CN212160440U - Steel cold rolling process informatization management and control system - Google Patents
Steel cold rolling process informatization management and control system Download PDFInfo
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- CN212160440U CN212160440U CN202020546851.7U CN202020546851U CN212160440U CN 212160440 U CN212160440 U CN 212160440U CN 202020546851 U CN202020546851 U CN 202020546851U CN 212160440 U CN212160440 U CN 212160440U
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Abstract
The utility model relates to an automated production field, concretely relates to steel cold rolling process information management and control system, including data processing server, operation plan management system, personnel information management and control system, material information management and control system, environmental information management and control system and equipment information management and control system, just operation plan management system, personnel information management and control system, material information management and control system, environmental information management and control system and equipment information management and control system all with data processing server communication connection; the running data of the cold rolling equipment is collected and recorded through the data collection device, meanwhile, staff arrival data, material data, operation plans and production environment data are collected, the recorded data are analyzed and compared, production management personnel are helped to find the most suitable production running data and the most economical production parameters, and management of production running, personnel flowing and material circulation is enhanced.
Description
Technical Field
The utility model relates to an automated production field, concretely relates to steel cold rolling process information-based management and control system.
Background
The cold rolled product has the advantages of good quality, high surface smoothness, high dimensional precision, good mechanical property and the like, and is widely applied to various aspects of automobiles, shipbuilding, household appliances, buildings and the like, and the cold rolled steel plate becomes a necessary material in the modern society. With the development of technology and the continuous change of demand, the contract of the cold rolling product presents new characteristics of increasing the order quantity, reducing the order quantity of a single order and the like. Therefore, in order to meet the market demand, cold rolling production needs to have great flexibility, namely agile production is realized, but the current steel cold rolling process is still in a relatively original state, corresponding relation is not established between the former process and the later process, and in large-scale workshop construction, multiple production line links are coordinated, unified and matched, so that production is unlikely to be carefully managed manually, and an informatization management and control system of the cold rolling process needs to be established.
SUMMERY OF THE UTILITY MODEL
In view of this, the utility model aims at overcoming the defect among the prior art, provide an information management and control system of steel cold rolling process.
The utility model relates to an information management and control system for steel cold rolling process, which comprises a control system;
the data processing server adopts a rack server based on a Linux system and is used for receiving data and calculating and processing the data;
the operation plan management system is in communication connection with the data processing server and is used for generating an initial production plan and carrying out scheduling management;
the personnel information management and control system is in communication connection with the data processing server and is responsible for collecting post arrival information of personnel at each station and feeding the information back to the data processing server;
the material information management and control system is in communication connection with the data processing server, comprises a raw material data module, a finished product data module and a product-in-process data module, is used for checking, adding and modifying raw material stock data before a cold rolling procedure, finished product stock data after the cold rolling procedure and product-in-process data currently being processed, and sends the data to the data processing server;
the environmental information management and control system is in communication connection with the data processing server and is used for collecting waste gas, waste water and noise data in the cold rolling process and managing and controlling related processing equipment;
the equipment information management and control system is in communication connection with the data processing server and comprises an equipment database, a data acquisition device and an automatic equipment control center, the automatic equipment control center is connected with the data acquisition device, the data acquisition device is in communication connection with a sensor installed on a cold rolling production line, the equipment database is used for receiving and recording unit equipment capacity information and equipment data, and the equipment information management and control system uploads the data to the data processing server.
Further, the operation plan management system further comprises a work order entry terminal, wherein the work order entry terminal is equipment with a communication function and is used for entering an initial production plan into the operation plan management system.
Further, the personnel information management and control system comprises a personnel image acquisition system and a personnel attendance system, and is used for collecting personnel on-duty data and uploading the data to the data processing server.
Further, environmental information management and control system includes controller, exhaust-gas treatment equipment, waste water treatment equipment and noise supervisory equipment, waste-gas treatment equipment, waste water treatment equipment and noise supervisory equipment all with the controller electricity is connected, the controller with data processing server communication is connected, waste-gas treatment equipment includes spray column, defogging fan and circulating pump, waste water treatment equipment includes catch basin, aeration tank, PH equalizing basin and membrane bioreactor.
The system comprises a data processing server, a display device and an information display system, wherein the data processing server is used for collecting production plans, staff arrival information, material information, productivity information and environment information, the production plans are collected by the data processing server, the information display system comprises the display device, and the display device is provided with a high-temperature-resistant and impact-resistant shell.
Further, high temperature resistant shell that shocks resistance includes casing and installation cavity, the installation cavity is used for installing display panel, casing and installation cavity all adopt magnesium aluminum alloy material, the installation cavity is outer along being equipped with the rubber shock absorber layer, the rubber shock absorber layer includes the first rubber layer with the installation cavity laminating, the second rubber layer with the housing wall laminating and be located the ring shape rubber between first rubber layer and the second rubber layer.
Further, high temperature resistant shell that shocks resistance still includes heat abstractor, heat abstractor including coil in the coolant liquid pipeline in the installation cavity outside, be equipped with micropump and coolant liquid case on the coolant liquid pipeline, the semiconductor refrigeration piece is attached to the coolant liquid case outside, the cold junction of semiconductor refrigeration piece is attached in the coolant liquid case, and the hot junction is equipped with radiator fan, be equipped with the thermovent on the casing.
The utility model has the advantages that: the utility model discloses a cold rolling process information-based management and control system of steel, the operational data of the cold rolling equipment of record is gathered through data acquisition device, still collects staff to post data, material data, operation plan and production environment data simultaneously, through carrying out analysis and contrast to the data of record, help production management personnel to look for the production operational data that is most suitable, the most economic production parameter of analysis, strengthen the management to production operation, personnel flow and material circulation.
Drawings
The invention will be further described with reference to the following figures and examples:
FIG. 1 is a schematic diagram of the structure of the present invention;
fig. 2 is a schematic structural view of the high temperature resistant and impact resistant housing of the present invention;
fig. 3 is an enlarged view of the utility model at a;
fig. 4 is a schematic structural view of another angle of the high temperature resistant and impact resistant housing of the present invention.
Description of reference numerals: the system comprises a data processing server 100, an operation plan management system 200, a work order entry terminal 201, a personnel information management and control system 300, a personnel image acquisition system 301, a personnel attendance system 302, a material information management and control system 400, a raw material data module 401, a finished product data module 402, a work-in-process data module 403, an environmental information management and control system 500, a controller 501, an exhaust gas treatment device 502, a wastewater treatment device 503, a noise monitoring device 504, an equipment information management and control system 600, an equipment database 601, a data acquisition device 603, an automation equipment control center 602, an information display system 700, an installation cavity 701, a shell 702, a first rubber layer 7011, a second rubber layer 7012, a circular rubber 7013, a heat dissipation device 703, a cooling pipeline 7031, a micro pump 7032, a cooling liquid tank 7033, a semiconductor refrigeration piece 7034 and a heat dissipation port 7021.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely below, and it should be apparent that the described embodiments are only some embodiments of the present invention, but not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
As shown in fig. 1, the information management and control system for a steel cold rolling process in this embodiment includes a data processing server 100, an operation plan management system 200, a personnel information management and control system 300, a material information management and control system 400, an environment information management and control system 500, and an equipment information management and control system 600, and the operation plan management system 200, the personnel information management and control system 300, the material information management and control system 400, the environment information management and control system 500, and the equipment information management and control system 600 are all connected to the data processing server 100 in a communication manner; the data processing server 100 adopts a rack server based on a Linux system for receiving data and calculating and processing the data, the Linux system can modify source codes at will, support multiple users and multiple tasks, has rich network functions, adopts a plurality of safety technical measures, and has the technologies of authority control, audit tracking, core authorization and the like for reading and writing, and the rack server has independent power supply and heat dissipation design, so that when a single rack server fails, other servers are not influenced, the requirement on a machine room refrigerating system is not high, and when the machine room refrigerating system fails, the machine room refrigerating system can still normally operate within a certain time, thereby being very suitable for a steel production environment; the operation plan management system 200 is configured to generate an initial production plan and perform scheduling management; the personnel information management and control system 300 is responsible for collecting the post arrival information of the personnel at each station and feeding the information back to the data processing server 100; the material information management and control system 400 comprises a raw material data module 401, a finished product data module 402 and a work-in-process data module 403, and is used for checking, adding and modifying raw material stock data before a cold rolling process, finished product stock data after the cold rolling process and work-in-process data currently being processed, and sending the data to the data processing server 100; the environmental information management and control system 500 is used for collecting waste gas, waste water and noise data in the cold rolling process and managing and controlling related processing equipment; the equipment information management and control system 600 comprises an equipment database 601, a data acquisition device 603 and an automatic equipment control center 602, wherein the automatic equipment control center 602 is connected with the data acquisition device 603, the data acquisition device 603 is in communication connection with a sensor installed on equipment of a cold rolling production line, the equipment database 601 is used for recording unit equipment capacity information and equipment data, and the equipment information management and control system 600 uploads the data to the data processing server 100.
Particularly, the utility model discloses a cold rolling process information-based management and control system of steel utilizes personnel information management and control system 300, material information management and control system 400 to collect cold rolling and produces personnel's data and material data on the line, through with cold rolling the current production operational data who produces the sensor collecting device of line equipment fixing to reach data processing server 100 on with above-mentioned data, data processing server 100 installs data processing and data analysis's special software. Dedicated software may analyze the collected data. And recommending the operation parameters corresponding to the modes of maximum productivity, minimum energy consumption, most economic operation and the like. The dedicated software may determine the current operational state of the device. According to the specification and the operation parameters of the currently produced product, calculating a process parameter theoretical value of equipment operation, comparing the theoretical value with a current process parameter feedback value, judging whether the current operation state of the equipment is normal or not according to the theoretical value, analyzing and comparing the theoretical value with a production scheduling plan generated by the operation plan management system 200, optimizing the production plan, correspondingly modifying the production parameters through an automatic equipment control center 602 by a production worker, optimizing the production flow, strengthening the management of production operation and the management of production materials, reducing the operation cost, achieving the refined management of production operation, and really realizing the informatization and intellectualization of industrial automation; meanwhile, the environmental information management and control system 500 monitors the production environment state for managers, and waste gas, waste water and noise pollution generated in the cold rolling process are treated, so that the production operation environment is guaranteed.
Specifically, the operation plan management system 200 further includes a work order entry terminal 201, the work order entry terminal 201 is a device with a communication function, and a production manager can use the work order entry terminal 201 to enter an initial production plan into the operation plan management system 200.
Specifically, the staff information management and control system 300 comprises a staff image acquisition system 301 and a staff attendance system 302, and is used for collecting staff arrival data and uploading the data to the data processing server 100, the data processing server 100 can properly adjust the operation progress according to the arrival data, the staff attendance system 302 can be used for confirming the current number of people who arrive at the post, and the staff image acquisition system 301 is used for acquiring staff wearing images and comparing the images with a standard wearing model in the staff image acquisition system 301, and confirming that the staff labor insurance wearing is qualified.
Particularly, environmental information management and control system 500 includes controller 501, exhaust-gas treatment equipment 502, waste water treatment equipment 503 and noise monitoring equipment 504, waste-gas treatment equipment 502, waste water treatment equipment 503 and noise monitoring equipment 504 all with controller 501 electricity is connected, controller 501 with data processing server 100 communication connection, waste-gas treatment equipment 502 includes spray tower, defogging fan and circulating pump, waste-water treatment equipment 503 includes catch basin, aeration tank, PH equalizing basin and membrane bioreactor, adopt prior art can, can understand that waste-gas treatment equipment 502 and waste-water treatment equipment 503 include the monitoring sensor who is used for monitoring relevant environmental data.
Particularly, the utility model discloses still include information display system 700, information display system 700 can be the computer that contains display device, information display system 700 with data processing server 100 communication is connected, production plan, staff to post information, material information, productivity information and environmental information after the optimization that data processing server 100 will collect are uploaded and are arrived information display system 700 demonstrates, information display system 700 includes display device, display device has high temperature resistant shell that shocks resistance.
Particularly, high temperature resistant shell that shocks resistance includes installation cavity 701 and casing 702, installation cavity 701 is used for installing display panel, casing 702 and installation cavity 701 all adopt magnesium aluminum alloy material, the installation cavity 701 outer edge is equipped with the rubber shock absorber layer, the rubber shock absorber layer includes the first rubber layer 7011 with the installation cavity 701 laminating, the second rubber layer 7012 with the laminating of casing 702 inner wall and is located the ring shape rubber 7013 between first rubber layer 7011 and the second rubber layer 7012, and the rubber shock absorber layer that sets up three-layer rubber structure can play fine cushioning effect to installation cavity 701, and it is more to be applicable to very much this kind of main equipment of steel cold rolling process, the great place of vibrations of production.
Specifically, the high temperature and impact resistant housing further comprises a heat sink 703, the heat sink 703 comprises a cooling fluid conduit 7031 wound outside the installation cavity 701, a micro pump 7032 and a cooling liquid tank 7033 are arranged on the cooling liquid pipeline 7031, a semiconductor refrigerating piece 7034 is attached to the outer side of the cooling liquid box 7033, the cold end of the semiconductor refrigerating piece 7034 is attached to the cooling liquid box 7033, a heat radiating fan (not shown) is arranged at the hot end, the shell 702 is provided with a heat dissipation port 7021, the micro pump 7032 drives the cooling liquid to circularly flow in the cooling liquid pipeline 7031 to drive the heat of the display device, the cold blood with the heat entering the cooling liquid tank 7033 is cooled by the semiconductor chilling plate 7034, the heat is conveyed to the hot end of the semiconductor chilling plate 7034 and is discharged through the cooling fan, so that the display device can be well radiated in a cold rolling process, which is a place where thermal shock is generated.
Finally, although the present invention has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that the present invention can be modified or replaced by other means without departing from the spirit and scope of the present invention, which should be construed as limited only by the appended claims.
Claims (7)
1. An information management and control system for a steel cold rolling procedure is characterized by comprising;
the data processing server (100) adopts a rack server based on a Linux system and is used for receiving data and calculating and processing the data;
the operation plan management system (200) is in communication connection with the data processing server (100) and is used for generating an initial production plan and performing scheduling management;
the personnel information management and control system (300) is in communication connection with the data processing server (100), and is responsible for collecting the post arrival information of the personnel at each station and feeding the information back to the data processing server (100);
the material information management and control system (400) is in communication connection with the data processing server (100), comprises a raw material data module (401), a finished product data module (402) and a work-in-process data module (403), and is used for checking, adding and modifying raw material stock data before a cold rolling procedure, finished product stock data after the cold rolling procedure and work-in-process data currently being processed, and sending the data to the data processing server (100);
the environmental information management and control system (500) is in communication connection with the data processing server (100) and is used for collecting waste gas, waste water and noise data in a cold rolling process and managing and controlling related processing equipment;
the equipment information management and control system (600) is in communication connection with the data processing server (100) and comprises an equipment database (601), a data acquisition device (603) and an automatic equipment control center (602), wherein the automatic equipment control center (602) is connected with the data acquisition device (603), the data acquisition device (603) is in communication connection with a sensor installed on a cold rolling production line device, the equipment database (601) is used for recording unit equipment capacity information and equipment data, and the equipment information management and control system (600) uploads the data to the data processing server (100).
2. The information management and control system for the steel cold rolling procedure according to claim 1, wherein the information management and control system comprises: the operation plan management system (200) further comprises a work order entry terminal (201), wherein the work order entry terminal (201) is equipment with a communication function and used for entering an initial production plan into the operation plan management system (200).
3. The information management and control system for the steel cold rolling procedure according to claim 1, wherein the information management and control system comprises: the personnel information management and control system (300) comprises a personnel image acquisition system (301) and a personnel attendance system (302) and is used for collecting personnel on-duty data and uploading the data to the data processing server (100).
4. The information management and control system for the steel cold rolling procedure according to claim 1, wherein the information management and control system comprises: environmental information management and control system (500) includes controller (501), exhaust-gas treatment equipment (502), waste water treatment equipment (503) and noise supervisory equipment (504), waste-gas treatment equipment (502), waste water treatment equipment (503) and noise supervisory equipment (504) all with controller (501) electricity is connected, controller (501) with data processing server (100) communication is connected, waste-gas treatment equipment (502) are including spray column, defogging fan and circulating pump, waste water treatment equipment (503) are including catch basin, aeration tank, PH equalizing basin and membrane bioreactor.
5. The information management and control system for the steel cold rolling procedure according to claim 1, wherein the information management and control system comprises: the system is characterized by further comprising an information display system (700), wherein the information display system (700) is in communication connection with the data processing server (100), and the information display system (700) comprises a display device which is provided with a high-temperature-resistant and impact-resistant shell.
6. The information management and control system for the steel cold rolling procedure according to claim 5, wherein the information management and control system comprises: the high-temperature-resistant and impact-resistant shell comprises a shell body (702) and an installation cavity (701), wherein the installation cavity (701) is used for installing a display panel, the shell body (702) and the installation cavity (701) are made of magnesium-aluminum alloy, a rubber shock absorption layer is arranged on the outer edge of the installation cavity (701), the rubber shock absorption layer comprises a first rubber layer (7011) attached to the installation cavity (701), a second rubber layer (7012) attached to the inner wall of the shell body (702) and annular rubber (7013) located between the first rubber layer (7011) and the second rubber layer (7012).
7. The information management and control system for the steel cold rolling procedure according to claim 6, wherein: the high-temperature-resistant and impact-resistant shell further comprises a heat dissipation device (703), the heat dissipation device (703) comprises a cooling liquid pipeline (7031) wound on the outer side of the installation cavity (701), a micro pump (7032) and a cooling liquid box (7033) are arranged on the cooling liquid pipeline (7031), a semiconductor refrigerating sheet (7034) is attached to the outer side of the cooling liquid box (7033), the cold end of the semiconductor refrigerating sheet (7034) is attached to the cooling liquid box (7033), a heat end of the semiconductor refrigerating sheet is provided with a cooling fan, and a heat dissipation port (7021) is formed in the shell (702).
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| Application Number | Priority Date | Filing Date | Title |
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| CN202020546851.7U CN212160440U (en) | 2020-04-14 | 2020-04-14 | Steel cold rolling process informatization management and control system |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202020546851.7U CN212160440U (en) | 2020-04-14 | 2020-04-14 | Steel cold rolling process informatization management and control system |
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| CN212160440U true CN212160440U (en) | 2020-12-15 |
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| CN202020546851.7U Active CN212160440U (en) | 2020-04-14 | 2020-04-14 | Steel cold rolling process informatization management and control system |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115520917A (en) * | 2021-10-27 | 2022-12-27 | 泰州威绿环保科技有限公司 | Wastewater pollution treatment system for stainless steel product centralized cleaning workshop |
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2020
- 2020-04-14 CN CN202020546851.7U patent/CN212160440U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115520917A (en) * | 2021-10-27 | 2022-12-27 | 泰州威绿环保科技有限公司 | Wastewater pollution treatment system for stainless steel product centralized cleaning workshop |
| CN115520917B (en) * | 2021-10-27 | 2024-01-23 | 泰州威绿环保科技有限公司 | Wastewater pollution treatment system of stainless steel product centralized cleaning workshop |
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