CN212131708U - A Drainage Near T-tube of a Three-stage Heat Recovery System - Google Patents
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Abstract
本实用新型公开了一种三段式回热系统疏水近T型管,实用新型在热力系统疏水弯管处采用第一段为入口直管段结构,入口直管段结构后连接第二段微叭型渐扩管段结构,入口直管段结构上设置有第三段双曲型出口管结构,微叭型渐扩管段结构的末端设置有能够拆卸的半球碗型蓄水封头,该结构代替传统碳素钢弯管结构,可有效降低汽液两相流中离散滴对弯管的冲蚀动量,增强管道的使用寿命,提升机组运行的安全稳定性。
The utility model discloses a three-stage heat-regeneration system drainage near T-shaped pipe. The utility model adopts the first section of the inlet straight pipe section structure at the drainage elbow of the thermal system, and the second section of the inlet straight pipe section structure is connected to the second section of the micro-horn type. The gradually expanding pipe section structure, the inlet straight pipe section structure is provided with a third section of hyperbolic outlet pipe structure, and the end of the micro-flare gradually expanding pipe section structure is provided with a removable hemispherical bowl-shaped water storage head, which replaces the traditional carbon The steel elbow structure can effectively reduce the erosion momentum of discrete droplets in the vapor-liquid two-phase flow on the elbow, enhance the service life of the pipeline, and improve the safety and stability of the unit operation.
Description
技术领域technical field
本实用新型属于大型火力发电机组热力系统流动传输领域,具体涉及一种三段式回热系统疏水近T型管。The utility model belongs to the field of flow transmission of a thermal power system of a large thermal power generating set, in particular to a three-stage heat-regeneration system drainage near T-shaped pipe.
背景技术Background technique
当前大型热力发电厂系统设计时广泛采用回热循环,回热循环通过配置给水加热器来实现。给水加热器是提高热力发电厂经济性的重要设备。汽轮机的抽汽经过加热器管束加热给水及凝结水后冷凝将形成疏水。各级加热器的疏水由于工作压力不同依次逐级自流汇入下级加热中,最终汇集进入凝汽器。在加热器疏水自流管道中,通常设有疏水调节阀来保证各加热器水位的平衡关系。The regenerative cycle is widely used in the design of the current large thermal power plant system, and the regenerative cycle is realized by configuring the feed water heater. Feedwater heater is an important equipment to improve the economy of thermal power plant. The extraction steam of the steam turbine passes through the heater tube bundle to heat the feed water and condensate water, and then condenses to form a hydrophobicity. Due to the different working pressures, the drains of the heaters at all levels flow into the lower heating stage by gravity, and finally collect into the condenser. In the drain self-flow pipeline of the heater, there is usually a drain control valve to ensure the balanced relationship between the water levels of each heater.
当前工程设计中,受制于疏水调节阀选型设计、安装及制造等因素,疏水在往下级高加流动的过程中,在疏水调节阀后会因为压力急剧下降而发生气化,形成气体和液体两相同时流动的现象。且目前受电力调峰等因素的影响,发电机组低部分负荷运行时,各级抽汽间压差减小,加热器疏水自流方式下的原动力减弱,更加容易出现汽液两相流的流动特征。In the current engineering design, subject to factors such as the selection, design, installation and manufacture of the drain control valve, during the process of increasing the flow to the lower level, the gasification will occur after the drain control valve due to a sharp drop in pressure, forming gas and liquid. The phenomenon of two phases flowing at the same time. In addition, under the influence of factors such as power peak regulation, when the generator set is running at low partial load, the pressure difference between the extraction steam at all levels is reduced, and the motive force of the heater in the drainage self-flow mode is weakened, and the flow characteristics of vapor-liquid two-phase flow are more likely to appear. .
当疏水调节阀后的疏水热力系统管道设置有弯管结构时,两相流中离散高速相由于惯性的原因无法改变流动方向,将直接冲击在弯管内壁面,将对会下游管道弯曲处造成明显的侵蚀冲击。由于疏水管道的通常选用造价经济的碳钢结构耐压等级较低,在两相流离散滴的冲击下,热力系统疏水弯管时常发生磨损甚至破裂的现象,危及机组的安全性。When the drainage thermal system pipeline behind the drainage regulating valve is equipped with a curved pipe structure, the discrete high-speed phase in the two-phase flow cannot change the flow direction due to inertia, and will directly impact the inner wall of the curved pipe, which will cause damage to the bend of the downstream pipe. Significant erosion shock. Due to the low pressure resistance level of carbon steel structure with economical cost, the drainage pipe of the thermal system often wears or even cracks under the impact of discrete droplets of two-phase flow, which endangers the safety of the unit.
发明内容SUMMARY OF THE INVENTION
本实用新型的目的在于克服上述不足,提供一种三段式回热系统疏水近T型管,能够显著提高机组热力疏水系统稳定性,保障热力系统汽水循环品质,减少了因管道内工质发生相变致使疏水结构寿命缩短,进而危及机组运行安全,有益于提升机组运行安全性。The purpose of this utility model is to overcome the above-mentioned deficiencies and provide a three-stage heat-regeneration system drainage near T-shaped pipe, which can significantly improve the stability of the thermal drainage system of the unit, ensure the steam-water circulation quality of the thermal system, and reduce the occurrence of working fluid in the pipeline. The phase transition shortens the life of the hydrophobic structure, thus endangering the operation safety of the unit, which is beneficial to improve the operation safety of the unit.
为了达到上述目的,本实用新型包括入口直管段结构,入口直管段结构后连接有微叭型渐扩管段结构,入口直管段结构上设置有双曲型出口管结构,双曲型出口管结构的入口朝向微叭型渐扩管段结构,口直管段结构的内管壁上设置有三角形微涡发生器,微叭型渐扩管段结构的末端设置有能够拆卸的半球碗型蓄水封头。In order to achieve the above purpose, the utility model comprises an inlet straight pipe section structure, a micro-flare type gradually expanding pipe section structure is connected to the inlet straight pipe section structure, a hyperbolic type outlet pipe structure is arranged on the inlet straight pipe section structure, and the hyperbolic type outlet pipe structure is The inlet is facing the micro-flare type gradually expanding pipe section structure, the inner tube wall of the straight pipe section structure is provided with a triangular micro-vortex generator, and the end of the micro-flare type gradually expanding pipe section structure is provided with a removable hemispherical bowl-shaped water storage head.
三角形微涡发生器轴向与管道流动方向平行。The axial direction of the triangular microvortex generator is parallel to the flow direction of the pipeline.
三角形微涡发生器为若干三角形结构的微涡发生器,所有微涡发生器等角度布设在口直管段结构入口的内管壁上。The triangular micro-vortex generators are micro-vortex generators with several triangular structures, and all the micro-vortex generators are arranged on the inner pipe wall of the inlet of the straight pipe section structure at equal angles.
半球碗型蓄水封头通过法兰安装在微叭型渐扩管段结构的末端。The hemispherical bowl type water storage head is installed at the end of the micro-flare type gradually expanding pipe section structure through the flange.
微叭型渐扩管段结构为喇叭形渐扩型结构。The structure of the micro-flare gradually expanding pipe section is a trumpet-shaped gradually expanding structure.
双曲型出口管结构的下部与入口直管段结构相贯区间为双曲型,双曲型出口管结构的上部管段由双曲线切线构成。The lower part of the hyperbolic outlet pipe structure intersects with the inlet straight pipe section structure is hyperbolic, and the upper pipe section of the hyperbolic outlet pipe structure is formed by a hyperbolic tangent.
半球碗型蓄水封头的直径大于微叭型渐扩管段结构末端的直径。The diameter of the hemispherical bowl-shaped water storage head is larger than the diameter of the end of the micro-flare gradually expanding pipe section structure.
球碗型蓄水封头与微叭型渐扩管段结构末端的过渡段呈阶跃形式。The transition section between the spherical bowl-shaped water storage head and the end of the micro-flare gradually expanding pipe section is in the form of a step.
与现有技术相比,本实用新型在热力系统疏水弯管处采用第一段入口直管段结构,入口直管段结构后连接第二段微叭型渐扩管段结构,入口直管段结构上设置有第三段双曲型出口管结构,微叭型渐扩管段结构的末端设置有能够拆卸的半球碗型蓄水封头,代替传统碳素钢弯管结构,有效降低了汽液两相流中离散滴对弯管的冲蚀动量,增强了管道的使用寿命,提升了机组运行的安全稳定性。Compared with the prior art, the utility model adopts the first section of the inlet straight pipe section structure at the drainage elbow of the thermal system. The third section of the hyperbolic outlet pipe structure has a detachable hemispherical bowl-shaped water storage head at the end of the micro-flare gradually expanding pipe section structure, which replaces the traditional carbon steel elbow structure and effectively reduces the gas-liquid two-phase flow. The erosion momentum of the discrete drop on the elbow enhances the service life of the pipeline and improves the safety and stability of the unit operation.
附图说明Description of drawings
图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2为本实用新型的主视图;Fig. 2 is the front view of the utility model;
图3为本实用新型的俯视图;Fig. 3 is the top view of the utility model;
图4为本实用新型的左视图;Fig. 4 is the left side view of the utility model;
图5为本实用新型的剖面图;Fig. 5 is the sectional view of the utility model;
图6为本实用新型中球碗型蓄水封头的示意图;Fig. 6 is the schematic diagram of the spherical bowl type water storage head in the utility model;
图7为本实用新型中三角形微涡发生器的示意图;7 is a schematic diagram of a triangular micro-vortex generator in the utility model;
其中,1、入口直管段结构;2、微叭型渐扩管段结构;3、双曲型出口管结构;4、三角形微涡发生器;5、半球碗型蓄水封头。Among them, 1. Inlet straight pipe section structure; 2. Micro-flare type gradually expanding pipe section structure; 3. Hyperbolic outlet pipe structure; 4. Triangular micro-vortex generator; 5. Hemispherical bowl type water storage head.
具体实施方式Detailed ways
下面结合附图对本实用新型做进一步说明。The present utility model will be further described below in conjunction with the accompanying drawings.
参见图1至图5,本实用新型包括入口直管段结构1,入口直管段结构1后连接有微叭型渐扩管段结构2,微叭型渐扩管段结构2为喇叭形渐扩型结构,入口直管段结构1上设置有双曲型出口管结构3,双曲型出口管结构3的入口朝向微叭型渐扩管段结构2,口直管段结构1的内管壁上设置有三角形微涡发生器4,微叭型渐扩管段结构2的末端设置有能够拆卸的半球碗型蓄水封头5。双曲型出口管结构3的下部与入口直管段结构1相贯区间为双曲型,双曲型出口管结构3的上部管段由双曲线切线构成。Referring to FIGS. 1 to 5 , the present utility model includes an inlet straight
参见图6,半球碗型蓄水封头5通过法兰安装在微叭型渐扩管段结构2的末端。半球碗型蓄水封头5的直径大于微叭型渐扩管段结构2末端的直径。球碗型蓄水封头5与微叭型渐扩管段结构2末端的过渡段呈阶跃形式。Referring to FIG. 6 , the hemispherical bowl-shaped
参见图7,三角形微涡发生器4轴向与管道流动方向平行。三角形微涡发生器4为若干三角形结构的微涡发生器,所有微涡发生器等角度布设在口直管段结构1入口的内管壁上。Referring to FIG. 7 , the axial direction of the triangular
本实用新型通过在传统的入口直管段结构1的内壁面设置三角形微涡发生器4,较大的离散滴结构撞击在微涡发生器后被拉伸、破碎、分离形成小的二次液滴及段塞-波形流、环状-波形流、环状-弥散流等回流涡,直接减弱离散相的初始冲击动量。其入口直管段结构1后连接有微叭型渐扩管段结构2,汽水两相流经渐扩管段后,连续相扩容离散相减速,进一步减弱了弯管处入射液滴的动能。同时,在管道末端增设了可拆卸不锈钢的半球碗型蓄水封头5,一方面通过只提升局部半球碗型封严堵头材料的性能来匹配入射液滴撞击力,避免了整体更换提升弯管材料带来的成本增加;另一方面,将半球碗型蓄水封头5设置为法兰安装可拆卸结构,保证了在极端恶劣工况下即使堵头被侵蚀失效,整的管道仍可满足安装维护的灵活性。此外,半球碗型蓄水封头5的直径大于微叭型渐扩管段的终端,同样是扩容结构,可以继续降低两相流体的冲击能量。最后,通过流场分析计算,对出口管道进行优化,采用双曲线型形成倾斜逆流三通结构,既保证了入口来流中的离散滴不会直接撞击在出口管道形成冲蚀区,同时也使得冲击封严堵头后处于涡旋回流区的离散滴以顺流形式进入到下游管道,进一步减小了离散滴的冲击动量,最终实现降低两相流离散滴对管道的冲蚀,保障热力系统运行安全性的目的。In the present invention, a triangular
入口直管段处设置有三角形微涡发生器,涡发生器的轴向与管道流动方向平行并入口沿管道的圆周面周期性设置。三角形微涡发生器的周期数范围为4~8个,三角形迎风角范围为30°~60°,根据数值仿真优化后选取。A triangular micro-vortex generator is arranged at the straight pipe section of the inlet, the axial direction of the vortex generator is parallel to the flow direction of the pipeline, and the inlet is periodically arranged along the circumferential surface of the pipeline. The number of cycles of the triangular microvortex generator ranges from 4 to 8, and the triangular windward angle ranges from 30° to 60°, which are selected after optimization based on numerical simulation.
入口管道后的延伸段,即第二段管道加工为微叭型渐扩管段结构2。渐扩通道进出口面积缩放比、渐缩线缩放角以及渐扩线启始扩张位置,根据流动损失最小为优化目标,通过数值仿真优化后确定,微喇渐扩线采用三次贝塞尔曲线。The extension section behind the inlet pipe, that is, the second section of the pipe, is processed into a micro-flare type gradually expanding
B(t)=P0(1-t)3+3P1t(1-t)2+3P2t2(1-t)+P3t3,t∈[0,1] (1)B(t)=P 0 (1-t) 3 +3P 1 t(1-t) 2 +3P 2 t 2 (1-t)+P 3 t 3 ,t∈[0,1] (1)
半球碗型封严堵头5设置于微叭型渐扩管段结构2的末端,与微叭型渐扩管段结构2通过法兰连接,且半球碗型蓄水封头5的直径大于微微叭型渐扩管段结构2末端的直径。The hemispherical bowl-shaped
R封头=R渐扩终端+ΔR (2)R head = R gradually expanded terminal + ΔR (2)
其中:ΔR的范围为5-25mm;Among them: the range of ΔR is 5-25mm;
出口管段与入口管段形成倾斜逆流三通结构,双曲型出口管结构3的下部与入口直管段结构1相贯区间为双曲型,双曲型出口管结构3的上部管段由双曲线切线构成,其中双曲线由方程(3)生成,双曲段的轴向起始位置数值仿真优化后确定。The outlet pipe section and the inlet pipe section form an inclined counter-current tee structure. The lower part of the hyperbolic
x2/a2-y2/b2=1 (3)x 2 /a 2 -y 2 /b 2 =1 (3)
该三段式回热系统疏水近T型管结构能够有效改善疏水管道两相流的液滴对管道的冲蚀磨损,提高机组热力疏水系统稳定性,保障了热力系统汽水循环品质,进而使得机组的安全性得以提高。The three-stage regenerative system can effectively improve the erosion and wear of the two-phase flow droplets in the drainage pipeline to the pipeline, improve the stability of the thermal drainage system of the unit, and ensure the steam-water circulation quality of the thermal system. security is improved.
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Cited By (2)
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CN113027554A (en) * | 2021-03-15 | 2021-06-25 | 西安西热节能技术有限公司 | Inlet structure of drainage cooling section of dual-channel heater and design method |
CN113431974A (en) * | 2021-07-30 | 2021-09-24 | 西安热工研究院有限公司 | Pipeline structure capable of preventing scouring and accelerated corrosion due to flowing and changing flow direction of fluid |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN113027554A (en) * | 2021-03-15 | 2021-06-25 | 西安西热节能技术有限公司 | Inlet structure of drainage cooling section of dual-channel heater and design method |
CN113431974A (en) * | 2021-07-30 | 2021-09-24 | 西安热工研究院有限公司 | Pipeline structure capable of preventing scouring and accelerated corrosion due to flowing and changing flow direction of fluid |
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