CN103838180A - Numerical control machine tool maintenance and supervision system - Google Patents
Numerical control machine tool maintenance and supervision system Download PDFInfo
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- CN103838180A CN103838180A CN201210492780.7A CN201210492780A CN103838180A CN 103838180 A CN103838180 A CN 103838180A CN 201210492780 A CN201210492780 A CN 201210492780A CN 103838180 A CN103838180 A CN 103838180A
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- 238000012423 maintenance Methods 0.000 title claims abstract description 112
- 230000005540 biological transmission Effects 0.000 claims abstract description 8
- 230000008439 repair process Effects 0.000 claims description 16
- 238000004891 communication Methods 0.000 claims description 12
- 238000013500 data storage Methods 0.000 claims description 7
- 210000000352 storage cell Anatomy 0.000 claims description 7
- 230000007257 malfunction Effects 0.000 claims description 6
- 230000001360 synchronised effect Effects 0.000 claims description 6
- 238000005304 joining Methods 0.000 claims description 4
- 238000012163 sequencing technique Methods 0.000 claims description 3
- 238000003860 storage Methods 0.000 claims description 3
- 238000012544 monitoring process Methods 0.000 abstract description 6
- 238000013461 design Methods 0.000 abstract description 5
- 238000005516 engineering process Methods 0.000 description 3
- 238000007726 management method Methods 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
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Abstract
The invention discloses a numerical control machine tool maintenance and supervision system. The numerical control machine tool maintenance and supervision system comprises an upper supervision host arranged in a maintenance and supervision department, a plurality of lower computers arranged in maintenance offices respectively, and a plurality of maintenance monitors arranged on the numerical control machine tool bodies respectively, wherein the maintenance monitors and the lower computers are bilaterally communicated with the upper supervision host respectively. Each maintenance monitor comprises an operation panel arranged on each numerical control machine tool body, a power supply unit, a first RFID electronic tag, a first data processor, a RFID reader-writer, a timing circuit, a counter, a parameter setting unit, a display unit, a clock circuit, a data transmission interface and a first local area network connector. The numerical control machine tool maintenance regulation system is reasonable in circuit design, simple in wring, convenient to install and arrange, high in intelligent degree, good in using effect, capable of not only giving the maintenance task simply and fast but also effectively monitoring the maintenance service of a maintenance staff, and capable of automatically, conveniently and fast storing the record of maintenance information.
Description
Technical field
The present invention relates to a kind of supervisory systems, especially relate to a kind of Repairing of Numerically Controlled Machine Tool supervisory systems.
Background technology
Numerically-controlled machine refers to the lathe that adopts digital form information to control, that is to say and everyly relative shift between various operations required in part process and step and cutter and workpiece etc. is recorded on program medium by digitized code, send into computing machine or numerical control device through decoding, computing and processing, control cutter and the workpiece relative motion of lathe, and a corresponding class lathe that processes needed workpiece is numerically-controlled machine.Nowadays, numerically-controlled machine is widely used, and in actual production process, the maintenance management of numerically-controlled machine is also an importance of numerically-controlled machine application, the processing characteristics of its direct relation numerically-controlled machine.Nowadays, the maintenance management of numerically-controlled machine is generally all adopted to manual type, practical operation gets up to waste time and energy, and mostly do not do maintenance record or only do some simple records after each maintenance, and there is no a memory module of specification, thereby later stage inquiry is very inconvenient, and each maintenance personal can not accurately be understood the maintenance record of keeped in repair numerically-controlled machine.In addition, after maintenance management department sends corresponding maintenance personal to keep in repair, can not carry out effective monitoring to each maintenance personal's maintenance business.Thereby, nowadays lack a kind of circuit design rationally, easy-to-connect, input cost are lower and use Repairing of Numerically Controlled Machine Tool supervisory systems easy and simple to handle, that result of use is good, it can not only complete assigning of maintenance task easy, fast, and maintenance personal's maintenance business is carried out to effective monitoring, and stored record can be automatically after maintenance completes easy, rapid-maintenance information, the repair message recording is comprehensive, and inquiry is convenient.
Summary of the invention
Technical matters to be solved by this invention is for above-mentioned deficiency of the prior art, a kind of Repairing of Numerically Controlled Machine Tool supervisory systems is provided, its type circuit design is reasonable, wiring is easy, laying is installed conveniently and intelligent degree is high, result of use good, can not only complete easy, fast assigning of maintenance task, and can carry out effective monitoring to maintenance personal's maintenance business, and stored record can be automatically easy, rapid-maintenance information.
For solving the problems of the technologies described above, the technical solution used in the present invention is: a kind of Repairing of Numerically Controlled Machine Tool supervisory systems, it is characterized in that: comprise and be laid in the upper supervision main frame of maintenance supervision department, multiple slave computer and multiple maintenance watch-dog on supervised numerically-controlled machine body being respectively laid in respectively in each maintenance office, multiple described maintenance watch-dogs and multiple described slave computer all carry out two-way communication by LAN (Local Area Network) and upper supervision main frame, described maintenance watch-dog comprises the guidance panel being laid on numerically-controlled machine body, the power supply unit of powering for each power unit, according to servicing time sequencing each repair message of numerically-controlled machine of living in carried out to the RFID electronic tag one of autostore, automatically generate the maintenance record to name this servicing time and the lathe of maintenance call and numerically-controlled machine of living in can be numbered to the data processor one of synchronous driving to upper supervision main frame according to input keyboard institute input message, the automatic autostore of interior this stored maintenance personal particulars of RFID electronic tag two that the maintenance record that data processor one is generated and this maintenance personal carry is at any time to the rfid interrogator of RFID electronic tag one, to carrying out self registering timing circuit servicing time, to numerically-controlled machine of living in then in the maintenance frequency parameter set unit of carrying out the counter of automatic statistics and joining with data processor one respectively, display unit, clock circuit, data transmission interface and LAN (Local Area Network) access device one, described power supply unit, timing circuit sum counter all joins with data processor one, described rfid interrogator and data processor one join, between described rfid interrogator and RFID electronic tag one and RFID electronic tag two, carry out both-way communication by RFID radio-frequency communication mode, on described guidance panel, be provided with maintenance call button, maintenance start button, keep in repair button, for inputting this maintenance reason of numerically-controlled machine of living in and keeping in repair the input keyboard of result and the maintenance frequency zero clearing button that the maintenance frequency of numerically-controlled machine of living in is carried out to zero clearing, described maintenance call button, maintenance start button, have keeped in repair button, input keyboard and maintenance frequency zero clearing button and all join with key circuit, and described key circuit and data processor one join, on described numerically-controlled machine body, be provided with the service mode pilot lamp that service mode is carried out to automatic-prompting, described service mode pilot lamp is controlled by data processor one and itself and data processor one join, described upper supervision main frame comprises that storage inside supervises to some extent the data storage cell of all numerically-controlled machines numbering and its present position information, receive maintenance call that data processor one sends and will send the extremely data processor two of multiple described slave computers and the LAN (Local Area Network) access device two joining with data processor two of numbering and present position information synchronized transmission of numerically-controlled machine of maintenance call, and described data storage cell and LAN (Local Area Network) access device two join, described slave computer is the PC of access to LAN, and described data processor one and described slave computer all carry out two-way communication by LAN server and data processor two.
Above-mentioned a kind of Repairing of Numerically Controlled Machine Tool supervisory systems, is characterized in that: described data processor two is PC.
Above-mentioned a kind of Repairing of Numerically Controlled Machine Tool supervisory systems, is characterized in that: described data processor two is ARM microprocessor.
Above-mentioned a kind of Repairing of Numerically Controlled Machine Tool supervisory systems, is characterized in that: described maintenance watch-dog also comprises the malfunction pilot lamp being laid on described machine body, and described malfunction pilot lamp and data processor one join.
The present invention compared with prior art has the following advantages:
1, circuit design is reasonable, simple in structure, input cost is low and laying is installed conveniently.
2, the simple and easy-to-connect of circuit.
3, actual installation convenience, is used simple to operate and parameter adjustment convenient.
4, result of use is good, can not only complete easy, fast assigning of maintenance task, and can carry out effective monitoring to maintenance personal's maintenance business, and stored record can be automatically after maintenance completes easy, rapid-maintenance information, the repair message recording is comprehensive, and inquiry is convenient.
In sum, circuit design of the present invention is reasonable, wiring is easy, laying is installed conveniently and intelligent degree is high, result of use good, can not only complete easy, fast assigning of maintenance task, and can carry out effective monitoring to maintenance personal's maintenance business, and stored record can be automatically easy, rapid-maintenance information.
Below by drawings and Examples, technical scheme of the present invention is described in further detail.
Brief description of the drawings
Fig. 1 is schematic block circuit diagram of the present invention.
Description of reference numerals:
1-upper supervision main frame; 1-1-data processor two; 1-2-data storage cell;
1-3-LAN (Local Area Network) access device two; 2-slave computer; 3-maintenance watch-dog;
3-1-maintenance starts button; 3-2-keeped in repair button; 3-3-timing circuit;
3-4-RFID electronic tag one; 3-5-input keyboard; 3-6-data processor one;
3-7-malfunction pilot lamp; 3-8-rfid interrogator; 3-9-power supply unit;
3-10-parameter set unit; 3-11-display unit;
3-12-data transmission interface; 3-13-clock circuit;
3-14-counter; 3-15-key circuit;
3-16-service mode pilot lamp; 3-17-LAN (Local Area Network) access device one;
3-18-maintenance call button; 3-19-maintenance frequency zero clearing button;
4-RFID electronic tag two; 5-LAN server.
Embodiment
As shown in Figure 1, the present invention includes and be laid in the upper supervision main frame 1 of maintenance supervision department, multiple slave computer 2 and multiple maintenance watch-dog 3 on supervised numerically-controlled machine body being respectively laid in respectively in each maintenance office, multiple described maintenance watch-dogs 3 and multiple described slave computer 2 all carry out two-way communication by LAN (Local Area Network) and upper supervision main frame 1.Described maintenance watch-dog 3 comprises the guidance panel being laid on numerically-controlled machine body, the power supply unit 3-9 powering for each power unit, according to servicing time sequencing each repair message of numerically-controlled machine of living in carried out to RFID electronic tag one 3-4 of autostore, automatically generate the maintenance record to name this servicing time and the lathe of maintenance call and numerically-controlled machine of living in can be numbered to data processor one 3-6 of synchronous driving to upper supervision main frame 1 according to input keyboard 3-5 institute input message, the automatic autostore of interior this stored maintenance personal particulars of RFID electronic tag 24 that the maintenance record that data processor one 3-6 is generated and this maintenance personal carry is at any time to the rfid interrogator 3-8 of RFID electronic tag one 3-4, to carrying out self registering timing circuit 3-3 servicing time, to numerically-controlled machine of living in then in the maintenance frequency parameter set unit 3-10 that carries out the counter 3-14 of automatic statistics and join with data processor one 3-6 respectively, display unit 3-11, clock circuit 3-13, data transmission interface 3-12 and LAN (Local Area Network) access device one 3-17, described power supply unit 3-9, timing circuit 3-3 sum counter 3-14 all joins with data processor one 3-6, described rfid interrogator 3-8 and data processor one 3-6 join, between described rfid interrogator 3-8 and RFID electronic tag one 3-4 and RFID electronic tag 24, carry out both-way communication by RFID radio-frequency communication mode.On described guidance panel, be provided with maintenance call button 3-18, maintenance start button 3-1, keep in repair button 3-2, for inputting this maintenance reason of numerically-controlled machine of living in and keeping in repair the input keyboard 3-5 of result and the maintenance frequency zero clearing button 3-19 that the maintenance frequency of numerically-controlled machine of living in is carried out to zero clearing, described maintenance frequency zero clearing button 3-19, maintenance start button 3-1, keeped in repair button 3-2, input keyboard 3-5 and maintenance frequency zero clearing button 3-19 all joins with key circuit 3-15, and described key circuit 3-15 and data processor one 3-6 join.On described numerically-controlled machine body, be provided with the service mode pilot lamp 3-16 that service mode is carried out to automatic-prompting, described service mode pilot lamp 3-16 is controlled by data processor one 3-6 and itself and data processor one 3-6 join; Described upper supervision main frame 1 comprises that storage inside supervises to some extent the data storage cell 1-2 of all numerically-controlled machines numbering and its present position information, receive maintenance call that data processor one 3-6 sends and will send extremely data processor two 1-1 of multiple described slave computers 2 and LAN (Local Area Network) access device two 1-3 that join with data processor two 1-1 of numbering and present position information synchronized transmission of numerically-controlled machine of maintenance call, and described data storage cell 1-2 and LAN (Local Area Network) access device two 1-3 join.The PC that described slave computer 2 is access to LAN, described data processor one 3-6 and described slave computer 2 all carry out two-way communication by LAN server 5 with data processor two 1-1.
In the present embodiment, described data processor two 1-1 are PC.
In the present embodiment, described data processor two 1-1 are ARM microprocessor.
In the present embodiment, described maintenance watch-dog 3 also comprises the malfunction pilot lamp 3-7 being laid on described machine body, and described malfunction pilot lamp 3-7 and data processor one 3-6 join.
The above; it is only preferred embodiment of the present invention; not the present invention is imposed any restrictions, every any simple modification of above embodiment being done according to the technology of the present invention essence, change and equivalent structure change, and all still belong in the protection domain of technical solution of the present invention.
Claims (4)
1. a Repairing of Numerically Controlled Machine Tool supervisory systems, it is characterized in that: comprise and be laid in the upper supervision main frame (1) of maintenance supervision department, multiple slave computer (2) and multiple maintenance watch-dog (3) on supervised numerically-controlled machine body being respectively laid in respectively in each maintenance office, multiple described maintenance watch-dogs (3) and multiple described slave computer (2) all carry out two-way communication by LAN (Local Area Network) and upper supervision main frame (1), described maintenance watch-dog (3) comprises the guidance panel being laid on numerically-controlled machine body, the power supply unit (3-9) of powering for each power unit, according to servicing time sequencing each repair message of numerically-controlled machine of living in carried out to the RFID electronic tag one (3-4) of autostore, automatically generate the maintenance record to name this servicing time and the lathe of maintenance call and numerically-controlled machine of living in can be numbered to the data processor one (3-6) of synchronous driving to upper supervision main frame (1) according to input keyboard (3-5) institute input message, the automatic autostore of this maintenance personal particulars of storing in the RFID electronic tag two (4) that the maintenance record that data processor one (3-6) is generated and this maintenance personal carry is at any time to the rfid interrogator (3-8) of RFID electronic tag one (3-4), to carrying out self registering timing circuit (3-3) servicing time, to numerically-controlled machine of living in then in the maintenance frequency parameter set unit (3-10) of carrying out the counter (3-14) of automatic statistics and joining with data processor one (3-6) respectively, display unit (3-11), clock circuit (3-13), data transmission interface (3-12) and LAN (Local Area Network) access device one (3-17), described power supply unit (3-9), timing circuit (3-3) sum counter (3-14) all joins with data processor one (3-6), described rfid interrogator (3-8) joins with data processor one (3-6), between described rfid interrogator (3-8) and RFID electronic tag one (3-4) and RFID electronic tag two (4), carry out both-way communication by RFID radio-frequency communication mode, on described guidance panel, be provided with maintenance call button (3-18), maintenance starts button (3-1), keep in repair button (3-2), for inputting this maintenance reason of numerically-controlled machine of living in and the input keyboard (3-5) of maintenance result and the maintenance frequency zero clearing button (3-19) that the maintenance frequency of numerically-controlled machine of living in is carried out to zero clearing, described maintenance call button (3-18), maintenance starts button (3-1), keep in repair button (3-2), input keyboard (3-5) and maintenance frequency zero clearing button (3-19) all join with key circuit (3-15), described key circuit (3-15) joins with data processor one (3-6), on described numerically-controlled machine body, be provided with the service mode pilot lamp (3-16) that service mode is carried out to automatic-prompting, described service mode pilot lamp (3-16) is controlled by data processor one (3-6) and itself and data processor one (3-6) join, described upper supervision main frame (1) comprise storage inside supervise to some extent the data storage cell (1-2) of all numerically-controlled machines numbering and its present position information, receive maintenance call that data processor one (3-6) sends and by the numbering of numerically-controlled machine that sends maintenance call with present position information synchronized transmission to the data processor two (1-1) of multiple described slave computers (2) and the LAN (Local Area Network) access device two (1-3) joining with data processor two (1-1), described data storage cell (1-2) and LAN (Local Area Network) access device two (1-3) join, the PC that described slave computer (2) is access to LAN, described data processor one (3-6) and described slave computer (2) all carry out two-way communication by LAN server (5) and data processor two (1-1).
2. according to a kind of Repairing of Numerically Controlled Machine Tool supervisory systems claimed in claim 1, it is characterized in that: described data processor two (1-1) is PC.
3. according to a kind of Repairing of Numerically Controlled Machine Tool supervisory systems described in claim 1 or 2, it is characterized in that: described data processor two (1-1) is ARM microprocessor.
4. according to a kind of Repairing of Numerically Controlled Machine Tool supervisory systems described in claim 1 or 2, it is characterized in that: described maintenance watch-dog (3) also comprises the malfunction pilot lamp (3-7) being laid on described machine body, described malfunction pilot lamp (3-7) joins with data processor one (3-6).
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| Application Number | Priority Date | Filing Date | Title |
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| CN201210492780.7A CN103838180A (en) | 2012-11-27 | 2012-11-27 | Numerical control machine tool maintenance and supervision system |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201210492780.7A CN103838180A (en) | 2012-11-27 | 2012-11-27 | Numerical control machine tool maintenance and supervision system |
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| CN103838180A true CN103838180A (en) | 2014-06-04 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104889824A (en) * | 2015-05-29 | 2015-09-09 | 上海交通大学 | On-line monitoring device and method for motion state of broach |
| CN115347485A (en) * | 2022-10-18 | 2022-11-15 | 保定富阳电力科技有限公司 | Modularization intelligent power distribution box |
-
2012
- 2012-11-27 CN CN201210492780.7A patent/CN103838180A/en active Pending
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104889824A (en) * | 2015-05-29 | 2015-09-09 | 上海交通大学 | On-line monitoring device and method for motion state of broach |
| CN104889824B (en) * | 2015-05-29 | 2017-05-17 | 上海交通大学 | On-line monitoring device and method for motion state of broach |
| CN115347485A (en) * | 2022-10-18 | 2022-11-15 | 保定富阳电力科技有限公司 | Modularization intelligent power distribution box |
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Application publication date: 20140604 |