 605-cross beam, 606-longitudinal beam, 607-transverse guide rail, 608-longitudinal guide rail, 609-first roller, 610-hydraulic oil cylinder, 611-second roller, 612-first gear strip, 613-first transmission mechanism, 614-first walking wheel, 615-second gear strip, 616-second transmission mechanism, 617-second walking wheel, 618-third transmission mechanism, 619-a hydraulic station, 620-a motor, 7-a nitrogen making system, 8-a cooling system, 9-a waste gas purification system, 901-a waste gas collecting air channel, 902-a waste gas purification device, 903-a fan, 904-a smoke exhaust air channel, 10-a normalizing table, 11-a feeding station, 12-a blanking station, 13-a furnace body, 14-a furnace door, 15-a material bearing table, 1501-a heavy refractory bearing brick, 1502-bearing heat-resistant steel, 1503-a slot, 16-a circulating fan, 17-a waste gas outlet, 18-a protective gas inlet, 19-a safety relief valve, 20-a thermocouple, 21-an oxidation reduction atmosphere inlet, 22-a furnace body maintenance platform and 23-an isolation guardrail.
Detailed Description
The present embodiment is described in detail below with reference to the accompanying drawings.
As shown in fig. 1 to fig. 10, an intelligent heat treatment production line comprises an operation control center 1, a control cabinet system 2, a plurality of quenching furnaces 3 and tempering furnaces 4, an automatic lifting quenching tank 5, a transfer forklift 6, a nitrogen making system 7, a cooling system 8, an exhaust gas purification system 9, a normalizing table 10, a feeding station 11 and a discharging station 12, wherein the quenching furnaces 3, the tempering furnaces 4, the normalizing table 10, the feeding station 11 and the discharging station 12 are sequentially arranged and arranged on a straight line, an automatic lifting quenching tank 5 is arranged in front of each quenching furnace 3, the automatic lifting quenching tank 5 and the quenching furnaces 3 are arranged in parallel, the upper surface of the automatic lifting quenching tank 5 and the mounting platform of the quenching furnaces 3 are positioned on the same plane, the transfer forklift 6 runs on a path parallel to the quenching furnaces 3 and the tempering furnaces 4 above the automatic lifting quenching tank 5, the nitrogen production system 7 is communicated with the quenching furnace 3 through a pipeline, the cooling system 8 comprises a plurality of cooling towers which are communicated with the automatic lifting quenching tank 5 through pipelines, and the waste gas purification system 9 is communicated with the quenching furnace 3, the tempering furnace 4 and the automatic lifting quenching tank 5 through a waste gas collecting air channel 901; the operation control center 1 and the control cabinet system 2 are used for controlling the operation of the whole heat treatment production line.
In this embodiment, the transfer forklift 6 includes a forklift frame 601, an operation platform 602, a material fork fixing seat 603, two parallel material forks 604, two parallel cross beams 605, two parallel longitudinal beams 606, a transverse guide rail 607 and a longitudinal guide rail 608, the operation platform 602 is fixed on a forklift frame 601 platform, the two cross beams 605 are parallel to the quenching furnace 3 and fixed on two sides of the upper surface of the automatic lifting quenching tank 5, the longitudinal beams 606 are arranged on the cross beams 605 and vertically and fixedly connected with the cross beams 605, and each longitudinal beam 606 is respectively fixed with a longitudinal guide rail 608 along the length direction thereof; a plurality of groups of first rollers 609 are symmetrically fixed on two sides of the material fork fixing seat 604 and are in rolling connection with the forklift frame 601 through the first rollers 609, the upper end of each first roller is hinged with a top cross beam of the forklift frame 601 through a hydraulic oil cylinder 610, the material fork 604 is arranged in the material fork fixing seat 603 and is in rolling connection with the material fork fixing seat 603 through a plurality of groups of second rollers 611 fixed on the material fork fixing seat 603, first gear bars 612 are symmetrically fixed on the outer side surfaces of the two material forks 604, and the material fork 604 is in meshing transmission with the first gear bars 612 through a first transmission mechanism 613 fixed on the material fork fixing seat 603 and moves back and forth relative to the material fork fixing seat 603; a plurality of groups of first walking wheels 614 are arranged at the bottom of the forklift frame 601, the forklift frame 601 is in rolling connection with the longitudinal guide rail 608 through the first walking wheels 614, second gear bars 615 are relatively fixed on the inner side surfaces of the two longitudinal beams 606, and the forklift frame 601 is in meshing transmission with the second gear bars 615 through a second transmission mechanism 616 fixed at the bottom of the forklift frame 601 and moves back and forth along the longitudinal guide rail 608; a plurality of groups of second traveling wheels 617 are arranged at the bottom of the cross beam 605, and the forklift frame 601 controls the second traveling wheels 617 to move back and forth along the transverse guide rail 607 through a third transmission mechanism 618; a hydraulic station 619 is further fixed on the forklift frame 601, the hydraulic station 619 provides motive power for the hydraulic oil cylinder 610, a motor 620 is installed on the hydraulic station 619, and the motor 620, the first transmission mechanism 613, the second transmission mechanism 616 and the third transmission mechanism 618 are all connected with the operating table 602. The operation panel 602 is connected with the control cabinet system 2, controls the operation of the transfer forklift 6 through the operation control center 1, and controls the operation of the transfer forklift 1 through the manual control operation panel 602 when the transfer forklift 6 needs to be manually operated.
The first transmission mechanism 613 and the second transmission mechanism 616 both comprise a speed reducer, a coupler and reduction boxes symmetrically arranged on two sides of the speed reducer, an output shaft of the speed reducer is connected with an input shaft of the reduction boxes through the coupler, gears are fixed on output shafts of the reduction boxes, and the first gear strip 612 and the second gear strip 612 are meshed with the gears to drive the material fork 604 and the forklift frame 601 to move; the third transmission mechanism 618 is a speed reducer, an output shaft of the speed reducer is directly connected with the second traveling wheel 617, and the forklift frame 601 is driven to move on the transverse guide rail 607 by driving the second traveling wheel 617.
In the operation process of the transfer forklift 6, the material fork 604 moves back and forth relative to the material fork fixing seat 603, so that the fork can be discharged and withdrawn from the material fork 604 without moving the material fork fixing seat 601; the back and forth movement of the forklift frame 601 along the longitudinal rail 608 enables the transfer forklift 6 to move rapidly on the longitudinal rail 608 in the material transfer or no-load state; the back and forth movement of the forklift frame 601 along the transverse guide rail 607 can realize the rapid movement of the transfer forklift 6 on the transverse guide rail 607 in the material transfer or no-load state; the fork fixing seat 603 controls a hydraulic station 619 through a motor 620 to provide power for the hydraulic oil cylinder 610, and the functions of lifting materials and discharging can be realized under the action of the hydraulic oil cylinder 610.
In this embodiment, the automatic lifting quenching tank 5 includes a tank body 501, a lifting support 502, a hydraulic control system, a stirrer 503 and a guide cylinder 504, the lifting support 502 is arranged inside the tank body 501 and is connected with the tank body 501 in a sliding manner, the lifting support 501 is controlled to lift through the hydraulic control system, the stirrer 503 is communicated with the guide cylinder 504 and is arranged at the top of the guide cylinder 504, and the guide cylinder 504 is fixed on the side wall of the tank body 501 and is provided with an upper hole and a lower hole communicated with the tank body 501.
When the transfer forklift 6 conveys the workpieces subjected to heat treatment in the quenching furnace 3 to the position right above the automatic lifting quenching tank 5, the hydraulic control system lifts the lifting support 502, after the workpieces are lifted stably, the transfer forklift 6 returns the material fork 604, at the moment, the hydraulic control system controls the lifting support 502 to descend into the tank body 501, the workpieces are cooled rapidly in the quenching medium, in order to prevent the local temperature rise of the quenching medium from being too fast and affecting the cooling speed and the quenching uniformity of the workpieces, when the workpieces enter the quenching medium for cooling, the stirring machine 503 and the cooling system 8 start to work, the cooling medium can circularly move in the tank body 501 through the rotation of the stirring machine 503, the temperature uniformity of the quenching medium, namely the quenching uniformity of the workpieces, and the cooling speed and the quenching quality of the workpieces can be guaranteed through the operation of the cooling system 8.
In this embodiment, quenching furnace 3 and tempering furnace 4 include furnace body 13, furnace gate 14, material supporting platform 15, heating element, circulating fan 16, exhaust outlet 17, protection gas entry 18, safety relief valve 19 and detection components and parts, furnace gate 14 sets up the front side at furnace body 13 for opening and sealing of control furnace body 13, material supporting platform 15 is fixed on the bottom plate in furnace body 13, and heating element fixes at the furnace body 13 inner wall, circulating fan 16, safety relief valve 19 fixed mounting are in the top of furnace body 13, exhaust outlet 17 and protection gas entry 18 communicate with exhaust gas purification system 9 and nitrogen system 7 respectively, detection components and parts include thermocouple 20, oxygen probe (not shown in the drawing), thermocouple 20 and oxygen probe all are connected with switch board system 2. The circulating fan 16 drives the gas in the furnace body 13 to flow, so that the uniformity of the temperature in the furnace body can be ensured, and the workpiece to be processed is uniformly heated in the furnace body.
In this embodiment, the material supporting platform 15 includes heavy weight refractory bearing brick 1601 and bearing heat resistant steel 1602, heavy weight refractory bearing brick 601 has multiseriate, with furnace body 13 inner bottom plate joint, and bearing heat resistant steel 1602 is fixed on heavy weight refractory bearing brick 1601 upper portion, forms slot 1603 between two adjacent heavy weight refractory bearing brick 1601.
In the present embodiment, the quenching furnace 3 further includes a redox atmosphere inlet 21 communicating with the inside of the furnace body 13 for preventing decarburization of the work.
In this embodiment, an air duct (not shown in the drawings) communicated with the circulating fan 16 is further disposed in the tempering furnace 4, so as to further ensure the uniformity of the temperature in the tempering furnace 4.
In this embodiment, the exhaust gas purification system 9 further includes an exhaust gas purification device 902, a fan 903, and a smoke exhaust duct 904, the exhaust gas collection duct 901, the exhaust gas purification device 902, the fan 903, and the smoke exhaust duct 904 are sequentially communicated, two groups of the exhaust gas collection duct 901 are provided, one group is communicated with the quenching furnace 3 and the tempering furnace 4, and the other group is communicated with the automatic lifting quenching tank 5.
In the present embodiment, an automatic lifting quenching tank 5 is also provided in front of a tempering furnace 4, and the automatic lifting quenching tank 5 serves as a cleaning tank.
In this embodiment, still include furnace body maintenance platform 22 and isolation barrier 23, furnace body maintenance platform 22 is fixed in the top of quenching furnace 3 and tempering furnace 4, isolation barrier 23 installs in the dead ahead of transporting fork truck 6 and transports fork truck 6 and quenching furnace 3, tempering furnace 4, normalizing platform 10, material loading station 11, the both sides of the processing lines that unloading station 12 formed.
The working principle of the invention is as follows:
transferring the workpiece to be processed on the feeding station 11 to the quenching furnace 3 by using a transfer forklift 6, after the quenching furnace 3 is heated at a high temperature, taking the workpiece out of the quenching furnace 3 by using the transfer forklift 6, moving the workpiece to be processed right above the automatic lifting quenching tank 5, starting a hydraulic control system of the automatic lifting quenching tank 5, lifting a lifting support 502 of the automatic lifting quenching tank 5, unloading the workpiece to the lifting support 502 by using the transfer forklift 6, descending the lifting support 502 and driving the workpiece to sink into a tank body 501, rapidly cooling the workpiece in the tank body filled with a quenching medium, lifting the workpiece by using the hydraulic control system of the automatic lifting quenching tank 5 after the cooling is finished, transferring the workpiece after the quenching is transferred to the tempering furnace 4 by using the transfer forklift 6 for tempering, transferring the workpiece to a discharging station 12 after the heat treatment of the tempering furnace 4 is finished, waiting for the shipment. When the workpiece after the heat treatment of the tempering furnace 4 needs to be normalized, the transfer forklift 6 can transfer the workpiece to the normalizing table 10 firstly, and then transfer the workpiece to the blanking station 12 after the normalization is completed. During the heat treatment process of the workpiece in the quenching furnace 3, nitrogen can be introduced into the quenching furnace 3 to be used as an oxidation-reduction atmosphere, so that the workpiece is prevented from being decarburized in the heating process, and the processing quality of the workpiece is prevented from being influenced.
In this embodiment, operation control center includes PLC controller, display screen, and the switch board system is the PLC switch board, and the PLC controller is connected with display screen and PLC switch board respectively, through the visual control form of display screen, the operational aspect of the grasp equipment that can understand.
In the embodiment, the nitrogen making system is the prior art, the model of a nitrogen making machine is XRFD49-10, the model of a circulating fan of a quenching furnace is YLM-215-4-3KW-4, the model of the fan is 4-72No3, the model of waste gas purification equipment is FOM-EP-15K, the model of a safety pressure release valve is A28H-16, the model of the circulating fan of a tempering furnace is YLM-265-4-4KW-4, the model of an oxygen probe is HMA880X25, the model of a thermocouple is WRK02-003OR-630/550K indexing, the model of a stirring machine is S/DJB-Y4P-Q360, the specific model of a reduction gearbox is HD14, the deceleration of the reduction gearbox is 1:2, the speed reducer of a first transmission mechanism is an inclined tooth-spiral bevel gear speed reducer, the specific model is KA47Y1.1-4P-31.19-M1-180-A; the speed reducer of the second transmission mechanism is a helical tooth-spiral bevel gear speed reducer, and the specific model is KA67Y1.5-4P-38.39-M1-180-A; the speed reducer of the third transmission mechanism is a parallel shaft helical gear speed reducer, and the adopted model is FAZY.1.5-4P-43.46-M1-180-A.
The above is only a preferred embodiment of the present invention, and is not intended to limit the present invention, and various modifications and changes will occur to those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
1. An intelligent heat treatment production line which is characterized in that: the automatic lifting type quenching device comprises an operation control center, a control cabinet system, a plurality of quenching furnaces and tempering furnaces, an automatic lifting type quenching tank, a transfer forklift, a nitrogen making system, a cooling system, a waste gas purification system, a normalizing table, a feeding station and a discharging station, wherein the quenching furnaces, the tempering furnace, the normalizing table, the feeding station and the discharging station are sequentially arranged and arranged on a straight line, an automatic lifting type quenching tank is arranged in front of each quenching furnace, the automatic lifting type quenching tank and the quenching furnaces are arranged in parallel, the upper surface of the automatic lifting type quenching tank and an installation platform of the quenching furnaces are positioned on the same plane, the transfer forklift runs on a path parallel to the quenching furnaces and the tempering furnaces above the automatic lifting type quenching tank, the nitrogen making system is communicated with the quenching furnaces through pipelines, the cooling system comprises a plurality of cooling towers and is communicated with the automatic lifting type quenching tank through pipelines, and the waste gas purification system is communicated with the quenching furnaces through a waste gas collecting channel, The tempering furnace is communicated with the automatic lifting quenching tank; and the operation control center and the control cabinet system are used for controlling the operation of the whole heat treatment production line.
2. An intelligent heat treatment line according to claim 1, wherein: the transfer forklift comprises a forklift frame, an operating platform, a material fork fixing seat, two parallel material forks, two parallel cross beams, two parallel longitudinal beams, a transverse guide rail and a longitudinal guide rail, wherein the operating platform is fixed on a forklift frame platform; a plurality of groups of first rollers are symmetrically fixed on two sides of the material fork fixing seat and are in rolling connection with the forklift frame through the first rollers, the upper end of the first rollers is hinged with a cross beam at the top of the forklift frame through a hydraulic oil cylinder, the material fork is arranged in the material fork fixing seat and is in rolling connection with the material fork fixing seat through a plurality of groups of second rollers fixed on the material fork fixing seat, first gear strips are symmetrically fixed on the outer side surfaces of the two material forks, and the material fork moves back and forth relative to the material fork fixing seat through the meshing transmission of the first gear strips and the first gear strips fixed on the material fork fixing seat; the forklift is characterized in that a plurality of groups of first walking wheels are arranged at the bottom of the forklift frame, the forklift frame is in rolling connection with the longitudinal guide rail through the first walking wheels, a second gear strip is relatively fixed on the inner side surfaces of the two longitudinal beams, and the forklift frame is in meshing transmission with the second gear strip through a second transmission mechanism fixed at the bottom of the forklift frame and moves back and forth along the longitudinal guide rail; a plurality of groups of second traveling wheels are arranged at the bottom of the cross beam, and the forklift frame controls the second traveling wheels to move back and forth along the transverse guide rail through a third transmission mechanism; the forklift is characterized in that a hydraulic station is further fixed on the forklift frame and provides motive power for the hydraulic oil cylinder, a motor is mounted on the hydraulic station, and the motor, the first transmission mechanism, the second transmission mechanism and the third transmission mechanism are all connected with the operating platform.
3. An intelligent heat treatment line according to claim 1, wherein: the automatic lifting type quenching tank comprises a tank body, a lifting support, a hydraulic control system, a stirrer and a guide cylinder, wherein the lifting support is arranged inside the tank body and is in sliding connection with the tank body, the lifting support is controlled to lift through the hydraulic control system, the stirrer is communicated with the guide cylinder and is arranged at the top of the guide cylinder, and the guide cylinder is fixed on the side wall of the tank body and is provided with an upper hole and a lower hole communicated with the tank body.
4. An intelligent heat treatment line according to claim 1, wherein: quenching furnace and tempering furnace include furnace body, furnace gate, holding platform, heating element, circulating fan, exhaust outlet, protective gas entry, safety relief valve and detection components and parts, the furnace gate sets up the front side at the furnace body for opening and sealed of control furnace body, the holding platform is fixed on the furnace body infrabasal plate, and heating element fixes at the furnace body inner wall, circulating fan, safety relief valve fixed mounting are in the top of furnace body, exhaust outlet and protective gas entry communicate with exhaust gas purification system and nitrogen system respectively, it includes thermocouple, oxygen probe to detect components and parts, thermocouple and oxygen probe all are connected with switch board system.
5. An intelligent heat treatment line according to claim 4, wherein: the material bearing platform comprises heavy refractory bearing bricks and bearing heat-resistant steel, the heavy refractory bearing bricks are provided with a plurality of rows and are clamped with the bottom plate in the furnace body, the bearing heat-resistant steel is fixed on the upper parts of the heavy refractory bearing bricks, and slots are formed between every two adjacent rows of the heavy refractory bearing bricks.
6. An intelligent heat treatment line according to claim 5, wherein: the quenching furnace also comprises an oxidation-reduction atmosphere inlet communicated with the interior of the furnace body.
7. An intelligent heat treatment line according to claim 5, wherein: and an air duct communicated with the circulating fan is also arranged in the tempering furnace.
8. An intelligent heat treatment line according to claim 1, wherein: the waste gas purification system further comprises waste gas purification equipment, a fan and a smoke exhaust air channel, wherein the waste gas collection air channel, the waste gas purification equipment, the fan and the smoke exhaust air channel are sequentially communicated, the waste gas collection air channel is provided with two groups, one group is communicated with the quenching furnace and the tempering furnace, and the other group is communicated with the automatic lifting quenching tank.
9. An intelligent heat treatment line according to claim 1, wherein: an automatic lifting quenching tank is also arranged in front of a tempering furnace and is used as a cleaning tank.
10. An intelligent heat treatment line according to claim 1, wherein: still include furnace body maintenance platform and isolation barrier, furnace body maintenance platform is fixed in the top of quenching furnace and tempering furnace, isolation barrier installs in the dead ahead of transporting fork truck and transports the both sides of the processing lines that fork truck and quenching furnace, tempering furnace, normalizing platform, material loading station, unloading station formed.
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| CN112011673A (en) * | 2020-08-28 | 2020-12-01 | 优钢新材料科技(湖南)有限公司 | Full-automatic constant temperature heat treatment production line |
| CN113293264A (en) * | 2020-02-24 | 2021-08-24 | 重庆欣天利智能重工有限公司 | Automatic control equipment and method for continuous cycle quenching and tempering |
| CN113943851A (en) * | 2021-09-13 | 2022-01-18 | 荆门索立特热能技术股份有限公司 | Full-automatic heat treatment system and method for large workpiece |
| CN114045382A (en) * | 2021-11-22 | 2022-02-15 | 沈阳睿科自动化设备有限公司 | Automatic quenching production line for automobile parts |
| CN114196818A (en) * | 2021-11-17 | 2022-03-18 | 哈工大机器人南昌智能制造研究院 | Automatic feeding process of tempering furnace |
| CN116042990A (en) * | 2022-12-19 | 2023-05-02 | 德亚炉业科技江苏有限公司 | Environment-friendly high-automation forklift box-type quenching furnace |
| CN116042989A (en) * | 2022-12-19 | 2023-05-02 | 德亚炉业科技江苏有限公司 | Pre-vacuumizing controlled atmosphere carburizing and quenching production line |
| CN117144106A (en) * | 2023-08-15 | 2023-12-01 | 河南欧迪艾铸造有限公司 | ADI material heat treatment preparation device for automobile balance shaft support |
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| CN113293264A (en) * | 2020-02-24 | 2021-08-24 | 重庆欣天利智能重工有限公司 | Automatic control equipment and method for continuous cycle quenching and tempering |
| CN112011673A (en) * | 2020-08-28 | 2020-12-01 | 优钢新材料科技(湖南)有限公司 | Full-automatic constant temperature heat treatment production line |
| CN113943851A (en) * | 2021-09-13 | 2022-01-18 | 荆门索立特热能技术股份有限公司 | Full-automatic heat treatment system and method for large workpiece |
| CN114196818A (en) * | 2021-11-17 | 2022-03-18 | 哈工大机器人南昌智能制造研究院 | Automatic feeding process of tempering furnace |
| CN114196818B (en) * | 2021-11-17 | 2024-01-05 | 哈工大机器人南昌智能制造研究院 | Automatic feeding process of tempering furnace |
| CN114045382A (en) * | 2021-11-22 | 2022-02-15 | 沈阳睿科自动化设备有限公司 | Automatic quenching production line for automobile parts |
| CN116042990A (en) * | 2022-12-19 | 2023-05-02 | 德亚炉业科技江苏有限公司 | Environment-friendly high-automation forklift box-type quenching furnace |
| CN116042989A (en) * | 2022-12-19 | 2023-05-02 | 德亚炉业科技江苏有限公司 | Pre-vacuumizing controlled atmosphere carburizing and quenching production line |
| CN116042990B (en) * | 2022-12-19 | 2023-11-14 | 德亚炉业科技江苏有限公司 | Environment-friendly high-automation forklift box-type quenching furnace |
| CN117144106A (en) * | 2023-08-15 | 2023-12-01 | 河南欧迪艾铸造有限公司 | ADI material heat treatment preparation device for automobile balance shaft support |
| CN117144106B (en) * | 2023-08-15 | 2024-05-28 | 河南欧迪艾铸造有限公司 | ADI material heat treatment preparation device for automobile balance shaft support |
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