CN212160752U - Unattended operation system for stock ground and intelligent stock ground monitoring system - Google Patents

Unattended operation system for stock ground and intelligent stock ground monitoring system Download PDF

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Publication number
CN212160752U
CN212160752U CN202020961971.3U CN202020961971U CN212160752U CN 212160752 U CN212160752 U CN 212160752U CN 202020961971 U CN202020961971 U CN 202020961971U CN 212160752 U CN212160752 U CN 212160752U
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scanner
stock ground
controller
intelligent
wireless communication
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孟祥伍
陈迟
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Beijing Zhongsheng Bofang Intelligent Technology Co ltd
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Beijing Zhongsheng Bofang Intelligent Technology Co ltd
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Abstract

The utility model discloses an unattended operation system for a stock ground, which comprises a controller, a first scanning instrument, a stacker, a reclaimer and a second scanning instrument, wherein the controller is respectively connected with the first scanning instrument, the stacker, the reclaimer and the second scanning instrument and sends out a work instruction according to a preset program or user input information; the stacker carries out stacking operation according to the instruction of the controller, and the reclaimer carries out reclaiming operation according to the instruction of the controller; the first scanner is fixedly arranged above the stock yard and used for scanning the stock yard materials according to the instruction of the controller; the first scanner is respectively connected with the stacker, the reclaimer and the second scanner; and the second scanner is arranged on the holder and used for checking the materials in the stock ground according to the instruction of the controller. The utility model also discloses an intelligence stock ground monitored control system. The utility model discloses an intelligent management and control in stock ground has realized the full-automatic unmanned on duty operation in stock ground for stock ground equipment operating efficiency and security have obtained very big promotion.

Description

Unattended operation system for stock ground and intelligent stock ground monitoring system
Technical Field
The utility model belongs to the technical field of laser scanning, concretely relates to unmanned on duty operating system and intelligent stock ground monitored control system for stock ground.
Background
At present, the automation degree of a monitoring system of a stock ground is low, the stock ground cannot be accurately counted in real time, and in addition, when materials are piled and taken, the operation precision and the efficiency are low; in addition, the existing stock ground monitoring system does not organically combine systems such as material checking, man-machine position, environmental data of the stock ground, material weight and mixed burning, so that the working efficiency is low and a large amount of manpower and material resources are consumed.
Therefore, in view of the problems existing in the existing stockyard monitoring system, there is a need to establish an unattended operation system and an intelligent stockyard monitoring system for a stockyard to solve the problems existing in the prior art.
SUMMERY OF THE UTILITY MODEL
In view of this, the utility model provides an unmanned on duty work system and intelligent stock ground monitored control method and system for stock ground so that unmanned on duty work system and intelligent stock ground monitored control system can work fully-automatically.
In a first aspect, an embodiment of the present invention provides an unattended operation system for a stockyard, the system including a controller, a first scanner, a stocker, a reclaimer, a pan-tilt and a second scanner;
the controller is respectively connected with the first scanner, the stacker, the reclaimer and the second scanner and sends a working instruction according to a preset program or user input information;
the stacker carries out stacking operation according to the instruction of the controller, and the reclaimer carries out reclaiming operation according to the instruction of the controller;
the first scanner is fixedly arranged above the stock yard and used for scanning the stock yard materials according to the instruction of the controller;
the first scanner is respectively connected with the stacker, the reclaimer and the second scanner;
the second scanner is arranged on the cloud deck and used for checking the materials in the stock ground according to the instruction of the controller.
Further, the first scanner or the second scanner is a three-dimensional laser scanner.
In a second aspect, an embodiment of the present invention provides an intelligent stock ground monitoring system, which includes a human-machine positioning device, a disaster prevention monitoring device, a material machine monitoring device, an alarm device and a display device; the intelligent stock ground monitoring system also comprises the unattended operation system;
the man-machine positioning device comprises a first positioner and a first wireless communication device which are respectively connected with the stacker, the reclaimer and the alarm device;
the disaster prevention monitoring device comprises a temperature sensor and/or a gas sensor and is connected with the alarm device;
the material machine monitoring device comprises a second positioner and a second wireless communication device and is arranged on material conveying equipment of a stock yard;
and the display device is respectively connected with the man-machine positioning device, the disaster prevention monitoring device and the material machine monitoring device.
Further, the first locator or the second locator is a GPS chip.
Further, the first wireless communication device or the second wireless communication device is any one of a bluetooth wireless communication device, a WIFI wireless communication device, an infrared wireless communication device, and a radio frequency wireless communication device.
Further, the alarm device is an acoustic alarm or a photoelectric alarm.
Furthermore, the intelligent stock ground monitoring system further comprises a weighing device, and the weighing device is connected with the display device.
Further, the weighing device is a belt scale or a rail weighbridge.
Furthermore, the intelligent stock ground monitoring system further comprises a transportation equipment identification device, wherein the transportation equipment identification device is connected with the display device, and the transportation equipment identification device comprises an RFID card or a third wireless communication device.
Further, the display device is an LED or LCD display screen.
The utility model discloses a when fixing the first scanner in stock ground top to stock ground material scanning, can not have heap, reclaimer to participate in the scanning process, first scanner can independent real-time running, has saved operating time to the unmanned on duty operating system and the intelligent stock ground monitored control system that use in the stock ground can work fully automatically.
Drawings
Fig. 1 is a schematic structural diagram of an unattended operation system for a stockyard according to an embodiment of the present invention;
fig. 2 the embodiment of the utility model provides a pair of intelligence stock ground monitored control system's schematic structure diagram.
Detailed Description
The present invention is described in detail with reference to the embodiments shown in the drawings, but it should be understood that these embodiments are not intended to limit the present invention, and those skilled in the art should understand that the functions, methods, or structural equivalents or substitutions made by these embodiments are within the scope of the present invention.
A unmanned on duty operating system for stock ground
Fig. 1 is a schematic structural diagram of an unattended operation system for a stockyard according to an embodiment of the present invention, where the system includes a controller, a first scanner, a stacker, a reclaimer, a cradle head, and a second scanner;
the controller is respectively connected with the first scanner, the stacker, the reclaimer and the second scanner and sends a working instruction according to a preset program or user input information;
the stacker carries out stacking operation according to the instruction of the controller, and the reclaimer carries out reclaiming operation according to the instruction of the controller;
the first scanner is fixedly arranged above the stock yard and used for scanning the stock yard materials according to the instruction of the controller;
the first scanner is respectively connected with the stacker, the reclaimer and the second scanner;
the second scanner is arranged on the cloud deck and used for checking the materials in the stock ground according to the instruction of the controller.
Further, the first scanner or the second scanner is a three-dimensional laser scanner.
It should be noted that, in another embodiment, the second scanner may be another type of scanner.
In this embodiment, the stacker and the reclaimer are all the existing stacker reclaimer equipment (such as a common bucket wheel machine) on the market, and the detailed description of the specific structure and the operation principle thereof is not repeated here.
In this embodiment, the controller may adopt a ControlLogix series PLC controller of AB company, for example, 1756; alternatively, a PLC controller such as S7-300 from Siemens may be used. The instruction of the controller can be an instruction code pre-stored in the controller, an instruction input to the controller by a user, an instruction sent to the controller by other equipment, and the like. After the system is started, the system automatically operates according to an instruction sent by the controller, so that the system can automatically complete designated work, including operations of stacking, taking materials, scanning, checking and the like, and an unattended operation mode of a stock ground is realized.
Second, intelligent stock ground monitored control system
Referring to fig. 2, fig. 2 is a schematic structural diagram of an intelligent stock ground monitoring system provided in an embodiment of the present invention, where the intelligent stock ground monitoring system includes a man-machine positioning device, a disaster prevention monitoring device, a stock machine monitoring device, an alarm device, and a display device; the unattended operation system is also included;
the man-machine positioning device comprises a first positioner and a first wireless communication device, and is respectively connected with the stacker, the reclaimer and the alarm device; when the distance between the stacker and reclaimer and stockyard personnel is less than the preset distance value, the alarm device can remind collision early warning, thereby greatly improving the safety of operation workers in the stockyard;
the disaster prevention monitoring device comprises a temperature sensor and/or a gas sensor and is connected with the alarm device; the temperature sensor is used for monitoring the temperature of the stock ground, and the gas sensor is used for monitoring harmful gas in the stock ground; the on-line detection of the stock yard environment is realized through a disaster prevention monitoring device, and the disaster prevention monitoring device acquires the environmental data of the stock yard in a bus mode and is used for monitoring the concentration and the temperature of toxic gas and dust in each area of the stock yard; when the monitored environment value exceeds the preset environment value, the alarm device starts to give an alarm, so that the safety of workers in the stock yard is greatly improved;
the material machine monitoring device comprises a second positioner and a second wireless communication device and is arranged on material conveying equipment of a stock yard; for example, the material transporting device of the stock ground can be a pusher;
the display device is respectively connected with the man-machine positioning device, the disaster prevention monitoring device and the material machine monitoring device; the display device is used for displaying stock ground material data, positions and working states of the stockers and the reclaimers, the temperature of the stock ground, names and concentrations of harmful gases and the positions of the material conveying devices.
Further, the first locator or the second locator is a GPS chip.
Further, the first wireless communication device or the second wireless communication device is any one of a bluetooth wireless communication module, a WIFI wireless communication module, an infrared wireless communication module, and a radio frequency wireless communication module.
Further, the alarm device is an acoustic alarm or a photoelectric alarm.
Furthermore, intelligence stock ground monitored control system still includes weighing device, weighing device with display device is connected, and this weighing device is used for weighing the material, and this display device is used for showing the weight of material.
Further, the weighing device is a belt scale or a rail weighbridge.
Furthermore, the intelligent stock ground monitoring system also comprises a transportation equipment identification device, wherein the transportation equipment identification device is connected with a display device, and the display device is used for displaying the type of the transportation equipment; preferably, the transportation equipment identification device comprises an RFID card or a third wireless communication device, and the type of the transportation equipment is identified by the RFID card or the third wireless communication device; preferably, the third wireless communication device is any one of a bluetooth wireless communication device, a WIFI wireless communication device, an infrared wireless communication device, and a radio frequency wireless communication module.
Further, the display device is an LED or LCD display screen.
Furthermore, the intelligent stock ground monitoring system is connected with the stock ground management system through a data interface; the stock yard management system comprises an MIS (information management system), an SIS (plant information monitoring system) or a DCS (distributed control system) system of the stock yard.
The utility model has the advantages as follows:
(1) the utility model discloses a when fixing the first scanner above the stock ground and scanning the stock ground, can not have heap, reclaimer to participate in, the first scanner can independently run in real time, thereby reduced the idle running of heap/reclaimer and heap/reclaimer can carry out full-automatic, high-accuracy operation;
(2) the utility model can accurately check the stock ground in real time by utilizing the data obtained by the second scanner fixed above the stock ground;
(3) the utility model organically connects the unattended operation system, the man-machine positioning device, the disaster prevention monitoring device, the material machine monitoring device, the weighing device, the transportation equipment identification device and the like used in the stock ground; the intelligent management and control of the stock ground are realized, the full-automatic unattended operation of the stock ground is realized, the operation efficiency and the safety of stock ground equipment are greatly improved, and the production costs of labor cost, equipment maintenance cost and the like can be reduced for the stock ground.
(4) The utility model discloses a wireless orientation module fixes a position stockyard personnel, heap, reclaimer, equipment such as stock pusher, has realized the real-time management and the visual operation of the overall process of the work of patrolling and examining.
The above description is only for the specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art can easily think of the changes or substitutions within the technical scope of the present invention, and all should be covered within the protection scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.

Claims (10)

1. An unattended operation system for a stock ground is characterized by comprising a controller, a first scanner, a stacker, a reclaimer, a holder and a second scanner;
the controller is respectively connected with the first scanner, the stacker, the reclaimer and the second scanner and sends a working instruction according to a preset program or user input information;
the stacker carries out stacking operation according to the instruction of the controller, and the reclaimer carries out reclaiming operation according to the instruction of the controller;
the first scanner is fixedly arranged above the stock yard and used for scanning the stock yard materials according to the instruction of the controller;
the first scanner is respectively connected with the stacker, the reclaimer and the second scanner;
the second scanner is arranged on the cloud deck and used for checking the materials in the stock ground according to the instruction of the controller.
2. The unattended operation system according to claim 1, wherein the first scanner or the second scanner is a three-dimensional laser scanner.
3. An intelligent stock ground monitoring system comprises a man-machine positioning device, a disaster prevention monitoring device, a material machine monitoring device, an alarm device and a display device; characterized in that the intelligent stockyard monitoring further comprises the unattended operation system according to claim 1;
the man-machine positioning device comprises a first positioner and a first wireless communication device which are respectively connected with the stacker, the reclaimer and the alarm device;
the disaster prevention monitoring device comprises a temperature sensor and/or a gas sensor and is connected with the alarm device;
the material machine monitoring device comprises a second positioner and a second wireless communication device and is arranged on material conveying equipment of a stock yard;
and the display device is respectively connected with the man-machine positioning device, the disaster prevention monitoring device and the material machine monitoring device.
4. The intelligent stockyard monitoring system of claim 3, wherein the first locator or the second locator is a GPS chip.
5. The intelligent stockyard monitoring system of claim 3, wherein the first wireless communication device or the second wireless communication device is any one of a Bluetooth wireless communication device, a WIFI wireless communication device, an infrared wireless communication device and a radio frequency wireless communication device.
6. The intelligent stockyard monitoring system of claim 3, wherein the alarm device is an audible alarm or an electro-optical alarm.
7. The intelligent stock ground monitoring system according to claim 3, further comprising a weighing device connected to the display device.
8. The intelligent stockyard monitoring system of claim 7, wherein the weighing device is a belt scale or a rail scale.
9. The intelligent stock ground monitoring system according to claim 3, further comprising a transportation equipment identification device connected with a display device, wherein the transportation equipment identification device comprises an RFID card or a third wireless communication device.
10. The intelligent stock ground monitoring system of any one of claims 3-9, wherein the display device is an LED or LCD display screen.
CN202020961971.3U 2019-05-30 2020-05-29 Unattended operation system for stock ground and intelligent stock ground monitoring system Active CN212160752U (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN201920805261 2019-05-30
CN2019208052619 2019-05-30

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CN212160752U true CN212160752U (en) 2020-12-15

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CN (1) CN212160752U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114590605A (en) * 2022-03-15 2022-06-07 内蒙古京宁热电有限责任公司 Intelligent unmanned control system for bucket-wheel stacker reclaimer

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114590605A (en) * 2022-03-15 2022-06-07 内蒙古京宁热电有限责任公司 Intelligent unmanned control system for bucket-wheel stacker reclaimer

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