CN212173594U - Automatic device of plugging into of producing line realization in AGV is used - Google Patents
Automatic device of plugging into of producing line realization in AGV is used Download PDFInfo
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- CN212173594U CN212173594U CN202020678171.0U CN202020678171U CN212173594U CN 212173594 U CN212173594 U CN 212173594U CN 202020678171 U CN202020678171 U CN 202020678171U CN 212173594 U CN212173594 U CN 212173594U
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- 230000007246 mechanism Effects 0.000 claims abstract description 31
- 238000004519 manufacturing process Methods 0.000 claims abstract description 17
- 238000003825 pressing Methods 0.000 claims description 11
- 238000003032 molecular docking Methods 0.000 claims description 5
- 230000000903 blocking effect Effects 0.000 claims 1
- 210000001503 joint Anatomy 0.000 abstract description 14
- 238000000926 separation method Methods 0.000 abstract description 6
- 230000008034 disappearance Effects 0.000 abstract description 2
- 238000004886 process control Methods 0.000 abstract description 2
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- 238000012544 monitoring process Methods 0.000 description 3
- 238000009434 installation Methods 0.000 description 2
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- 230000009286 beneficial effect Effects 0.000 description 1
- 238000013480 data collection Methods 0.000 description 1
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Abstract
The utility model relates to an interior commodity circulation AGV delivery field of factory specifically is a device that automatic plugging into is realized to production line in AGV uses, including the AGV dolly, the last feeding agencies and the feeding mechanisms who can be connected with double-deck work or material rest are installed respectively to the bottom up of AGV dolly, and feeding agencies and feeding mechanisms all include the main frame, photoelectric detection sensor, machinery keeps off and stops ware, motor and machinery keep off and stop the ware briquetting, and a plurality of rollers are installed to the inboard of main frame, and the motor that is used for driving the roller rotation is still installed in the outside of main frame, and a plurality of photoelectric detection sensors are installed to the upside of main frame, and the roller end of main frame still installs machinery and keeps off and stop the ware and keep off the ware briquetting with machinery. The utility model provides a produce the problem that the task execution efficiency that exists is low, the butt joint precision is judged inaccurate, the material security is difficult to guarantee and butt joint separation overall process control disappearance among the automatic plugging into of line in the AGV factory commodity flow field.
Description
Technical Field
The utility model relates to an interior commodity circulation AGV delivery field of factory specifically is a device that produces line and realize automatic plugging into in AGV uses.
Background
With the introduction of the 4.0 concept of industry, the improvement and upgrading of equipment in various manufacturing industries are increasingly accelerated, the field of in-plant logistics distribution is an important component in the transformation and upgrading, AGVs (also commonly referred to as AGVs, and refer to devices equipped with automatic guidance such as electromagnetic or optical devices) can be applied in large scale in factories, and the AGVs play an increasingly important role as important equipment for unmanned storage and distribution no matter in production line distribution or sorting operation in express industry, and various matching equipment for in-plant logistics distribution of AGVs also come into play.
Present AGV top module transformation who is used for producing the line usage of plugging into on the market, generally all be as top module for increasing individual layer roller device or jacking device, work efficiency is not high when carrying out the butt joint (generally for the individual layer delivery, and the bilayer can realize the top and carry out full material pay-off, the below realizes the recovery of empty charging basket simultaneously, the overall efficiency has been improved), AGV top module carries out the butt joint separation condition and judges that the mode is comparatively single, it is less to the guarantee of material safety type, only can judge the butt joint roughly state, can't learn upper portion material state.
Therefore, in view of the above current situation, there is an urgent need to develop a device for realizing automatic connection of a production line in an AGV application, which solves the problems of low task execution efficiency, inaccurate judgment of docking precision, difficult guarantee of material safety and missing of monitoring of the whole process of docking and separation in automatic connection of the production line in the field of logistics in an AGV plant, so as to overcome the automatic control problem and the safety problem of connection of the AGV and a conveying line in the current practical application.
SUMMERY OF THE UTILITY MODEL
An object of the embodiment of the utility model is to provide a produce device that line realized automatic plugging into in AGV uses to solve the problem that proposes in the above-mentioned background art.
In order to achieve the above object, the embodiment of the present invention provides the following technical solutions:
the utility model provides a device that produces line and realize automatic plugging in AGV is used, includes the AGV dolly, install material taking mechanism and feeding mechanism that can be connected with double-deck work or material rest respectively from the bottom up on the AGV dolly, material taking mechanism and feeding mechanism all keep off stopper, motor and machinery and keep off the stopper briquetting including main frame, photoelectric detection sensor, machinery, a plurality of rollers that are used for bearing and carrying the basket are installed to the inboard of main frame, the outside of main frame still installs and is used for driving the rotatory motor of roller, a plurality of photoelectric detection sensors that are used for detecting the basket on the roller are installed to the upside of main frame, the roller end of main frame still installs the machinery that is used for blockking the basket and keeps off the stopper to and be used for keeping off the mechanical stopper briquetting that keeps off that presses down control to machinery.
Compared with the prior art, the utility model discloses the beneficial effect of embodiment is:
this automatic device of plugging into of production line realization in AGV is used, be applied to and produce the butt joint of line transfer chain, the mode of the double-deck transfer chain of creative installation on the AGV dolly increases machinery and keeps off the device, judge the state of global sensor, judge the actual map coordinate of AGV dolly, realize the multidimension degree, multi-angle, the butt joint separation control of overall process, ensure that the state of this in-process material is controllable completely, furthest's assurance material safety, realize the high-efficient uniformity of efficiency and safety.
Drawings
Fig. 1 is a schematic view of the structure of the embodiment of the present invention.
Fig. 2 is a schematic view of a rear view structure according to an embodiment of the present invention.
In the figure: the method comprises the following steps of 1-main frame, 2-photoelectric detection sensor, 3-AGV trolley, 4-mechanical stop, 5-mechanical stop return detection proximity switch, 6-motor, 7-mechanical stop pressing block, 8-electric cabinet and 9-AGV trolley detection positioner.
Detailed Description
The technical solution of the present patent will be described in further detail with reference to the following embodiments.
Reference will now be made in detail to embodiments of the present patent, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are exemplary only for the purpose of explaining the present patent and are not to be construed as limiting the present patent.
Example 1
Referring to fig. 1-2, in an embodiment of the present invention, an apparatus for automatically connecting an AGV production line includes an AGV cart 3, a material taking mechanism and a material feeding mechanism capable of being connected to a double-layer rack are respectively installed on the AGV cart 3 from bottom to top, the material taking mechanism and the material feeding mechanism have the same structure but opposite operation directions, each of the material taking mechanism and the material feeding mechanism includes a main frame 1, a plurality of photoelectric detection sensors 2, a plurality of mechanical stoppers 4, a motor 6 and a plurality of mechanical stopper pressing blocks 7, a plurality of rollers for carrying and conveying baskets are installed on the inner side of the main frame 1, a motor 6 for driving the rollers to rotate is further installed on the outer side of the main frame 1, a plurality of photoelectric detection sensors 2 for detecting baskets on the rollers are installed on the upper side of the main frame 1, and the photoelectric detection sensors 2 are used for detecting baskets on the rollers, the mechanical stopping device 4 is used for stopping the charging basket and a mechanical stopping device pressing block 7 used for pressing and controlling the mechanical stopping device 4, and the mechanical stopping device 4 is in a vertical state under the action of gravity in a normal state and is used for preventing the charging basket from falling off in the running process of the AGV trolley 3; when the AGV dolly 3 and the double-layer material rack are butted, the mechanical stopper pressing block 7 presses the mechanical stopper 4, so that the charging basket can move and circulate on the roller.
Example 2
Referring to fig. 1-2, the present embodiment is different from embodiment 1 in that:
in this embodiment, as shown in fig. 2, an AGV detection positioner 9 is further installed at the bottom of the AGV 3.
In this embodiment, as shown in fig. 1, a mechanical stopper return detection proximity switch 5 for detecting the mechanical stopper 4 is further installed at the tail end of the roller of the main frame 1 of the material taking mechanism and the feeding mechanism, and when the mechanical stopper 4 is in a normal state of stopping the basket, the mechanical stopper return detection proximity switch 5 is in a state capable of detecting the mechanical stopper 4; when the mechanical stopper 4 is in a state of being pressed by the mechanical stopper pressing block 7, the mechanical stopper return detection proximity switch 5 is in a state of not detecting the mechanical stopper 4.
In this embodiment, as shown in fig. 1, the motor 6 corresponding to the material taking mechanism is used for driving the roller to convey the material basket conveyed by the double-layer material rack; and the motor 6 corresponding to the feeding mechanism is used for driving the roller to convey the charging basket on the roller to the double-layer material rack.
In this embodiment, as shown in fig. 2, an electric cabinet 8 is further installed on the lower portion of the AGV trolley 3, an auxiliary wireless client and an auxiliary PLC are installed in the electric cabinet 8, and the auxiliary PLC is respectively connected with the photoelectric detection sensor 2, the AGV trolley 3, the mechanical stopper return detection proximity switch 5, the motor 6, the mechanical stopper pressing block 7, the AGV trolley detection locator 9, and the auxiliary wireless client.
The device for realizing automatic connection of the production line in AGV application also comprises a central control cabinet system, wherein the hardware component of the central control cabinet system comprises an industrial wireless client, a central PLC (programmable logic controller), a non-management switch and a PC (personal computer) for an AGV dispatching system, and the central PLC is connected with an auxiliary PLC through the industrial wireless client and the auxiliary wireless client; the software component of the central control cabinet system comprises AGV dispatching software, and the AGV dispatching software is used for distributing tasks of the AGV and acquiring the position of the AGV in a map; the system control program running in the central PLC is used for controlling the AGV trolley 3, the motor 6 on the double-layer material rack for connection (namely the motor 6 corresponding to the material taking mechanism and the material feeding mechanism) and the sensor data collection work of the whole system.
Hardware in the AGV double-layer roller module comprises a double-layer direct-current roller, a photoelectric detection sensor 2, a mechanical stop 4 and a mechanical stop return detection proximity switch 5; the double-layer material rack for connection comprises an alternating current motor 6, and a corresponding material photoelectric detection sensor 2 is arranged on the material rack; and an auxiliary wireless client and an auxiliary PLC are installed in the electric cabinet 8. According to the configuration, the central PLC of the central control cabinet system can acquire sensor signals of all material racks and the AGV and indirectly control the rollers of the material racks and the AGV.
When the AGV trolley 3 receives a task order sent by AGV dispatching software, the AGV trolley 3 automatically goes to an appointed double-layer material rack; when the AGV trolley 3 runs to an actual butt joint position, the central control cabinet system can compare the actual coordinates of the current AGV trolley 3 to see whether the AGV trolley accurately arrives or not; when the coordinate value is confirmed to be within the normal deviation range, the mechanical stop 4 at the tail end of the roller of the double-layer material rack for connection on the AGV trolley 3 is pressed by the roller of the double-layer material rack for connection, the mechanical stop 4 in the original position is detected to return to detect the proximity switch 5, a corresponding signal is generated at the moment, the central control cabinet system detects the current stop state, and after the detection is passed, the central control cabinet system controls the AGV trolley 3 and the motor 6 of the double-layer material rack for connection to achieve the purposes of feeding from the AGV trolley 3 at the upper part and taking materials from the double-layer material rack at the lower part; when the state detection of all the sensors meets the condition of finishing the butt joint, the central control cabinet system controls the motor 6 to stop rotating; when the motor 6 completely stops rotating, the central control cabinet system informs the AGV dispatching system, the AGV trolley 3 executes a retreating action and retreats for a small distance, the central control cabinet system detects the state of the mechanical stop return detection proximity switch 5 at the moment and detects whether the mechanical stop 4 completely falls down and no material exists at a joint part; when the states of the sensors all meet the requirements, the central control cabinet system informs the AGV scheduling system that the separating action can be executed, and the AGV scheduling system can retreat in a large distance and go to the next position.
The system realizes the whole process of production line connection, the process completely avoids the unsafe state possibly existing in materials, the state of whole process monitoring is achieved, and closed-loop processing is realized. Use the utility model discloses afterwards, can produce the task execution efficiency that exists in the automatic connection of line in the biggest solution AGV in factory among the commodity circulation field low, the butt joint precision judges inaccurate, the difficult assurance of material security, butt joint separation overall process control disappearance scheduling problem.
When using this utility model discloses afterwards, AGV dolly 3 carries on this utility model's feeding mechanism and goes to producing the line execution and deliver to the end delivery, accomplishes the overall process that breaks away from, and AGV dolly 3's real-time position reads by central control cabinet system in real time, and all relevant sensor state data read by central control cabinet system in the project, and mechanical fender stopper 4 among feeding mechanism and the feeding mechanism can effectually avoid to realize producing the material risk that drops that leads to because AGV dolly 3 motion after the line connection breaks away from. The judgment of the butt joint state of the AGV trolley 3 and the production line is made by a central control cabinet system, and data are directly sent to the AGV trolley 3, so that the feedback judgment of the material safety and the positioning precision during the task execution of the AGV trolley 3 is ensured, the continuous monitoring judgment of the whole process is realized, once a problem occurs, a connection abnormal message is sent by the central control cabinet system, the corresponding AGV trolley 3, the material taking mechanism, the feeding mechanism and the connection production line all respond to the abnormal situation, and the abnormal problem is avoided.
The utility model discloses in, photoelectric detection sensor 2, AGV dolly 3, machinery keep off and stop 4, machinery keep off and stop ware return detection proximity switch 5, motor 6, machinery keep off and stop briquetting 7 and AGV dolly detection locator 9 etc. adopt current open technical structure can, do not specifically inject.
This automatic device of plugging into of production line realization in AGV is used, be applied to and produce the butt joint of line transfer chain, the mode of the double-deck transfer chain of creative installation on AGV dolly 3, it stops the device to increase machinery fender, increase central control cabinet system, judge the state of global sensor, judge AGV dolly 3's actual map coordinate, realize the multidimension degree, the multi-angle, the butt joint separation control of overall process, the state of guaranteeing at this in-process material is controllable completely, furthest's assurance material safety, realize efficiency and safe high-efficient uniformity.
The circuits, electronic components and modules involved are prior art and may be implemented by those skilled in the art without further elaboration, and the invention also does not relate to improvements in software and methods.
The above is only the preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, without departing from the concept of the present invention, several modifications and improvements can be made, which should also be regarded as the protection scope of the present invention, and these will not affect the effect of the implementation of the present invention and the practicability of the patent.
Claims (6)
1. The utility model provides a produce device that line realized automatic plugging into in AGV is used, includes AGV dolly (3), its characterized in that:
a material taking mechanism and a material feeding mechanism which can be connected with the double-layer material rack are respectively arranged on the AGV trolley (3) from bottom to top;
the material taking mechanism and the material feeding mechanism respectively comprise a main frame (1), a photoelectric detection sensor (2), a mechanical stopper (4), a motor (6) and a mechanical stopper pressing block (7);
a plurality of rollers for carrying and conveying the charging basket are arranged on the inner side of the main frame (1), and a motor (6) for driving the rollers to rotate is further arranged on the outer side of the main frame (1);
a plurality of photoelectric detection sensors (2) for detecting a charging basket on the roller are mounted on the upper side of the main frame (1);
and the tail end of the roller of the main frame (1) is also provided with a mechanical stopper (4) for stopping the charging basket, and a mechanical stopper pressing block (7) for pressing and controlling the mechanical stopper (4).
2. The device for realizing automatic connection of the production line in AGV application according to claim 1, wherein the roller end of the main frame (1) of the material taking mechanism and the feeding mechanism is further provided with a mechanical stopper return detection proximity switch (5) for detecting the mechanical stopper (4);
when the mechanical gear stopper (4) is in a normal state of blocking the charging basket, the mechanical gear stopper return detection proximity switch (5) is in a state of being capable of detecting the mechanical gear stopper (4);
when the mechanical gear stopper (4) is in a state of being pressed by the mechanical gear stopper pressing block (7), the mechanical gear stopper return detection proximity switch (5) is in a state of not detecting the mechanical gear stopper (4).
3. The device for realizing automatic connection of the production line in AGV application according to claim 2, wherein the motor (6) corresponding to the material taking mechanism is used for driving the roller to convey the baskets conveyed by the double-layer material rack;
and a motor (6) corresponding to the feeding mechanism is used for driving the roller to convey the charging basket on the roller to the double-layer material rack.
4. A device for realizing automatic docking of a production line in an AGV application according to claim 2 or 3, characterized in that an AGV detection positioner (9) is further installed at the bottom of the AGV trolley (3).
5. The automatic docking device for the production line of AGV applications according to claim 4, wherein an electric control box (8) is further installed at the lower portion of the AGV car (3);
install vice wireless client and vice PLC in electric cabinet (8), just vice PLC keeps off stopper return detection proximity switch (5), motor (6), machinery respectively with photoelectric detection sensor (2), AGV dolly (3), machinery, keeps off stopper briquetting (7), AGV dolly detection locator (9) and vice wireless client electric connection.
6. The automatic docking device for a production line of an AGV application of claim 5, further comprising a central control cabinet system;
the hardware components of the central control cabinet system comprise an industrial wireless client, a central PLC, a non-management switch and a PC for an AGV dispatching system;
and the central PLC is connected with the auxiliary PLC through the industrial wireless client and the auxiliary wireless client.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202020678171.0U CN212173594U (en) | 2020-04-28 | 2020-04-28 | Automatic device of plugging into of producing line realization in AGV is used |
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| CN202020678171.0U CN212173594U (en) | 2020-04-28 | 2020-04-28 | Automatic device of plugging into of producing line realization in AGV is used |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113333420A (en) * | 2021-05-31 | 2021-09-03 | 浙江迈尔医疗技术有限公司 | Connection method and multi-cabin cleaning sterilizer |
| CN114620474A (en) * | 2022-02-08 | 2022-06-14 | 南京航空航天大学苏州研究院 | AGV conveying line stopping mechanism and control method thereof |
-
2020
- 2020-04-28 CN CN202020678171.0U patent/CN212173594U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113333420A (en) * | 2021-05-31 | 2021-09-03 | 浙江迈尔医疗技术有限公司 | Connection method and multi-cabin cleaning sterilizer |
| CN114620474A (en) * | 2022-02-08 | 2022-06-14 | 南京航空航天大学苏州研究院 | AGV conveying line stopping mechanism and control method thereof |
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Effective date of registration: 20240111 Granted publication date: 20201218 |