CN108776884A - A kind of intelligent storage operational method - Google Patents
A kind of intelligent storage operational method Download PDFInfo
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- CN108776884A CN108776884A CN201810731235.6A CN201810731235A CN108776884A CN 108776884 A CN108776884 A CN 108776884A CN 201810731235 A CN201810731235 A CN 201810731235A CN 108776884 A CN108776884 A CN 108776884A
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- G06K17/0022—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations arrangements or provisions for transferring data to distant stations, e.g. from a sensing device
- G06K17/0029—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations arrangements or provisions for transferring data to distant stations, e.g. from a sensing device the arrangement being specially adapted for wireless interrogation of grouped or bundled articles tagged with wireless record carriers
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Abstract
The present invention provides a kind of intelligence storage, outbound and the management for moving library that a kind of intelligent storage operational method is cargo identification module, fork truck locating module, storage intelligent operation management system, three-dimensional warehouse visualization system based on communication connection.The beneficial effects of the invention are as follows:Goods information in the prior art and the isolation of warehouse compartment information are solved, traditional artificial feedback efficiency is low, information is inaccurate, process is opaque, immemorial problem.
Description
Technical field
It is specifically a kind of based on RFID technique, UWB technology, 3-D technology the present invention relates to warehousing and storage activities technical field
Intelligent storage operational method.
Background technology
In recent years, indoor positioning technologies were all obtained in airport, Shang Chao, warehouse, workshop, hospital, mine even nuclear power station
It is widely applied, but is limited by varying environment, different technologies location algorithm and implementation cost, positioning accuracy and reliable
Property also difference, briefly, positioning accuracy depends on three basic indexs:Location technology, distance measuring method and positioning are calculated
Method.Currently known indoor positioning technologies mainly have A-GPS location technologies, ultrasonic wave location technology, Bluetooth technology, infrared ray
Technology, Radio Frequency Identification Technology, super-broadband tech, Wireless LAN, light track and localization technology and image analysis, beacon
Positioning, computer vision location technology etc..These indoor positioning technologies can be summarized as several classes, i.e. GNSS technologies on the whole
(such as pseudo satellite, pseudolite), wireless location technology (wireless communication signals, wireless radiofrequency label, ultrasonic wave, light tracking, wireless sensor
Location technology etc.), the positioning of other location technologies (computer vision, dead reckoning etc.) and GNSS and wireless location combination
Technology (A-GPS or A-GNSS).
In the transmitting-receiving in warehouse deposits and the operation flows operation such as moves back, need that cargo is identified, check and adjusts, to protect
Hinder the accuracy of cargo data.For conventional management mode manually to do based on account registration typing, but manual type is extremely more, wrong
It is accidentally high;With coming into operation for Warehouse Management Information System, information system management is progressed into, there are mainly two types of modes, a kind of
It is to be operated based on bar code, another kind is operated based on RFID.
During the stock control in warehouse, the position to being taken care of stored by cargo is needed to be managed, management statistics,
Shipping and receiving, inventory, which adjust, make an inventory etc., to be required for indicating specific cargo area.Therefore in actual business, often by warehouse according to
Certain standard be divided into several regions, reservoir area, warehouse compartment group (band), warehouse compartment hierarchical structure, it is in place specifically to position cargo institute
It sets.The identification of existing goods yard, typing interrelational form, are mainly also divided to two kinds, one is based on manual operation, by manually passing through hand
Work typing is confirmed based on barcode technology with scanning goods yard bar code, and another kind is positioned based on RFID, by warehouse
That is arranged in face, space finishes writing the RFID of coordinate information to divide goods yard space in advance, sentences to read in conjunction with equipment, system
It is disconnected to confirm goods yard.
Due under environment indoors for different buildings, indoor arrangement, material structure, building scale
The path loss that difference results in signal is very big, and at the same time, the immanent structure of building can cause the reflection of signal, diffraction,
Refraction and scattering, form multipath phenomenon so that receive the amplitude of signal, phase and arrival time change, and cause signal
Loss, to influence the computational accuracy of location algorithm and the stability of position.
Invention content
The present invention is to solve the defect of the prior art, provides a kind of scheme, is achieved by the following technical solution.
A kind of intelligent storage operational method, cargo identification module of the method based on communication connection, fork truck positioning mould
Block, storage intelligent operation management system, three-dimensional warehouse visualization system, wherein include using the storage method of above system:
After the completion of step 1, tally are checked, pallet code typing pallet cargo information, the goods information of pallet binding are scanned
It is transferred to storage intelligent operation by interface and manages system;
The positioning label installed in step 2, fork truck receives the signal of the base stations UWB, by fork truck when driving by tag ID, connect
Information between time receiving gives the base stations UWB, the base stations UWB calculated in real time according to above- mentioned information the data of the coordinate position (x, y) of fork truck to
Intelligent operation of storing in a warehouse manages system, and storage intelligent operation management system can be sentenced by comparing the warehouse coordinate map in foundation
Line-break sails position;
When step 3, storage pallet start operation, fork truck forks pallet, and the RFID reader on fork truck reads pallet
RFID tag signal;
After the completion of step 4, storage pallet operation, a certain warehouse compartment is reached, forklift puts pallet, is mounted on fork truck
RFID reader gradually reads less than pallet RFID tag signal and disconnects, when RFID reader is judged as pallet by this
After forklift is put, after correcting fork truck current location by algorithm in intelligent operation management system of storing in a warehouse, pallet storage is confirmed
Coordinate position (x, y), the warehouse coordinate map stored in comparison system judges the warehouse compartment where cargo.
When the RFID reader on fork truck reads the FRID label information on pallet, in storage intelligent operation management
Fork truck coordinate data is associated with pallet in system.
When it is multiple that fork truck, which once forks pallet, the region of pallet will be read according to RFID reader, to judge pallet
The number of plies, and coordinate data is associated with simultaneously with multiple operation pallets simultaneously.
Using the data stored in storage intelligent operation management system, compared with external system assignment instructions data,
And judges whether to execute according to mission requirements, if data are inconsistent, live people can be reminded in real time by triggering sound-light alarm
Member, and the also alert process in intelligent operation system of storing in a warehouse.
The management of storage further includes carrying out outbound operation to the cargo of storage, and method is as follows:
By terminal notifying Shipping Information to truck driver, driver driving fork after step 1, warehouse keeper's reception Shipping Information
Fork takes tray delivery cargo;
Step 2 gradually reads pallet RFID tag signal and stabilization in RFID days on fork truck, works as RFID
After reader is judged as that pallet is forked by the fork truck, by fork truck coordinate data and support in intelligent operation management system of storing in a warehouse
Disk is associated;
After pallet is put down in step 3, fork truck outbound, the RFID reader being mounted on fork truck is gradually read less than pallet
It RFID tag signal and disconnects, after RFID reader is judged as that pallet is put by the forklift, in storage intelligent operation pipe
After correcting fork truck current location by algorithm in reason system, confirms the coordinate position (x, y) of pallet, stored in comparison system
Warehouse coordinate map, judge the position where cargo, generate tray delivery task;
Goods information in step 4, storage intelligent operation management system background comparison outbound pallet, judges whether
Legal conjunction rule, execute if abnormal in the information of library:By the sound-light alarm on fork truck, and warning message is recorded in systems;
Pallet bar coding in step 5, warehouse keeper's scanning/specific pallet of typing reduces storage intelligent operation management system
Gradeless and uniformly-priced goods object inventory, and empty adjustment pallet cargo information.
Preferably, storage intelligent operation management system obtains the outbound information that terminal is sent out by interface.
Further include a kind of side moving library when such as needing to adjust the deposit position of cargo on the basis of storage and outbound
Method, including:
Step 1, warehouse keeper receive transmission after moving library information and move library information to truck driver, truck driver is arranged to fork shifting
Cargo on dynamic pallet;
Step 2, truck driver fork pallet, and the RFID reader on fork truck reads pallet RFID tag letter
Number, it is judged as that pallet is forked, is associated fork truck coordinate data with pallet in intelligent operation management system of storing in a warehouse;
After pallet is put down in step 3, fork truck outbound, the RFID reader being mounted on fork truck is gradually read less than pallet
RFID tag signal and when disconnecting, after storage intelligent operation management system is always corrected fork truck current location by algorithm,
Confirm that the coordinate position (x, y) of pallet, the warehouse coordinate map stored in comparison system judge the new warehouse compartment where cargo, it is raw
Library task is moved at pallet, updates the warehouse compartment record of pallet;
Step 4, storage intelligent operation management system background comparison move the goods information of library pallet, if are moving library information
In legal conjunction rule, can be by the sound-light alarm on fork truck if abnormal, and record warning message in systems.
Further, the data stored in the storage intelligent operation management system, can be according to different business scenarios
It needs, data splitting field forms statistical report form, and carries out graphical representation.
Further, the data stored in the storage intelligent operation management system, are arranged by H5 page datas, can
On the TV of reservoir area, to scroll report in real time in the form of report.
Further, the data stored in the storage intelligent operation management system can be real-time by three-dimensional modeling
Show warehouse scene, goods information, Internet of Things facility information, fork truck information and real time position track, tray information and history rail
Mark.
System of the present invention is mainly used in articles from the storeroom carrying, is to remove with fork truck using pallet as transport agent
Fortune tool solves business (cargo) information and the isolation of space (warehouse compartment) information, traditional artificial feedback efficiency is low, information is inaccurate,
Process is opaque, immemorial problem.
Also have the following technical effects:
(1) cargo goes out automatic positioning is finally stored when being put in storage warehouse compartment information and uploads management backstage, is not necessarily to manual record
It verifies;
(2) it is fed back from motion tracking when cargo warehouse compartment moves, and Three-dimensional Display moves historical path;
(3) monitor task implementing result, if finding that cargo is misplaced, leaving about, not reporting automatically by abnormal conditions such as regulation outbounds
It is alert.
Description of the drawings
Fig. 1 is the intelligent warehouse management system flow relational graph of the present invention.
Fig. 2 is the flow relational graph in the embodiment of the present invention.
Fig. 3 is the communication construction figure of the intelligent warehouse management system of the present invention.
Specific implementation mode
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation describes, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts it is all its
His embodiment, shall fall within the protection scope of the present invention.
As shown in Figs. 1-3, a kind of intelligent storage operational method is to be based on a kind of intelligence system, and system includes:Cargo is known
Other module, fork truck locating module, storage intelligent operation management system, three-dimensional warehouse visualization system, wherein:
Cargo identification module be arranged on Pallet for forklift, cargo identification module include be mounted on pallet on RFID tag,
Mutiple antennas on fork truck, the RFID reader being mounted on fork truck, the recognizable association cargo of the RFID reader
Goods information is transmitted in storage intelligent operation management system by information by wireless network;
Include the positioning label on fork truck by fork truck locating module, the sound-light alarm being mounted on fork truck
Device is mounted on multiple base stations UWB in warehouse space, the real-time position information for monitoring the fork truck for posting positioning label,
Location information is linked into storage intelligent operation management system by the base stations UWB by cable network.
Intelligent operation of storing in a warehouse manages system, and such as WMS systems, goods information and fork truck position information, shape are matched for being associated with
System, association matching goods information and fork truck position information are managed by intelligent operation of storing in a warehouse at the real time position of goods information,
Form the real time position of goods information.The api interface of open system standard and external depot vocational management system (Wms or
Other systems), form logistics, the task data closed loop of information flow.
Based on above system, the present invention provides a kind of method of goods warehousing, includes the following steps:
After the completion of step 1, tally are checked, pallet code typing pallet cargo information, the goods information of pallet binding are scanned
It is transferred to storage intelligent operation by interface and manages system;
The positioning label installed in step 2, fork truck receives the signal of the base stations UWB, by fork truck when driving by tag ID, connect
Information between time receiving gives the base stations UWB, the base stations UWB calculated in real time according to above- mentioned information the data of the coordinate position (x, y) of fork truck to
Intelligent operation of storing in a warehouse manages system, and storage intelligent operation management system can be sentenced by comparing the warehouse coordinate map in foundation
Line-break sails position;
When step 3, storage pallet start operation, fork truck forks pallet, and the RFID reader on fork truck reads pallet
RFID tag signal;
After the completion of step 4, storage pallet operation, a certain warehouse compartment is reached, forklift puts pallet, is mounted on fork truck
RFID reader gradually reads less than pallet RFID tag signal and disconnects, when RFID reader is judged as pallet by this
After forklift is put, after correcting fork truck current location by algorithm in intelligent operation management system of storing in a warehouse, pallet storage is confirmed
Coordinate position (x, y), the warehouse coordinate map stored in comparison system judges the warehouse compartment where cargo.
After the completion of storage, needed to carry out outbound operation at any time according to management, method includes:
By terminal notifying Shipping Information to truck driver, driver driving fork after step 1, warehouse keeper's reception Shipping Information
Fork takes tray delivery cargo;
Step 2 gradually reads pallet RFID tag signal and stabilization in RFID days on fork truck, works as RFID
After reader is judged as that pallet is forked by the fork truck, by fork truck coordinate data and support in intelligent operation management system of storing in a warehouse
Disk is associated.When it is multiple that fork truck, which once forks pallet, the region of pallet will be read according to RFID reader, to judge
The number of plies of pallet, and be simultaneously associated with coordinate data simultaneously with multiple operation pallets.
After pallet is put down in step 3, fork truck outbound, the RFID reader being mounted on fork truck is gradually read less than pallet
It RFID tag signal and disconnects, after RFID reader is judged as that pallet is put by the forklift, in storage intelligent operation pipe
After correcting fork truck current location by algorithm in reason system, confirms the coordinate position (x, y) of pallet, stored in comparison system
Warehouse coordinate map, judge the position where cargo, generate tray delivery task.
Goods information in step 4, storage intelligent operation management system background comparison outbound pallet, judges whether
Legal conjunction rule, execute if abnormal in the information of library:By the sound-light alarm on fork truck, and warning message is recorded in systems;
Pallet bar coding in step 5, warehouse keeper's scanning/specific pallet of typing reduces storage intelligent operation management system
Gradeless and uniformly-priced goods object inventory, and empty adjustment pallet cargo information.
When needing to adjust the deposit position of cargo, carry out moving library operation, method includes:
Step 1, warehouse keeper receive transmission after moving library information and move library information to truck driver, truck driver is arranged to fork shifting
Cargo on dynamic pallet;
Step 2, truck driver fork pallet, and the RFID reader on fork truck reads pallet RFID tag letter
Number, it is judged as that pallet is forked, is associated fork truck coordinate data with pallet in intelligent operation management system of storing in a warehouse;
After pallet is put down in step 3, fork truck outbound, the RFID reader being mounted on fork truck is gradually read less than pallet
RFID tag signal and when disconnecting, after storage intelligent operation management system is always corrected fork truck current location by algorithm,
Confirm that the coordinate position (x, y) of pallet, the warehouse coordinate map stored in comparison system judge the new warehouse compartment where cargo, it is raw
Library task is moved at pallet, updates the warehouse compartment record of pallet.
Step 4, storage intelligent operation management system background comparison move the goods information of library pallet, if are moving library information
In legal conjunction rule, can be by the sound-light alarm on fork truck if abnormal, and record warning message in systems.
Either storage, outbound still move library, can using the data stored in storage intelligent operation management system
It is compared with external system assignment instructions data, and judges whether to execute according to mission requirements, if data are inconsistent,
Field Force, and the also alert process in intelligent operation system of storing in a warehouse can be reminded in real time by triggering sound-light alarm.
Warehouse Management System proposed by the present invention, three-dimensional warehouse visualization system can carry out custom-configuring editor, figure
As the drag operation of node, hawkeye quickly position, view amplification, reduce, translation, operated on the ends PC, on the ends PC
Operating process be shown on large display screen, such as TV.
By three-dimensional warehouse visualization system, and cooperation cargo identification module, fork truck locating module, goods can be realized
Object goes out, is put in storage position accurate positionin, cargo warehouse compartment mobile tracking feedback, task execution supervision, abnormal alarm intelligent operation pipe
It manages, meet fork truck running real-time exhibition, the three-dimensional visualization regulatory requirement that Historical Jobs trace.
Stock clerk manages the data of system by intelligent operation of storing in a warehouse, and in the H5 pages, (the H5 pages are in wechat
Scene webpage) on data preparation, can scroll report in real time in the form of report on the TV of reservoir area, may be implemented
To the management of depot equipment, the management of internet of things equipment, the management of depot area, Task Progress inquiry, warehouse compartment and goods information
The functions such as inquiry, violation alert, warehouse 2D real time monitorings, report form statistics analysis.It can be needed according to different business scenarios,
Data splitting field forms statistical report form, and carries out graphical representation.
Hardware operational version of the UWB ultra wideband location techniques as location algorithm is used in this system, with the radio frequencies such as RFID
Identification technology is compared, and the carrier wave in traditional communication system need not be used due to ultra wide band, but is had by sending and receiving
Nanosecond or nanosecond ultra-narrow pulse below carry out transmission data, to the bandwidth with GHz magnitudes.The strong, power consumption with penetration power
It is low, anti-multipath effect is good, safe, system complexity is low, can provide the advantages that being accurately positioned precision.
On this basis, system location algorithm can realize that the distance of positioning node is calculated based on ranging, to pass through three
Side mensuration, triangulation or maximum likelihood estimation algorithm calculate the exact position of mobile node.
It although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with
Understanding without departing from the principles and spirit of the present invention can carry out these embodiments a variety of variations, modification, replace
And modification, the scope of the present invention is defined by the appended.
Claims (10)
1. a kind of intelligent storage operational method, which is characterized in that the method is cargo identification module, fork based on communication connection
Vehicle locating module, storage intelligent operation management system, three-dimensional warehouse visualization system, wherein utilize the storage side of above system
Method includes:
After the completion of step 1, tally are checked, pallet code typing pallet cargo information is scanned, the goods information of pallet binding passes through
Interface is transferred to storage intelligent operation management system;
The positioning label installed in step 2, fork truck receives the signal of the base stations UWB, by fork truck when driving by tag ID, receiving time
Information give the base stations UWB, the data that the base stations UWB calculate the coordinate position (x, y) of fork truck according to above- mentioned information in real time give storage intelligence
Energy job management system, storage intelligent operation management system is by comparing the warehouse coordinate map in foundation, it can be determined that traveling
Position;
When step 3, storage pallet start operation, fork truck forks pallet, and the RFID reader on fork truck reads pallet RFID marks
Sign signal;
After the completion of step 4, storage pallet operation, a certain warehouse compartment is reached, forklift puts pallet, and the RFID being mounted on fork truck is read
Device gradually reads less than pallet RFID tag signal and disconnects, when RFID reader is judged as that pallet has been put by the forklift
Afterwards, after correcting fork truck current location by algorithm in intelligent operation management system of storing in a warehouse, confirm the coordinate bit of pallet storage
It sets (x, y), the warehouse coordinate map stored in comparison system judges the warehouse compartment where cargo.
2. according to the method described in claim 1, it is characterized in that, the RFID reader on fork truck is read on pallet
When FRID label information, fork truck coordinate data is associated with pallet in intelligent operation management system of storing in a warehouse.
3. according to the method described in claim 1, it is characterized in that, when fork truck once fork pallet be it is multiple when, by basis
RFID reader reads the region of pallet, to judge the number of plies of pallet, and simultaneously by coordinate data and multiple operation pallets simultaneously
Association.
4. according to the method described in claim 1, it is characterized in that, utilizing the number stored in storage intelligent operation management system
According to, it is compared with external system assignment instructions data, and judge whether to execute according to mission requirements, if data are inconsistent,
Then Field Force, and the also alert process in intelligent operation system of storing in a warehouse can be reminded in real time by triggering sound-light alarm.
5. according to the method described in claim 1, it is characterized in that, the cargo to storage carries out outbound operation, method includes:
By terminal notifying Shipping Information to truck driver after step 1, warehouse keeper's reception Shipping Information, driver driving fork truck forks
Tray delivery cargo;
Step 2 gradually reads pallet RFID tag signal and stabilization in RFID days on fork truck, works as RFID reader
After being judged as that pallet is forked by the fork truck, fork truck coordinate data is closed with pallet in intelligent operation management system of storing in a warehouse
Connection;
After pallet is put down in step 3, fork truck outbound, the RFID reader being mounted on fork truck is gradually read less than pallet RFID tag
It signal and disconnects, after RFID reader is judged as that pallet is put by the forklift, in intelligent operation management system of storing in a warehouse
After fork truck current location is corrected by algorithm, the coordinate position (x, y) of pallet, the warehouse coordinate stored in comparison system are confirmed
Map judges the position where cargo, generates tray delivery task;
Goods information in step 4, storage intelligent operation management system background comparison outbound pallet, judges whether in outbound information
In legal conjunction rule, executed if abnormal:By the sound-light alarm on fork truck, and warning message is recorded in systems;
Pallet bar coding in step 5, warehouse keeper's scanning/specific pallet of typing reduces storage intelligent operation management system goods
Object inventory, and empty adjustment pallet cargo information.
6. according to the method described in claim 1, it is characterized in that, storage intelligent operation management system obtains terminal by interface
The outbound information sent out.
Further include a kind of shifting library 7. according to the method described in claim 1, it is characterized in that, on the basis of storage and outbound
Method, including:
Step 1, warehouse keeper receive transmission after moving library information and move library information to truck driver, truck driver is arranged to fork mobile support
Cargo on disk;
Step 2, truck driver fork pallet, and the RFID reader on fork truck reads pallet RFID tag signal, sentences
Break and forked for pallet, is associated fork truck coordinate data with pallet in intelligent operation management system of storing in a warehouse;
After pallet is put down in step 3, fork truck outbound, the RFID reader being mounted on fork truck is gradually read less than pallet RFID tag
Signal and when disconnecting, after storage intelligent operation management system is always corrected fork truck current location by algorithm, confirms pallet
Coordinate position (x, y), the warehouse coordinate map stored in comparison system judges the new warehouse compartment where cargo, generates pallet and move
Library task updates the warehouse compartment record of pallet;
Step 4, storage intelligent operation management system background comparison move the goods information of library pallet, if legal in moving library information
Rule are closed, can be by the sound-light alarm on fork truck if abnormal, and warning message is recorded in systems.
8. according to any method described in claim 1,5,7, which is characterized in that in the storage intelligent operation management system
The data of storage can be needed according to different business scenarios, and data splitting field forms statistical report form, and is patterned exhibition
Show.
9. according to any method described in claim 1,5,7, which is characterized in that in the storage intelligent operation management system
The data of storage are arranged by H5 page datas, can scroll report in real time in the form of report on the TV of reservoir area.
10. according to any method described in claim 1,5,7, which is characterized in that the storage intelligent operation manages system
The data of middle storage can be with real-time exhibition warehouse scene, goods information, Internet of Things facility information, fork truck information by three-dimensional modeling
And real time position track, tray information and historical track.
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Cited By (24)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109359929A (en) * | 2018-12-13 | 2019-02-19 | 成都精位科技有限公司 | Warehouse management method and system based on intelligent forklift |
CN109573839A (en) * | 2019-01-17 | 2019-04-05 | 上海欧冶物流股份有限公司 | A kind of monitoring method and device of articles from the storeroom |
CN109635132A (en) * | 2018-12-10 | 2019-04-16 | Oppo(重庆)智能科技有限公司 | A kind of Automatic Warehouse management method, system and terminal device |
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