CN102419579B - Crown block logistics informatization control system - Google Patents

Crown block logistics informatization control system Download PDF

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Publication number
CN102419579B
CN102419579B CN 201110300847 CN201110300847A CN102419579B CN 102419579 B CN102419579 B CN 102419579B CN 201110300847 CN201110300847 CN 201110300847 CN 201110300847 A CN201110300847 A CN 201110300847A CN 102419579 B CN102419579 B CN 102419579B
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module
overhead traveling
traveling crane
data
crown block
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CN102419579A (en
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管理
佘国平
屈乐圃
许剑
米岩
张进
赵兆
张维
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Beijing Shougang Automation Information Technology Co Ltd
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Beijing Shougang Automation Information Technology Co Ltd
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Abstract

The invention relates to a crown block logistics informatization control system which belongs to the field of logistics of crown block logistics informatization. The crown block logistics informatization control system comprises crown block position tracking equipment, a data acquisition module, a wireless network communication module and crown block command analyzing control modules, wherein thecrown block position tracking equipment comprises a large crown block positioning module and a small crown block module; a communication middleware module and an industrial wireless route network module are used for the wireless network communication module; the crown block command analyzing control modules comprise a data validity judging module, a database storing module, a data refining module, a graphic prompting module, a crown block command receiving and analyzing module and a crown block command operation state feedback module; and all the crown block command analyzing control modules are run on an onboard terminal. The crown block logistics informatization control system has the advantages of ensuring the consistency, instantaneity and accuracy of logistics and an information flowduring crown block operation in a library area and eliminating artificial loss and potential safety hazards, which are brought by a great number of ground conducting and coordinating staffs.

Description

A kind of overhead traveling crane logistics information chemical control system processed
Technical field
The invention belongs to overhead traveling crane logistlcs technology field, particularly provide a kind of overhead traveling crane logistics information chemical control system processed, be applicable to the overhead traveling crane logistics informationization that in the storage reservoir area, combines with overhead traveling crane positioning control system (CLTS).
Background technology
At present, in the known overhead traveling crane logistics operation, the reservoir area field deployment refers to turner commander overhead traveling crane operation in a large number and records inventory information by document made of paper; Overhead traveling crane carry out material sling/need supervise the personnel of hanging when putting down operation closely to command; Prison dress personnel have been interted at shipping space.Existing in following drawback with the logistics business that common Overhead travelling crane system supports:
1, lifting instruction depends on and refers to the oral or paper transmission of turner, cause the information transmission slowly, have information misinformation situation to take place.
2, need the floor control personnel frequently in the storehouse to overhead traveling crane task management work, working environment is abominable relatively in the storehouse in addition, and workers ' health and personal safety are constituted a threat to.
Rely on artificial commander when 1, the craneman lifts material, the time the wrong situation of hanging take place.
In the reservoir area that has used this method, the overhead traveling crane logistics informationization has reached very high level.
Summary of the invention
The object of the present invention is to provide a kind of overhead traveling crane logistics information chemical control system processed, overcome the drawback in the existing overhead traveling crane logistics operation, consistance, real-time and the accuracy of logistics and information flow when not only having solved overhead traveling crane operation in the reservoir area, and cancelled large number of ground and commanded artificial disappearance and the potential safety hazard of bringing with the coordination personnel.
System of the present invention operates in the industry wireless network environment, comprises overhead traveling crane position tracking device, data acquisition module, wireless network communication module and overhead traveling crane instruction analysis control module.The overhead traveling crane position tracking device passes through data acquisition module assembling position data, and is sent to overhead traveling crane instruction analysis control module; Overhead traveling crane instruction analysis control module receives the overhead traveling crane instruction by the wireless network communication module.The overhead traveling crane position tracking device comprises overhead traveling crane cart locating module and overhead traveling crane dolly module.Overhead traveling crane cart locating module and overhead traveling crane dolly are module integrated in middle control cabinet.Used communication middleware module and wireless industrial road trip mixed-media network modules mixed-media in the wireless network communication module.Overhead traveling crane instruction analysis control module comprises data validity judge module, database memory module, data mining module, graphical reminding module, overhead traveling crane command reception and analysis module, overhead traveling crane instruction job state feedback module; Overhead traveling crane instruction analysis control module all operates on the car-mounted terminal.
The technical solution adopted for the present invention to solve the technical problems is: arrange high reliability industry wireless network communication module in the storage reservoir area, at overhead traveling crane car-mounted terminal is installed, overhead traveling crane instruction analysis control module is installed, in the storage reservoir area on every overhead traveling crane, the overhead traveling crane position tracking device sends the overhead traveling crane dolly and the cart current location data is linked on the car-mounted terminal by data acquisition module, in car-mounted terminal operation overhead traveling crane instruction analysis control module, receive overhead traveling crane position tracking data; The accuracy of maintenance data validity judge module judgment data is abandoned the data that do not conform to coding rule; The database storage module stores positional information of whole reservoir area and overhead traveling crane instruction; Only can read oneself relevant data by each overhead traveling crane of data mining module, reduce the pressure of database; Overhead traveling crane command reception and analysis module are responsible for receiving the overhead traveling crane instruction that warehousing system sends, overhead traveling crane instruction comprises material original position, target location, name of material, lifting quantity and several work type (put in storage, cut, feed intake, dump, delivery), is sorted out column major order side by side according to the difference of operation business; According to the graphical reminding module of overhead traveling crane position tracking data loaded and displayed, the instruction of indicating the craneman to carry out the instruction of high precisely overhead traveling crane is operated, is lifted by crane and puts down operation, and by overhead traveling crane instruction job state feedback module everything process and result in the operational order are transferred to warehousing system by industry wireless network, handled and record.
The invention has the beneficial effects as follows, by overhead traveling crane instruction analysis control module commander craneman's daily lifting operation, utilize the data constraint craneman's that the overhead traveling crane position tracking device transmits homework precision.Each lifting operation only need can be finished the lifting task in the face of the pilot dial plate of overhead traveling crane instruction execution system, cuts down greatly to refer to the lathe work amount, has guaranteed the synchronous of logistics and information flow simultaneously.
Description of drawings
Fig. 1 is pie graph of the present invention.Wherein, big vehicle device 4 is followed the tracks of in overhead traveling crane 1, car-mounted terminal 2, wireless network communication system 3, overhead traveling crane position, dolly equipment 5, warehousing system 6 are followed the tracks of in the overhead traveling crane position.
The data that big vehicle device 4 and overhead traveling crane position tracking dolly equipment 5 are followed the tracks of in the overhead traveling crane position merge at middle control cabinet by data acquisition module, are transferred to car-mounted terminal 2.Warehousing system 6 is transferred to car-mounted terminal 2 to the overhead traveling crane instruction by wireless network communication system 3, and the overhead traveling crane client is installed on the car-mounted terminal 2, is used for handling the instruction of locator data and overhead traveling crane.
Fig. 2 is scantling plan of the present invention.
Fig. 3 is implementing procedure figure of the present invention.
Embodiment:
System of the present invention operates in the industry wireless network environment, comprises overhead traveling crane position tracking device, data acquisition module, wireless network communication module and overhead traveling crane instruction analysis control module.The overhead traveling crane position tracking device passes through data acquisition module assembling position data, and is sent to overhead traveling crane instruction analysis control module; Overhead traveling crane instruction analysis control module receives the overhead traveling crane instruction by the wireless network communication module.The overhead traveling crane position tracking device comprises overhead traveling crane cart locating module and overhead traveling crane dolly module.Overhead traveling crane cart locating module and overhead traveling crane dolly are module integrated in middle control cabinet.Used communication middleware module and wireless industrial road trip mixed-media network modules mixed-media in the wireless network communication module.Overhead traveling crane instruction analysis control module comprises data validity judge module, database memory module, data mining module, graphical reminding module, overhead traveling crane command reception and analysis module, overhead traveling crane instruction job state feedback module; Overhead traveling crane instruction analysis control module all operates on the car-mounted terminal.
Below in conjunction with accompanying drawing the specific embodiment of the present invention is described in detail.
In earlier stage, collect overhead traveling crane cart locating module and overhead traveling crane dolly module data by the data acquisition module in the overhead traveling crane positioning control system earlier, all warehouse compartment data of noting in the reservoir area are recorded in the database memory module.Warehousing system sends instructions to the overhead traveling crane client by communication middleware module and wireless industrial route network module, and the processing by data validity judge module, database memory module, data mining module, graphical reminding module, overhead traveling crane command reception and analysis module, overhead traveling crane instruction job state feedback module comes real time record and the overall process that stores overhead traveling crane instruction operation again.System global structure such as Fig. 2 show.
1, overhead traveling crane cart locating module implementation method is as follows: address detected adopts detection mode on the car, and land station's address transmitter is launched address signal by Gray bus, and the geocoding receiver in the driving directly obtains the position of this machine direction of travel.
2, overhead traveling crane dolly locating module implementation method is as follows: address detected adopts detection mode on the ground, and address transmitter and geocoding receiver all are installed in the driving, and driving directly obtains the position of this machine dolly.
3, the data acquisition module implementation method is as follows: telecommunication management control computer integrated overhead traveling crane is big/and little car data, and provide with standard interface form (serial ports 232 or 422) interface, be linked into car-mounted terminal.
4, communication middleware module implementation method is as follows: the data of utilizing the high-efficiency reliable message passing mechanism to carry out platform independence exchange, and carry out the integrated of distributed system based on data communication.Transmit and the message queueing model by giving information, it can be in the communication between the expansion process under the distributed environment.
5, wireless industrial route network module implementation method is as follows: a kind of wireless network environment that is applicable to the wireless industrial router composition at complex industrial scene.
6, data validity judge module implementation method is as follows: on the basis of data acquisition module, the data that car-mounted terminal is received are decoded and are carried out verification and calculate (having comprised initial code, big car data, little car data, verification and data and end code in communication coding), to do not meet verification and data abandoned.
7, database memory module implementation method is as follows: to the overhead traveling crane of the known whole warehouse compartments in reservoir area big/the dolly positional information gives record, and all need the overhead traveling crane instruction of operation to record overhead traveling crane, utilize the ORACLE database to store, be convenient to the overhead traveling crane client and extract and inquire about.
8, data mining module implementation method is as follows: on the basis of database memory module, extract the corresponding data class of independent platform overhead traveling crane, when this overhead traveling crane begins operation, only use with these type of data and carry out alternately, to reduce intensity and the scope of database communication.
9, graphical reminding module implementation method is as follows: calculate according to positional information and overhead traveling crane present located positional information in the reservoir area that stores, institute's difference and direction are carried out the indication of arrow figure, when greatly/when dolly position calculation difference all is 0, the figure arrow disappears, and demonstration has arrived prompting.
10 overhead traveling crane command reception and analysis module implementation method are as follows: receive the overhead traveling crane that the transmits instruction of wireless network communications system, classify according to homework type (put in storage, cut, feed intake, dump, delivery), and arranged according to professional priority.
11, overhead traveling crane instruction job state feedback module implementation method is as follows: by the button event of man-machine interface, everything process and result in the operational order are transferred to warehousing system by industry wireless network, are handled and record.
The overall procedure of system as shown in Figure 3.

Claims (1)

1. overhead traveling crane logistics information chemical control system processed, system operates in the industry wireless network environment, comprises overhead traveling crane position tracking device, data acquisition module, wireless network communication module and overhead traveling crane instruction analysis control module; It is characterized in that the overhead traveling crane position tracking device passes through data acquisition module assembling position data, and is sent to overhead traveling crane instruction analysis control module; Overhead traveling crane instruction analysis control module receives the overhead traveling crane instruction by the wireless network communication module;
The overhead traveling crane position tracking device comprises overhead traveling crane cart locating module and overhead traveling crane dolly module; Overhead traveling crane cart locating module and overhead traveling crane dolly are module integrated in middle control cabinet; Used communication middleware module and wireless industrial road trip mixed-media network modules mixed-media in the wireless network communication module;
Overhead traveling crane instruction analysis control module comprises data validity judge module, database memory module, data mining module, graphical reminding module, overhead traveling crane command reception and analysis module, overhead traveling crane instruction job state feedback module; Overhead traveling crane instruction analysis control module all operates on the car-mounted terminal;
In the storage reservoir area, arrange the wireless network communication module, at overhead traveling crane car-mounted terminal is installed, overhead traveling crane instruction analysis control module is installed, in the storage reservoir area on every overhead traveling crane, the overhead traveling crane position tracking device sends the overhead traveling crane dolly and the cart current location data is linked on the car-mounted terminal by data acquisition module, in car-mounted terminal operation overhead traveling crane instruction analysis control module, receive overhead traveling crane position tracking data; The accuracy of maintenance data validity judge module judgment data is abandoned the data that do not conform to coding rule; The database storage module stores positional information of whole reservoir area and overhead traveling crane instruction; Only can read oneself relevant data by each overhead traveling crane of data mining module, reduce the pressure of database; Overhead traveling crane command reception and analysis module are responsible for receiving the overhead traveling crane instruction that warehousing system sends, and are sorted out column major order side by side according to the difference of operation business; According to the graphical reminding module of overhead traveling crane position tracking data loaded and displayed, the instruction of indicating the craneman to carry out the instruction of high precisely overhead traveling crane is operated, is lifted by crane and puts down operation, and by overhead traveling crane instruction job state feedback module everything process and result in the operational order are transferred to warehousing system by industry wireless network, handled and record;
Described overhead traveling crane instruction comprises material original position, target location, name of material, lifting quantity and several work type; Described several work type comprises warehouse-in, cuts, feeds intake, dump, delivery.
CN 201110300847 2011-09-29 2011-09-29 Crown block logistics informatization control system Active CN102419579B (en)

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CN102707675B (en) * 2012-04-23 2015-11-04 深圳市中科鸥鹏智能科技有限公司 Group robot controller, group robot control method and controller terminal
CN103848343B (en) * 2012-11-29 2015-09-09 中国科学院沈阳自动化研究所 A kind of handling system overhead traveling crane motion control method towards there being track switch to convert
CN103500387B (en) * 2013-07-05 2016-04-27 山西太钢不锈钢股份有限公司 The means of communication of a kind of crown block intelligent terminal and storage transportation management system
CN106315415B (en) * 2016-08-24 2018-12-18 中南大学 The control method and system of cupric electrolysis bridge crane
CN108085717B (en) * 2016-11-23 2024-04-19 广西南宁凡成电子科技有限公司 Crown block networking system of electrolytic aluminum factory
CN109823968A (en) * 2018-12-21 2019-05-31 佛山市诚德新材料有限公司 A kind of overhead traveling crane reservoir region management system
CN112083679B (en) * 2019-06-13 2023-11-21 湖南釜晟智能科技有限责任公司 Unmanned system of crushed aggregates overhead traveling crane
CN111123868B (en) * 2019-12-21 2022-12-27 唐山钢铁集团微尔自动化有限公司 System and method for realizing intelligent scheduling of unmanned overhead travelling crane of hot-rolled slab warehouse
CN113885456B (en) * 2021-10-19 2023-05-05 株洲天桥起重机股份有限公司 Intelligent crown block dispatching integrated management system

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